A mixing device for thermal spray material

By introducing adjustment and feeding components into the thermal spraying material mixing equipment, the problems of uneven mixing and inconvenient discharge have been solved, achieving more efficient mixing and discharge, and improving the stability of the equipment.

CN224474915UActive Publication Date: 2026-07-10ANYANG TIANCHUANG HOT SPRAY DOPE MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANYANG TIANCHUANG HOT SPRAY DOPE MATERIALS CO LTD
Filing Date
2025-05-15
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing thermal spray material mixing devices achieve good mixing results near the mixing shaft, but poor results further away from the mixing shaft. Moreover, it is inconvenient to discharge the material after mixing, resulting in waste.

Method used

A mixing device including an adjustment component, a feeding component, and a limiting component was designed. The adjustment component drives the stirring motor and stirring rod to move left and right in the mixing chamber to expand the mixing range; the feeding component facilitates material discharge; and the limiting component improves the stability of the device.

Benefits of technology

It improves mixing effect and discharge efficiency, enhances the stability of mixing equipment, and reduces waste.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224474915U_ABST
    Figure CN224474915U_ABST
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Abstract

This utility model relates to the field of thermal spraying material mixing technology, and discloses a thermal spraying material mixing device, including a base and a movable shaft. A mixing chamber is movably connected to the right side of the top of the base via the movable shaft. A housing is fixedly connected to the top of the mixing chamber. An adjustment component is provided at the top of the housing cavity, and a stirring motor is provided at the bottom of the adjustment component. This utility model, by setting the adjustment component, can drive the stirring motor and stirring rod to move left and right within the mixing chamber, expanding the mixing range and improving the mixing effect. The setting of the feeding component facilitates the discharge of thermal spraying material from the mixing chamber. The movable shaft allows the mixing chamber to tilt during discharge, improving discharge efficiency. The setting of the limiting component allows for limiting and fixing of the mixing chamber, increasing the stability of the mixing device during movement, thereby improving the stability of the mixing device during operation.
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Description

Technical Field

[0001] This utility model relates to the field of thermal spraying material mixing technology, specifically to a thermal spraying material mixing device. Background Technology

[0002] Thermal spray materials are a type of coating. Generally, thermal spray materials are made by mixing and stirring multiple materials. The mixing device for thermal spray materials usually adds multiple materials directly into the mixing device and uses a stirring shaft with stirring blades driven by a motor to stir. This mixing method results in more thorough mixing closer to the stirring shaft, while the mixing speed of the thermal spray material decreases further away from the stirring shaft, affecting the mixing effect. Furthermore, it is not convenient to discharge the material after mixing, resulting in huge waste. Utility Model Content

[0003] In view of the problems existing in the prior art, the purpose of this utility model is to provide a mixing device for thermal spraying materials to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for thermal spraying materials, comprising a base and a movable shaft. A mixing chamber is movably connected to the right side of the top of the base via the movable shaft. A housing is fixedly connected to the top of the mixing chamber. An adjustment component is provided at the top of the housing cavity. A stirring motor is provided at the bottom of the adjustment component. The output shaft of the stirring motor passes through the mixing chamber and is fixedly connected to a stirring rod. A scraper is fixedly connected to the other end of the stirring rod. A feeding component is provided in the inner cavity of the base. A movable groove is opened on the left side of the inner cavity of the base. A limit component is provided in the inner cavity of the movable groove. A feed pipe is connected to the right side of the top of the mixing chamber.

[0005] By adopting the above technical solution and setting the adjustment component, the stirring motor and stirring rod can be driven to move left and right in the mixing box, expanding the mixing range and improving the mixing effect. The setting of the feeding component can facilitate the discharge of thermal spraying material in the mixing box. The movable shaft can tilt the mixing box during discharge, improving the discharge efficiency. The setting of the limiting component can limit and fix the mixing box, increasing the stability of the mixing equipment during movement, thereby improving the stability of the mixing equipment during operation.

[0006] Preferably, the adjustment assembly includes an adjustment motor fixedly installed on the left side of the chassis, the output shaft of the adjustment motor is fixedly connected to a first threaded rod, the surface of the first threaded rod is threadedly connected to a first threaded sleeve, and the bottom of the first threaded sleeve is fixedly connected to the stirring motor.

[0007] By adopting the above technical solution, the stirring motor and stirring rod can be driven to move left and right in the mixing box, thereby expanding the mixing range and improving the mixing effect.

[0008] Preferably, the feeding assembly includes a groove formed in the inner cavity of the base, and an electric push rod is movably connected to the bottom of the inner cavity of the groove via a rotating shaft. The telescopic end of the electric push rod is movably connected to the mixing box via a rotating shaft, and a discharge pipe is connected to the bottom of the right side of the inner cavity of the mixing box.

[0009] By adopting the above technical solution, it is convenient to discharge the thermal spraying material in the mixing box. The movable shaft can tilt the mixing box during discharge, thereby improving the discharge efficiency.

[0010] Preferably, the limiting component includes a second threaded rod disposed in the inner cavity of the movable groove, a second threaded sleeve being threadedly connected to the surface of the second threaded rod, a connecting block being fixedly connected to the top of the second threaded sleeve, an arc-shaped plate being fixedly connected to the top of the connecting block, a limiting block being fixedly connected to the right side of the arc-shaped plate, a limiting groove for use with the limiting block being opened on the left side of the mixing box, and a rotating handle being fixedly connected to the left side of the second threaded rod.

[0011] By adopting the above technical solution, the mixing box can be limited and fixed, increasing the stability of the mixing equipment during movement, thereby improving the stability of the mixing equipment during operation.

[0012] Preferably, the inner wall of the mixing chamber is embedded with a heating block.

[0013] By adopting the above technical solution, multiple materials in the mixing box can be heated during mixing, thereby improving the processing effect of thermal spraying materials.

[0014] Preferably, a sliding groove is provided at the top of the inner cavity of the chassis, and a slider is slidably connected to the inner cavity of the sliding groove, and the bottom of the slider is fixedly connected to the first threaded sleeve.

[0015] By adopting the above technical solution, the first threaded sleeve can be limited and guided to move, thereby increasing the stability when the first threaded rod drives the first threaded sleeve to move left and right.

[0016] Preferably, a slide rail is fixedly connected to the bottom of the inner cavity of the movable groove, a slide block is slidably connected to the surface of the slide rail, and the top of the slide block is fixedly connected to the second threaded sleeve.

[0017] By adopting the above technical solution, the second threaded sleeve can be limited and guided to move, thereby increasing the stability when the second threaded rod drives the second threaded sleeve to move left and right.

[0018] Preferably, the base is fixedly connected to casters on all four sides of its bottom.

[0019] By adopting the above technical solution, it is easy to move the mixing device.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0021] This invention, by setting an adjustment component, can drive the stirring motor and stirring rod to move left and right in the mixing box, expanding the mixing range and improving the mixing effect. The setting of the feeding component can facilitate the discharge of thermal spraying material in the mixing box. The movable shaft can tilt the mixing box during discharge, improving the discharge efficiency. The setting of the limiting component can limit and fix the mixing box, increasing the stability of the mixing equipment during movement, thereby improving the stability of the mixing equipment during operation. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of this utility model;

[0023] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0024] Figure 3 The structure of this utility model Figure 2 A magnified view of a section at point A in the middle;

[0025] Figure 4 The structure of this utility model Figure 2 A magnified view of a section at point B.

[0026] In the diagram: 1. Base; 2. Movable shaft; 3. Mixing box; 4. Machine housing; 5. Adjustment component; 501. Adjustment motor; 502. First threaded rod; 503. First threaded sleeve; 6. Stirring motor; 7. Stirring rod; 8. Scraper; 9. Discharge component; 901. Groove; 902. Electric push rod; 903. Discharge pipe; 10. Movable groove; 11. Limiting component; 1101. Second threaded rod; 1102. Second threaded sleeve; 1103. Connecting block; 1104. Arc plate; 1105. Limiting block; 1106. Limiting groove; 1107. Rotary handle; 12. Heating block; 13. Slide groove; 14. Slider; 15. Slide rail; 16. Slide seat; 17. Moving wheel. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1:

[0029] Reference Figure 1-4 A mixing device for thermal spraying materials includes a base 1 and a movable shaft 2. A mixing chamber 3 is movably connected to the right side of the top of the base 1 via the movable shaft 2. A housing 4 is fixedly connected to the top of the mixing chamber 3. An adjusting assembly 5 is provided on the top of the inner cavity of the housing 4. The adjusting assembly 5 includes an adjusting motor 501 fixedly installed on the left side of the housing 4. A first threaded rod 502 is fixedly connected to the output shaft of the adjusting motor 501. A first threaded sleeve 503 is threadedly connected to the surface of the first threaded rod 502. The bottom of the first threaded sleeve 503 is fixedly connected to a stirring motor 6. The bottom of the adjusting assembly 5... A stirring motor 6 is provided, with its output shaft passing through the mixing chamber 3 and fixedly connected to a stirring rod 7. A scraper 8 is fixedly connected to the other end of the stirring rod 7. A feeding assembly 9 is provided within the inner cavity of the base 1. The feeding assembly 9 includes a groove 901 formed within the inner cavity of the base 1. An electric push rod 902 is movably connected to the bottom of the inner cavity of the groove 901 via a rotating shaft. The telescopic end of the electric push rod 902 is movably connected to the mixing chamber 3 via a rotating shaft. A discharge pipe 903 is connected to the bottom right side of the inner cavity of the mixing chamber 3. A movable groove 10 is formed on the left side of the inner cavity of the base 1. The inner cavity of the movable groove 10 is... A limiting component 11 is provided, which includes a second threaded rod 1101 disposed in the inner cavity of the movable groove 10. A second threaded sleeve 1102 is threadedly connected to the surface of the second threaded rod 1101. A connecting block 1103 is fixedly connected to the top of the second threaded sleeve 1102. An arc-shaped plate 1104 is fixedly connected to the top of the connecting block 1103. A limiting block 1105 is fixedly connected to the right side of the arc-shaped plate 1104. A limiting groove 1106 for use with the limiting block 1105 is opened on the left side of the mixing box 3. A rotating handle 110 is fixedly connected to the left side of the second threaded rod 1101. 7. The top right side of the mixing box 3 is connected to a feed pipe. By setting the adjustment component 5, the stirring motor 6 and stirring rod 7 can be driven to move left and right in the mixing box 3 to expand the mixing range and improve the mixing effect. The feeding component 9 can facilitate the discharge of thermal spraying material in the mixing box 3. The movable shaft 2 can tilt the mixing box 3 during discharge to improve discharge efficiency. The limiting component 11 can limit and fix the mixing box 3 to increase the stability of the mixing equipment during movement, thereby improving the stability of the mixing equipment during operation.

[0030] Example 2:

[0031] Reference Figure 1 , Figure 2 and Figure 3The mixing chamber 3 has a heating block 12 embedded in its inner wall, which can heat the various materials in the mixing chamber 3 during mixing, thereby improving the processing effect of the thermal spraying material. The top of the inner cavity of the casing 4 has a sliding groove 13, and a slider 14 is slidably connected to the inner cavity of the sliding groove 13. The bottom of the slider 14 is fixedly connected to the first threaded sleeve 503, which can limit and guide the movement of the first threaded sleeve 503, thereby increasing the stability when the first threaded rod 502 drives the first threaded sleeve 503 to move left and right. The bottom of the inner cavity of the movable groove 10 is fixedly connected to a slide rail 15, and a slide seat 16 is slidably connected to the surface of the slide rail 15. The top of the slide seat 16 is fixedly connected to the second threaded sleeve 1102, which can limit and guide the movement of the second threaded sleeve 1102, thereby increasing the stability when the second threaded rod 1101 drives the second threaded sleeve 1102 to move left and right. The bottom of the base 1 is fixedly connected to the four sides of the base, which can facilitate the position movement of the mixing device.

[0032] The working principle is as follows:

[0033] In use, the various materials mixed with thermal spraying material are added into the mixing box 3 through the feed pipe. Then, the stirring motor 6 is started to drive the stirring rod 7 to rotate in the mixing box 3. At this time, the various materials in the mixing box 3 can be mixed. Then, the adjusting motor 501 is started to drive the first threaded rod 502 to rotate forward and backward. The forward and backward rotation of the first threaded rod 502 can drive the first threaded sleeve 503 to move left and right, which in turn can drive the stirring motor 6 and the stirring rod 7 to move left and right in the mixing box 3, expand the mixing range, improve the mixing effect, and improve the mixing efficiency.

[0034] After mixing is complete, the mixed thermal spraying material can be discharged by opening the valve at the top of the discharge pipe 903. Then, the handle 1107 is rotated to drive the second threaded rod 1101 to rotate. The second threaded rod 1101 drives the second threaded sleeve 1102 to move to the left. The movement of the second threaded sleeve 1102 can drive the arc plate 1104 to move to the left through the connecting block 1103, which in turn can drive the limiting block 1105 to move out of the limiting groove 1106. Finally, the electric push rod 902 is started to push the mixing box 3 by the movement of the two rotating shafts. When the mixing box 3 is pushed, it can be tilted during discharge with the cooperation of the right-side movable shaft 2, which improves the discharge efficiency.

[0035] In summary, this thermal spraying material mixing equipment, by setting the adjustment component 5, can drive the stirring motor 6 and stirring rod 7 to move left and right within the mixing chamber 3, thereby expanding the mixing range and improving the mixing effect. The setting of the feeding component 9 facilitates the discharge of thermal spraying material from the mixing chamber 3. The movable shaft 2 can tilt the mixing chamber 3 during discharge, improving discharge efficiency. The setting of the limiting component 11 can limit and fix the mixing chamber 3, increasing the stability of the mixing equipment during movement, thereby improving the stability of the mixing equipment during operation.

[0036] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, this application will not explain the control method and circuit connection in detail.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mixing device for thermal spraying materials, comprising a base (1) and a movable shaft (2), characterized in that: A mixing chamber (3) is movably connected to the right side of the top of the base (1) via a movable shaft (2). A housing (4) is fixedly connected to the top of the mixing chamber (3). An adjustment component (5) is provided at the top of the inner cavity of the housing (4). A stirring motor (6) is provided at the bottom of the adjustment component (5). The output shaft of the stirring motor (6) passes through the mixing chamber (3) and is fixedly connected to a stirring rod (7). A scraper (8) is fixedly connected to the other end of the stirring rod (7). A feeding component (9) is provided in the inner cavity of the base (1). A movable groove (10) is opened on the left side of the inner cavity of the base (1). A limit component (11) is provided in the inner cavity of the movable groove (10). A feed pipe is connected to the right side of the top of the mixing chamber (3).

2. The mixing equipment for thermal spraying materials according to claim 1, characterized in that: The adjustment assembly (5) includes an adjustment motor (501) fixedly installed on the left side of the chassis (4). The output shaft of the adjustment motor (501) is fixedly connected to a first threaded rod (502). The surface of the first threaded rod (502) is threadedly connected to a first threaded sleeve (503). The bottom of the first threaded sleeve (503) is fixedly connected to the stirring motor (6).

3. The mixing equipment for thermal spraying materials according to claim 1, characterized in that: The feeding assembly (9) includes a groove (901) formed in the inner cavity of the base (1). The bottom of the inner cavity of the groove (901) is movably connected to an electric push rod (902) via a rotating shaft. The telescopic end of the electric push rod (902) is movably connected to the mixing box (3) via a rotating shaft. The bottom of the right side of the inner cavity of the mixing box (3) is connected to a discharge pipe (903).

4. The mixing equipment for thermal spraying materials according to claim 1, characterized in that: The limiting component (11) includes a second threaded rod (1101) disposed in the inner cavity of the movable groove (10). A second threaded sleeve (1102) is threadedly connected to the surface of the second threaded rod (1101). A connecting block (1103) is fixedly connected to the top of the second threaded sleeve (1102). An arc plate (1104) is fixedly connected to the top of the connecting block (1103). A limiting block (1105) is fixedly connected to the right side of the arc plate (1104). A limiting groove (1106) for use with the limiting block (1105) is opened on the left side of the mixing box (3). A rotating handle (1107) is fixedly connected to the left side of the second threaded rod (1101).

5. The mixing equipment for thermal spraying materials according to claim 1, characterized in that: The mixing box (3) has a heating block (12) embedded in its inner wall.

6. The mixing equipment for thermal spraying materials according to claim 1, characterized in that: The top of the inner cavity of the chassis (4) is provided with a sliding groove (13), and a slider (14) is slidably connected to the inner cavity of the sliding groove (13). The bottom of the slider (14) is fixedly connected to the first threaded sleeve (503).

7. The mixing equipment for thermal spraying materials according to claim 1, characterized in that: The bottom of the inner cavity of the movable groove (10) is fixedly connected to a slide rail (15), and a slide block (16) is slidably connected to the surface of the slide rail (15). The top of the slide block (16) is fixedly connected to the second threaded sleeve (1102).

8. The mixing equipment for thermal spraying materials according to claim 1, characterized in that: The base (1) is fixedly connected to four wheels (17) around its bottom.