A color mixing device for sealant production

Abstract

The utility model discloses a kind of toning devices for sealant production, including toning jar, vertical shaft is rotatably installed in the center of toning jar top and bottom, and the top and bottom of vertical shaft side are respectively fixedly connected with the both ends of first stirring heat-conducting part in the inside of toning jar, the toning device for sealant production, start motor, drive stirring heat-conducting part and second stirring heat-conducting part rotate simultaneously, since first stirring heat-conducting part and second stirring heat-conducting part are designed as zigzag structure, and the recess height on first stirring heat-conducting part is equal to the height of cross bar on second stirring heat-conducting part, so first stirring heat-conducting part and second stirring heat-conducting part can cover most of the area inside toning jar when rotating, increase the contact surface of first stirring heat-conducting part and second stirring heat-conducting part with sealant raw materials and pigment, improve the mixing toning effect between sealant raw materials and pigment.

Description

Technical Field

[0001] This utility model relates to the field of sealant production technology, specifically to a color matching device for sealant production. Background Technology

[0002] Sealants are multi-purpose functional materials that combine bonding and sealing properties. They are usually made from dry or non-dry viscous materials such as asphalt, tar, rubber, and resin, with the addition of additives. Sealants need to be tinted to different colors depending on the application scenario.

[0003] However, existing color mixing devices for sealant production have internal stirring rods evenly spaced along the stirring shaft. This results in some sealant raw materials and pigments not being properly mixed during the mixing process. Furthermore, when heating the sealant raw materials and pigments to prevent solidification, only the outer side of the device can be heated, leading to uneven heating and poor heating efficiency. Therefore, innovative designs are urgently needed to address these issues in the existing color mixing devices for sealant production. Utility Model Content

[0004] The purpose of this invention is to provide a color matching device for sealant production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a color mixing device for sealant production, comprising a color mixing tank, wherein a vertical shaft is rotatably mounted at the center of the top and bottom of the color mixing tank via a sealed bearing, and the top and bottom of one side of the vertical shaft are located inside the color mixing tank and are respectively fixedly connected to the two ends of a first stirring and heat-conducting component, and the top and bottom of the other side of the vertical shaft are located inside the color mixing tank and are respectively fixedly connected to the two ends of a second stirring and heat-conducting component, and both the first and second stirring and heat-conducting components are designed with a tortuous structure, and the height of the recess on the first stirring and heat-conducting component is equal to the height of the crossbar on the second stirring and heat-conducting component, a driving mechanism is provided on the vertical shaft, and a uniform heating mechanism is provided on both the first and second stirring and heat-conducting components.

[0006] Preferably, the driving mechanism includes a motor, the top of the color mixing tank is fixed to the motor by a fixing frame, and the output end of the top of the motor is fixed to a first gear, and a second gear is meshed on one side of the first gear, and the inner wall of the second gear is nested and fixedly connected to the outer side of the vertical shaft.

[0007] Preferably, the uniform heating mechanism includes a second channel and a third channel. Two third channels are provided at the top of the vertical shaft, and two second channels are provided at the bottom of the vertical shaft. The first stirring heat conductor and the second stirring heat conductor are both provided with a first channel inside. The first channel is designed with a tortuous structure. The two ends of the first channel are respectively connected to the second channel and the third channel. The outer side of the upper end of the vertical shaft is rotatably connected to the inner side of the oil outlet pipe end through a sealed bearing. The outer side of the lower end of the vertical shaft is rotatably connected to the inner side of the oil inlet pipe end through a sealed bearing.

[0008] Preferably, the outer walls of both the oil inlet pipe and the oil outlet pipe are fixed to the outer wall of the color mixing tank by support rods.

[0009] Preferably, a feeding hopper is provided on one side of the top of the color mixing tank, and a top cover is threaded onto the top of the feeding hopper.

[0010] Preferably, a discharge pipe is provided at the bottom of one side of the color mixing tank, and a manual valve is installed on the discharge pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: When the motor is started, the stirring and heating elements and the second stirring and heating elements rotate simultaneously. Since both the first stirring and heating elements and the second stirring and heating elements are designed with a tortuous structure, and the height of the recess on the first stirring and heating element is equal to the height of the crossbar on the second stirring and heating element, the first stirring and heating elements and the second stirring and heating elements can cover most of the area inside the color mixing tank when they rotate. This increases the contact area between the first stirring and heating elements and the sealant raw materials and pigments, and improves the mixing and color matching effect between the sealant raw materials and pigments.

[0012] The external oil pump is started, and the oil pump delivers the preheated heat transfer oil from inside the oil tank to the inside of the first channel, thereby heating the first and second stirring heat transfer components simultaneously. Since both the first and second stirring heat transfer components are designed with a tortuous structure, and the height of the recess on the first stirring heat transfer component is equal to the height of the crossbar on the second stirring heat transfer component, the sealant raw materials and pigments inside the color mixing tank can be heated evenly, so that the sealant raw materials and pigments are heated evenly inside and out, thus improving the heating effect of the sealant raw materials and pigments. Attached Figure Description

[0013] Figure 1 This is a frontal cross-sectional view of the present invention.

[0014] Figure 2 This is a top view sectional view of the installation structure of the first stirring heat-conducting component and the second stirring heat-conducting component of this utility model;

[0015] Figure 3 This is a top view cross-sectional structural diagram of the color mixing can of this utility model;

[0016] Figure 4 This is a top view of the mounting structure of the first and second gears of this utility model.

[0017] In the diagram: 1. Mixing tank; 2. Vertical shaft; 3. First stirring and heat-conducting component; 4. Second stirring and heat-conducting component; 5. First channel; 6. Second channel; 7. Third channel; 8. Oil inlet pipe; 9. Oil outlet pipe; 10. Motor; 11. First gear; 12. Second gear; 13. Feed hopper; 14. Top cover; 15. Discharge pipe; 16. Manual valve. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides a technical solution: a color mixing device for sealant production, including a color mixing tank 1. Vertical shafts 2 are rotatably mounted at the center of the top and bottom of the color mixing tank 1 via sealed bearings. The top and bottom of one side of the vertical shaft 2 are located inside the color mixing tank 1 and are fixedly connected to both ends of a first stirring and heat-conducting component 3, respectively. The top and bottom of the other side of the vertical shaft 2 are located inside the color mixing tank 1 and are fixedly connected to both ends of a second stirring and heat-conducting component 4, respectively. Both the first stirring and heat-conducting component 3 and the second stirring and heat-conducting component 4 are designed with a zigzag structure, and the height of the recess on the first stirring and heat-conducting component 3 is equal to the height of the crossbar on the second stirring and heat-conducting component 4. A feeding hopper 13 is provided on one side of the top of the color mixing tank 1, and a top cover 14 is threaded onto the top of the feeding hopper 13. A discharge pipe 15 is provided at the bottom of one side of the color mixing tank 1, and a manual valve 16 is installed on the discharge pipe 15. This allows the first stirring heat-conducting component 3 and the second stirring heat-conducting component 4 to cover most of the interior area of ​​the color mixing tank 1 when rotating, thereby increasing the contact area between the first stirring heat-conducting component 3 and the second stirring heat-conducting component 4 and the sealant raw material and pigment, and improving the mixing and color matching effect between the sealant raw material and pigment. A drive mechanism is provided on the vertical shaft 2, and a uniform heating mechanism is provided on both the first stirring heat-conducting component 3 and the second stirring heat-conducting component 4.

[0020] The driving mechanism includes a motor 10. The top of the color mixing tank 1 is fixed with the motor 10 by a fixing bracket. The output end of the top of the motor 10 is fixed with a first gear 11. A second gear 12 meshes with one side of the first gear 11. The inner wall of the second gear 12 is nested and fixedly connected to the outer side of the vertical shaft 2. When the motor 10 is started, the vertical shaft 2, the first stirring heat-conducting component 3 and the second stirring heat-conducting component 4 can rotate to complete the mixing of sealant raw materials and pigments.

[0021] The uniform heating mechanism includes a second channel 6 and a third channel 7. Two third channels 7 are opened at the top of the vertical shaft 2, and two second channels 6 are opened at the bottom of the vertical shaft 2. The first stirring heat-conducting component 3 and the second stirring heat-conducting component 4 are both provided with a first channel 5. The first channel 5 is designed with a tortuous structure. The two ends of the first channel 5 are connected to the second channel 6 and the third channel 7 respectively. The outer side of the upper end of the vertical shaft 2 is rotatably connected to the inner side of the end of the oil outlet pipe 9 through a sealed bearing. The outer side of the lower end of the vertical shaft 2 is rotatably connected to the inner side of the end of the oil inlet pipe 8 through a sealed bearing. The other end of the oil inlet pipe 8 is connected to the oil outlet end of the oil pump. The oil inlet end of the oil pump is connected to the bottom of one side of the oil tank through a pipe. The other end of the oil outlet pipe 9 is connected to the top of the oil tank. The oil tank is equipped with an electric heating rod, a temperature sensor and a controller, which can keep the inside of the oil tank at a certain temperature. The above is the prior art, which is not shown in the attached drawings and will not be described in detail here.

[0022] The outer walls of the oil inlet pipe 8 and the oil outlet pipe 9 are fixed to the outer wall of the color mixing tank 1 by support rods, ensuring that the oil inlet pipe 8 and the oil outlet pipe 9 can be fixed and will not affect the normal rotation of the vertical shaft 2.

[0023] Working principle: When using this color matching device for sealant production, firstly, remove the top cover 14 from the top of the feeding hopper 13, and inject the proportioned sealant raw materials and pigments into the color matching tank 1 through the feeding hopper 13. Then, reinstall the top cover 14 back onto the top of the feeding hopper 13. Next, start the motor 10. The motor 10 drives the first gear 11, the second gear 12, the vertical shaft 2, the first stirring heat-conducting component 3, and the second stirring heat-conducting component 4 to rotate simultaneously. Since the first stirring heat-conducting component 3 and the second stirring heat-conducting component 4 are both designed with a tortuous structure, and the height of the recess on the first stirring heat-conducting component 3 is equal to the height of the crossbar on the second stirring heat-conducting component 4, the first stirring heat-conducting component 3 and the second stirring heat-conducting component 4 can cover most of the area inside the color matching tank 1 when rotating. This increases the contact area between the first stirring heat-conducting component 3 and the second stirring heat-conducting component 4 and the sealant raw materials and pigments, thereby improving the mixing and color matching effect between the sealant raw materials and pigments.

[0024] The external oil pump is started, and the oil pump delivers the preheated heat transfer oil inside the oil tank to the inside of the first channel 5 through the oil inlet pipe 8 and the second channel 6, thereby heating the first stirring heat transfer element 3 and the second stirring heat transfer element 4 simultaneously. Finally, the oil returns to the inside of the oil tank through the third channel 7 and the oil outlet pipe 9. Since both the first stirring heat transfer element 3 and the second stirring heat transfer element 4 are designed with a tortuous structure, and the height of the concave part on the first stirring heat transfer element 3 is equal to the height of the crossbar on the second stirring heat transfer element 4, the sealant raw material and pigment inside the color mixing tank 1 can be heated evenly, so that the sealant raw material and pigment are heated evenly inside and out, thus improving the heating effect of the sealant raw material and pigment.

[0025] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A color mixing device for sealant production, comprising a color mixing tank (1), characterized in that: The top and bottom of the color mixing tank (1) are both rotatably mounted with a vertical shaft (2) through a sealed bearing. The top and bottom of one side of the vertical shaft (2) are located inside the color mixing tank (1) and are fixedly connected to the two ends of the first stirring heat-conducting component (3). The top and bottom of the other side of the vertical shaft (2) are located inside the color mixing tank (1) and are fixedly connected to the two ends of the second stirring heat-conducting component (4). The first stirring heat-conducting component (3) and the second stirring heat-conducting component (4) are both designed with a tortuous structure. The height of the recess on the first stirring heat-conducting component (3) is equal to the height of the crossbar on the second stirring heat-conducting component (4). A driving mechanism is provided on the vertical shaft (2). A uniform heating mechanism is provided on both the first stirring heat-conducting component (3) and the second stirring heat-conducting component (4).

2. The color matching device for sealant production according to claim 1, characterized in that: The driving mechanism includes a motor (10), the top of the color tank (1) is fixed with the motor (10) by a fixing frame, and the output end of the top of the motor (10) is fixed with a first gear (11), and a second gear (12) meshes with one side of the first gear (11), and the inner wall of the second gear (12) is nested and fixedly connected to the outer side of the vertical shaft (2).

3. The color matching device for sealant production according to claim 1, characterized in that: The uniform heating mechanism includes a second channel (6) and a third channel (7). The top of the vertical shaft (2) has two third channels (7), and the bottom of the vertical shaft (2) has two second channels (6). The first stirring heat conductor (3) and the second stirring heat conductor (4) both have a first channel (5), and the first channel (5) is designed as a tortuous structure. The two ends of the first channel (5) are connected to the second channel (6) and the third channel (7) respectively. The outer side of the upper end of the vertical shaft (2) is rotatably connected to the inner side of the end of the oil outlet pipe (9) through a sealed bearing. The outer side of the lower end of the vertical shaft (2) is rotatably connected to the inner side of the end of the oil inlet pipe (8) through a sealed bearing.

4. The color matching device for sealant production according to claim 3, characterized in that: The outer walls of the oil inlet pipe (8) and the oil outlet pipe (9) are fixed to the outer wall of the color mixing tank (1) by support rods.

5. The color matching device for sealant production according to claim 1, characterized in that: The color mixing tank (1) has a feeding hopper (13) on one side of its top, and the top of the feeding hopper (13) is threaded with a top cover (14).

6. The color matching device for sealant production according to claim 1, characterized in that: A discharge pipe (15) is provided at the bottom of one side of the color mixing tank (1), and a manual valve (16) is installed on the discharge pipe (15).

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