Zirconia corundum abrasive material acid and alkali treatment equipment

Abstract

This utility model relates to the field of acid-alkali treatment technology for zirconium alumina abrasives, and provides an acid-alkali treatment device for zirconium alumina abrasives, comprising: a treatment box with an acid washing tank and an alkali washing tank installed on its inner wall for acid-alkali treatment of zirconium alumina abrasives; a washing tank fixedly installed on the inner wall of the treatment box for collecting waste liquid generated during the cleaning process of zirconium alumina abrasives; and a displacement mechanism installed on the inner wall of the treatment box for controlling the lateral and vertical movement of the zirconium alumina abrasives. The acid-alkali treatment device for zirconium alumina abrasives provided by this solution can not only complete the acid-alkali treatment and cleaning process of zirconium alumina abrasives in one go, but also has high safety and is easy to operate.

Description

Technical Field

[0001] This utility model belongs to the field of acid and alkali treatment technology for zirconium corundum abrasives, and particularly relates to an acid and alkali treatment device for zirconium corundum abrasives. Background Technology

[0002] Acid-base treatment of zirconium corundum abrasive is an important process to improve its performance. By properly controlling the acid-base treatment conditions, impurities can be effectively removed and surface activity can be improved, thereby enhancing the efficiency and quality of the abrasive in grinding processes.

[0003] However, existing acid and alkali treatment equipment for zirconium corundum abrasives often cannot complete the acid and alkali treatment and cleaning process of zirconium corundum abrasives in one go. Therefore, it is necessary to perform acid treatment and alkali treatment on zirconium corundum abrasives in sequence and then clean them, which is time-consuming and labor-intensive. Utility Model Content

[0004] This utility model provides an acid-base treatment device for zirconium alumina abrasive, which aims to solve the problem mentioned in the background art that existing acid-base treatment devices for zirconium alumina abrasive often cannot complete the acid-base treatment and cleaning process of zirconium alumina abrasive in one go, which is time-consuming and labor-intensive.

[0005] To solve the above problems, this utility model is implemented as follows: a zirconium alumina abrasive acid and alkali treatment device, comprising: a treatment box with an acid washing tank and an alkali washing tank installed on its inner wall for acid and alkali treatment of zirconium alumina abrasive; a cleaning tank fixedly installed on the inner wall of the treatment box for collecting waste liquid generated during the cleaning process of zirconium alumina abrasive; and a displacement mechanism installed on the inner wall of the treatment box for controlling the lateral and vertical movement of zirconium alumina abrasive.

[0006] Preferably, the displacement mechanism includes: a screw rotatably mounted on the inner wall of the processing box; a servo motor fixedly mounted on one side of the processing box and connected to the screw via a coupling; a sliding plate threaded onto the screw and having a rectangular plate; and an electric cylinder fixedly mounted on the bottom of the rectangular plate.

[0007] Preferably, a guide rod is fixedly installed on the inner wall of the processing box, and the guide rod is slidably connected to the sliding plate.

[0008] Preferably, the output rod of the electric cylinder is equipped with a holding mechanism for holding zirconium corundum abrasive. The holding mechanism includes: a frame fixedly installed on the output rod of the electric cylinder; a frame plate installed on the frame; a mesh bucket fixedly installed at the bottom of the frame plate; and a pull ring fixedly installed on the frame plate.

[0009] Preferably, a cleaning mechanism is installed at the bottom of the rectangular plate, the cleaning mechanism comprising: a pipe array fixedly installed at the bottom of the rectangular plate; multiple nozzles installed on the pipe array; and a liquid guiding mechanism installed on the treatment tank.

[0010] Preferably, the liquid guiding mechanism includes: a booster pump fixedly installed on the top of the treatment tank; a flexible hose installed at the outlet of the booster pump and connected to the pipe bank; and an inlet pipe provided at the inlet of the booster pump and equipped with a solenoid valve.

[0011] Preferably, a drain pipe is provided at the bottom of the cleaning tank, the bottom end of the drain pipe extends to the outside of the treatment tank, and a drain valve is provided on the drain pipe.

[0012] Preferably, the processing box is provided with a box door, and the box door is provided with an observation window.

[0013] Compared with related technologies, the acid and alkali treatment equipment for zirconium corundum abrasive provided by this utility model has the following beneficial effects:

[0014] Compared with existing technologies, the acid-alkali treatment equipment for zirconium-alumina abrasive provided in this solution includes a treatment tank with an acid washing tank and an alkali washing tank installed on its inner wall. These tanks are used to acid wash and alkali wash the zirconium-alumina abrasive to remove impurities and improve its surface activity, thereby increasing the purity and bonding strength of the abrasive. A cleaning tank is also fixedly installed on the inner wall of the treatment tank to collect the waste liquid generated during the cleaning of the zirconium-alumina abrasive, facilitating subsequent environmentally friendly treatment. In addition, a displacement mechanism is installed on the inner wall of the treatment tank. This mechanism can control the lateral and vertical movement of the zirconium-alumina abrasive between the acid washing tank, the alkali washing tank, and the cleaning tank, realizing an automated and continuous acid-alkali treatment process. This not only improves the processing efficiency but also reduces errors and safety hazards caused by manual operation. At the same time, by controlling the residence time of the abrasive in each treatment tank, it helps to ensure the consistency and stability of the acid-alkali treatment effect, thereby improving the overall performance of the zirconium-alumina abrasive. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of an acid and alkali treatment device for zirconium corundum abrasive provided by this utility model;

[0016] Figure 2 for Figure 1 A schematic diagram of the front view of the structure;

[0017] Figure 3 for Figure 1 The diagram shows an enlarged view of part A.

[0018] Reference numerals: 1. Processing tank; 2. Acid washing tank; 3. Alkali washing tank; 4. Cleaning tank; 5. Screw; 6. Servo motor; 7. Sliding plate; 8. Rectangular plate; 9. Guide rod; 10. Electric cylinder; 11. Frame; 12. Frame plate; 13. Net bucket; 14. Pull ring; 15. Pipeline; 16. Nozzle; 17. Booster pump; 18. Hose; 19. Inlet pipe; 20. Solenoid valve; 21. Drain pipe; 22. Drain valve; 23. Box door; 24. Observation window; 25. Controller. Detailed Implementation

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] This utility model embodiment provides an acid and alkali treatment device for zirconium corundum abrasive, such as... Figure 1-3 As shown, the acid and alkali treatment equipment for zirconium alumina abrasive includes: a treatment box 1 with an acid washing tank 2 and an alkali washing tank 3 installed on its inner wall for acid and alkali treatment of zirconium alumina abrasive; a cleaning tank 4 fixedly installed on the inner wall of the treatment box 1 for collecting waste liquid generated during the cleaning process of zirconium alumina abrasive; and a displacement mechanism installed on the inner wall of the treatment box 1 for controlling the lateral and vertical movement of zirconium alumina abrasive.

[0022] In this embodiment, a processing tank 1 is included, with an acid washing tank 2 and an alkaline washing tank 3 installed on its inner wall for acid washing and alkaline washing of zirconium alumina abrasive to remove impurities and improve its surface activity, thereby increasing the purity and bonding strength of the abrasive. A cleaning tank 4 is also fixedly installed on the inner wall of the processing tank 1 to collect the waste liquid generated during the cleaning of zirconium alumina abrasive, facilitating subsequent environmentally friendly treatment. In addition, a displacement mechanism is installed on the inner wall of the processing tank 1, which can control the lateral and vertical movement of the zirconium alumina abrasive between the acid washing tank 2, the alkaline washing tank 3, and the cleaning tank 4, realizing an automated and continuous acid-alkali treatment process. This not only improves the processing efficiency but also reduces errors and safety hazards caused by manual operation. At the same time, by controlling the residence time of the abrasive in each treatment tank, it helps to ensure the consistency and stability of the acid-alkali treatment effect, thereby improving the overall performance of the zirconium alumina abrasive.

[0023] In a further preferred embodiment of the present invention, the displacement mechanism includes: a screw 5 rotatably mounted on the inner wall of the processing box 1; a servo motor 6 fixedly mounted on one side of the processing box 1 and connected to the screw 5 via a coupling; a sliding plate 7 threaded onto the screw 5 and having a rectangular plate 8; and an electric cylinder 10 fixedly mounted on the bottom of the rectangular plate 8.

[0024] In this embodiment, a screw 5 rotatably mounted on the inner wall of the processing box 1 serves as a transmission component; a servo motor 6, model ECMA-C20807RS, is fixedly mounted on one side of the processing box 1 and connected to the screw 5 via a coupling, and is used to drive the screw 5 to rotate; a sliding plate 7, threaded onto the screw 5 and equipped with a rectangular plate 8, moves axially along the screw 5 as the screw 5 rotates, thereby causing the rectangular plate 8 to move laterally; and an electric cylinder 10, model NKLA64, is fixedly mounted on the bottom of the rectangular plate 8, and can extend in the vertical direction. The servo motor 6 drives the screw 5 to rotate, which in turn moves the sliding plate 7 and the rectangular plate 8 laterally. At the same time, the electric cylinder 10 controls the rectangular plate 8 and the zirconium alumina abrasive it carries to move up and down. This combination design enables the zirconium alumina abrasive to move automatically and precisely laterally and up and down between the acid washing tank 2, the alkali washing tank 3, and the cleaning tank 4. This not only improves the automation level of acid and alkali treatment and reduces manual intervention, but also ensures the processing time and positional accuracy of the abrasive in each treatment tank, thereby improving the effect and efficiency of acid and alkali treatment and helping to obtain zirconium alumina abrasive with better performance.

[0025] In a further preferred embodiment of the present invention, a guide rod 9 is fixedly installed on the inner wall of the processing box 1, and the guide rod 9 is slidably connected to the sliding plate 7.

[0026] In this embodiment, the sliding plate 7 can be guided and limited by the guide rod 9.

[0027] In a further preferred embodiment of this utility model, a holding mechanism is installed on the output rod of the electric cylinder 10. The holding mechanism is used to hold zirconium corundum abrasive. The holding mechanism includes: a frame 11 fixedly installed on the output rod of the electric cylinder 10; a frame plate 12 installed on the frame 11; a mesh bucket 13 fixedly installed at the bottom of the frame plate 12, the mesh bucket 13 being made of Hastelloy; and a pull ring 14 fixedly installed on the frame plate 12.

[0028] In this embodiment, a holding mechanism is installed on the output rod of the electric cylinder 10. This holding mechanism is specifically used to hold zirconium alumina abrasive. Its specific structure includes: a frame 11 fixedly installed on the output rod of the electric cylinder 10, serving as the supporting foundation for the entire holding mechanism; a frame plate 12 installed on the frame 11, used to support and fix other components; a mesh hopper 13 fixedly installed at the bottom of the frame plate 12, the design of which allows the zirconium alumina abrasive to fully contact the treatment liquid during acid and alkali treatment, while facilitating the discharge of waste liquid after treatment; and a pull ring 14 fixedly installed on the frame plate 12. The pull ring 14 facilitates the installation, disassembly, and manual operation of the holding mechanism when needed. During use, the electric cylinder 10 controls the up-and-down movement of the holding mechanism through its output rod, allowing the zirconium corundum abrasive placed in the mesh bucket 13 to sequentially enter the acid washing tank 2 and the alkali washing tank 3 for acid and alkali treatment, and finally be cleaned in the cleaning tank 4. The whole process is highly automated and easy to operate. Due to the design of the mesh bucket 13, full contact between the abrasive and the treatment liquid is ensured, improving the effect of acid and alkali treatment. At the same time, the presence of the pull ring 14 also increases the flexibility and convenience of equipment use.

[0029] In a further preferred embodiment of the present invention, a cleaning mechanism is installed at the bottom of the rectangular plate 8. The cleaning mechanism includes: a pipe array 15 fixedly installed at the bottom of the rectangular plate 8; a plurality of nozzles 16 installed on the pipe array 15; and a liquid guiding mechanism installed on the treatment tank 1.

[0030] In this embodiment, a pipe array 15 fixedly installed at the bottom of the rectangular plate 8 serves as a channel for conveying the cleaning fluid; multiple nozzles 16 installed on the pipe array 15 are used to evenly spray the cleaning fluid onto the zirconium corundum abrasive; and a liquid guiding mechanism is installed on the treatment tank 1. During use, when the zirconium corundum abrasive completes the acid-alkali treatment and is moved above the cleaning tank 4 by the displacement mechanism, the cleaning mechanism starts to work, and the liquid guiding mechanism delivers the cleaning fluid to the pipe array 15, and then evenly sprays it onto the abrasive through multiple nozzles 16, thereby achieving the cleaning of the abrasive.

[0031] In a further preferred embodiment of the present invention, the liquid guiding mechanism includes: a booster pump 17 fixedly installed on the top of the treatment tank 1, the booster pump 17 being model PUN-601EH; a flexible hose 18 installed at the outlet end of the booster pump 17 and connected to the pipe bank 15; and an inlet pipe 19 provided at the inlet end of the booster pump 17 and equipped with a solenoid valve 20.

[0032] In this embodiment, a booster pump 17 fixedly installed on the top of the processing tank 1 is used to provide the power required for the delivery of cleaning fluid; a hose 18 installed at the water outlet of the booster pump 17 and connected to the pipe bank 15 serves as a channel for the cleaning fluid to be delivered from the booster pump 17 to the pipe bank 15; and an inlet pipe 19 provided at the water inlet of the booster pump 17 and equipped with a solenoid valve 20 is used to control the entry of cleaning fluid. The solenoid valve 20 can realize the automatic control of water inlet. During use, when it is necessary to clean the zirconium corundum abrasive, the solenoid valve 20 is opened, the booster pump 17 works, the cleaning fluid is drawn in through the inlet pipe 19, then delivered to the pipe bank 15 through the hose 18, and finally evenly sprayed onto the abrasive through the nozzle 16.

[0033] In a further preferred embodiment of the present invention, a drain pipe 21 is provided at the bottom of the cleaning tank 4, the bottom end of the drain pipe 21 extends to the outside of the treatment box 1, and a drain valve 22 is provided on the drain pipe 21.

[0034] In this embodiment, the waste liquid collected in the cleaning tank 4 can be discharged through the drain pipe 21 and the drain valve 22.

[0035] In a further preferred embodiment of this utility model, the processing box 1 is provided with a box door 23, the box door 23 is provided with an observation window 24, and the box door 23 is provided with a controller 25, the controller model being MM-20MR-6MT-430A-FX-A.

[0036] In this embodiment, the equipment can be operated and controlled by the controller 25, the processing box 1 can be sealed by the box door 23 to prevent the acid and alkaline washing solutions from splashing out, and the observation window 24 allows the staff to easily observe the acid and alkali treatment process.

[0037] In summary, compared with related technologies, this equipment can not only complete the acid and alkali treatment and cleaning process of zirconium corundum abrasive in one go, but also has a high degree of safety and is easy to operate.

[0038] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. An acid-alkali treatment device for zirconium corundum abrasive, characterized in that, include: The inner wall is equipped with an acid washing tank (2) and an alkaline washing tank (3) for acid and alkali treatment of zirconium corundum abrasive (1); A cleaning tank (4) is fixedly installed on the inner wall of the processing box (1) to collect the waste liquid generated during the cleaning process of cleaning zirconium corundum abrasive. A displacement mechanism installed on the inner wall of the processing box (1) for controlling the lateral and vertical movement of the zirconium corundum abrasive.

2. The acid and alkali treatment equipment for zirconium corundum abrasive as described in claim 1, characterized in that, The displacement mechanism includes: Rotate the screw (5) installed on the inner wall of the processing box (1); A servo motor (6) is fixedly installed on one side of the processing box (1) and connected to the screw (5) via a coupling. A sliding plate (7) with a rectangular plate (8) threaded onto the screw (5); An electric cylinder (10) is fixedly installed at the bottom of the rectangular plate (8).

3. The acid and alkali treatment equipment for zirconium corundum abrasive as described in claim 2, characterized in that, A guide rod (9) is fixedly installed on the inner wall of the processing box (1), and the guide rod (9) is slidably connected to the sliding plate (7).

4. The acid and alkali treatment equipment for zirconium corundum abrasive as described in claim 2, characterized in that, A holding mechanism is installed on the output rod of the electric cylinder (10). The holding mechanism is used to hold zirconium corundum abrasive. The holding mechanism includes: A frame (11) is fixedly installed on the output rod of the electric cylinder (10). A frame plate (12) is installed on the frame (11); The net bucket (13) is fixedly installed at the bottom of the frame plate (12); Pull ring (14) fixedly installed on the frame plate (12).

5. The acid and alkali treatment equipment for zirconium corundum abrasive as described in claim 2, characterized in that, A cleaning mechanism is installed at the bottom of the rectangular plate (8), the cleaning mechanism comprising: Pipeline (15) is fixedly installed at the bottom of the rectangular plate (8); Multiple nozzles (16) are installed on the pipe bank (15); Liquid guiding mechanism installed on the processing tank (1).

6. The acid-base treatment equipment for zirconium corundum abrasive as described in claim 5, characterized in that, The liquid guiding mechanism includes: A booster pump (17) is fixedly installed on the top of the processing box (1). A flexible hose (18) installed at the outlet of the booster pump (17) and connected to the pipe bank (15); The water inlet pipe (19) is installed at the water inlet end of the booster pump (17) and is equipped with a solenoid valve (20).

7. The acid and alkali treatment equipment for zirconium corundum abrasive as described in claim 1, characterized in that, The bottom of the cleaning tank (4) is provided with a drain pipe (21), the bottom end of which extends to the outside of the treatment box (1), and a drain valve (22) is provided on the drain pipe (21).

8. The acid and alkali treatment equipment for zirconium corundum abrasive as described in claim 1, characterized in that, The processing box (1) is provided with a box door (23), and the box door (23) is provided with an observation window (24).

Images