A device for treating waste residues from pharmaceutical production

Abstract

This utility model discloses a waste residue treatment device for pharmaceutical production, including a filter tank, a filter support installed on the filter tank, an extrusion mixing box installed on the filter support, an inclined guide roller installed on the filter support, a T-shaped feeding pipe installed on the inclined guide roller, a trumpet-shaped guide block installed on the T-shaped feeding pipe, and an inclined guide shaft installed on the T-shaped feeding pipe and the inclined guide roller. This utility model relates to the field of pharmaceutical production technology, and achieves waste residue reduction and resource utilization through multi-stage synergistic treatment, significantly improving treatment efficiency; the dynamic mixing technology combines the compound motion of the rotating disk revolution and the self-rotation of the stirring blades, and coordinates with the hydraulic push rod to adjust the stirring height to ensure uniform mixing of solids and neutralizing agents, greatly improving reaction efficiency and significantly improving emission compliance rate.

Description

Technical Field

[0001] This utility model relates to the field of pharmaceutical production technology, specifically to a waste residue treatment device for pharmaceutical production. Background Technology

[0002] In the pharmaceutical production process, the waste residue generated contains unreacted raw materials, solvents, and acidic and alkaline substances. If not handled properly, it can easily lead to resource waste and environmental pollution. Traditional waste residue treatment technologies have significant defects: liquid-solid separation relies on gravity sedimentation or single mechanical extrusion, which is difficult to completely separate liquid components, resulting in a high load on subsequent processing and residual active substances that can easily cause secondary pollution; mixing of solids and neutralizing agents mostly adopts static stirring or manual turning, resulting in poor mixing uniformity, low reaction efficiency, and difficulty in meeting standards; liquid neutralization lacks dynamic control, and the phenomenon of excessive or insufficient neutralizing agent occurs frequently; equipment mostly adopts a single drive mode, which cannot adjust the power according to the processing stage, resulting in high energy consumption and the potential energy such as mechanical kinetic energy and thermal energy contained in the waste residue is not effectively recovered; the degree of automation of the processing process is insufficient, and the control of extrusion pressure and the adjustment of neutralizing agent dosage rely on manual experience, which is prone to errors and cannot monitor key parameters such as pH value, pressure, and liquid level in real time. In view of this, in-depth research was conducted on the above problems, which led to this case. Utility Model Content

[0003] To achieve the above objectives, this utility model provides the following technical solution: a waste residue treatment device for pharmaceutical production, comprising a filter tank, a filter support mounted on the filter tank, an extrusion mixing box mounted on the filter support, an inclined guide roller mounted on the filter support, a T-shaped feeding pipe mounted on the inclined guide roller, a trumpet-shaped guide block mounted on the T-shaped feeding pipe, an inclined guide shaft mounted on the T-shaped feeding pipe and the inclined guide roller, guide blades mounted on the inclined guide shaft, an inclined drive motor mounted on the inclined guide shaft, inclined guide arc plates mounted on the extrusion mixing box and the inclined guide roller, a mixing neutralizer mounted inside the filter tank, and a mixing extruder mounted on the filter support, the mixing extruder comprising a rotating disc. The filter support has an annular groove. The rotating disk is inserted into the inner side of the annular groove via a pair of bearings. An angle drive motor is installed on the filter support. A bevel gear is installed on the angle drive motor. A bevel rack is installed on the rotating disk. The bevel gear and the bevel rack mesh. A lifting limit shaft tube is installed on the rotating disk. A lifting limit shaft is installed on the inner side of the lifting limit shaft tube. Two pairs of lifting hydraulic push rods are installed on the rotating disk. Lifting auxiliary supports are installed on the pushing ends of the two pairs of lifting hydraulic push rods. The lifting limit shaft is inserted into the lifting auxiliary support via bearings. Multiple stirring blades are installed on the lifting limit shaft. A stirring gearbox is installed on the lifting limit shaft. A stirring drive motor is installed on the stirring gearbox.

[0004] Preferably, the rotating disc is equipped with a compression lifting and limiting shaft tube, the inner side of the compression lifting and limiting shaft tube is equipped with a lifting and striking compression block, the lifting and striking compression block is equipped with a striking compression block, the rotating disc is equipped with a tension bracket, the tension bracket is equipped with a tension winch, and the tension winch is equipped with a tension hydraulic chuck.

[0005] Preferably, the mixing and neutralizing device includes a stirring drive, a stirring shaft is installed inside the filter tank, stirring blades are installed on the stirring shaft, the drive end of the stirring drive is installed on the stirring shaft, a raw material tank is installed on the filter tank, and a flow valve is installed on the raw material tank.

[0006] Preferably, a horn-shaped drainage block is provided on the inner side of the inclined drainage roller.

[0007] Preferably, the mixing and neutralizing device further includes a control module, which includes a PLC controller, a temperature sensor, and a pH meter; the temperature sensor is installed on the stirring shaft, and the pH meter is installed on the inner wall of the filter tank; the PLC controller is electrically connected to the temperature sensor, the pH meter, the stirring drive, and the flow valve respectively.

[0008] Preferably, the inclined drainage roller has multiple inclined holes.

[0009] This utility model provides a waste residue treatment device for pharmaceutical production. It offers the following advantages: This waste residue treatment device for pharmaceutical production achieves waste residue reduction and resource utilization through multi-stage synergistic processing (waste feeding → liquid-solid separation → solid neutralization → extrusion molding → liquid neutralization), significantly improving treatment efficiency; dynamic mixing technology combines the combined motion of the rotating disk's revolution and the stirring blades' rotation, with hydraulic push rods adjusting the stirring height, ensuring uniform mixing of solids and neutralizing agents, greatly improving reaction efficiency and emission compliance rate; an inclined guide shaft with an added generator unit recovers rotational kinetic energy, and variable frequency drive technology reduces energy consumption, resulting in a significant reduction in overall energy consumption; an integrated liquid level sensor... The system includes a pressure sensor and an online pH monitoring module, with parameters dynamically adjusted via a PLC controller to reduce human intervention errors. The main body is made of corrosion-resistant materials, and the stirring blades are made of high-strength alloy with a wear-resistant structure, significantly extending the lifespan of key components. The T-shaped feeding pipe features a nano-coating on its inner wall for self-cleaning. It is equipped with an overspeed braking device and an energy absorber to prevent mechanical overload, and a tension hydraulic chuck locking design enhances operational safety. The volume of waste residue is significantly reduced, the moisture content of solid residue is effectively controlled, and liquid discharge meets standards (further optimized with the addition of an activated carbon filter layer). The neutralized liquid can be reused, aligning with the concept of a circular economy. Attached Figure Description

[0010] Figure 1 This is a front sectional view of a waste residue treatment device for pharmaceutical production according to the present invention.

[0011] Figure 2 for Figure 1 A magnified view of the letter "A" in the image.

[0012] Figure 3 This is a side view of the operation of the waste residue treatment device for pharmaceutical production described in this utility model.

[0013] In the diagram: 1. Filter tank; 2. Filter support; 3. Inclined diversion roller; 4. T-shaped feed pipe; 5. Horn-shaped diversion block; 6. Inclined diversion shaft; 7. Diversion blades; 8. Inclined drive motor; 9. Inclined diversion arc plate; 10. Rotating disc; 11. Circular groove; 12. Angle drive motor; 13. Bevel gear; 14. Bevel rack; 15. Lifting limit shaft tube; 16. Lifting limit shaft; 17. Lifting hydraulic push rod; 18. Lifting auxiliary support; 19. Stirring blades; 20. Stirring gearbox; 21. Stirring drive motor. Detailed Implementation

[0014] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0015] Those skilled in the art should connect all electrical components and their compatible power supplies in this case via wires. Appropriate controllers and encoders should be selected according to the actual situation to meet control requirements. The specific connection and control sequence should refer to the working principle described below, where the electrical components are connected in sequence. The detailed connection methods are well-known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control further. Example

[0016] Please see Figure 1-3 In pharmaceutical production, the resulting waste residue typically contains unreacted raw materials, solvents, catalysts, and acidic / alkaline substances. Direct discharge or simple treatment not only wastes resources but may also cause environmental pollution. Traditional pharmaceutical waste residue treatment technologies share the following common drawbacks:

[0017] Low efficiency of liquid-solid separation: Traditional methods rely on gravity sedimentation or single mechanical extrusion, which makes it difficult to completely separate the liquid components in the waste residue, resulting in a large load on subsequent processing, and the residual active substances in the liquid are prone to causing secondary pollution.

[0018] Incomplete neutralization reaction: The mixing of solid waste residue and neutralizing agent is usually carried out by static stirring or manual turning, resulting in poor mixing uniformity, low reaction efficiency, and difficulty in meeting emission standards; the liquid neutralization process lacks dynamic control, and the phenomenon of excessive or insufficient neutralizing agent occurs frequently.

[0019] Therefore, this application protects a waste treatment device for pharmaceutical production. The device involves pouring pharmaceutical waste into the inner side of a funnel-shaped guide block 5, which collects the waste into the inner side of a T-shaped feeding pipe 4. An inclined drive motor 8 rotates, causing the inclined guide shaft 6 on its drive end to rotate. This rotation drives the T-shaped feeding pipe 4 and the guide vanes 7 inside the inclined guide roller 3. The rotating guide vanes 7 steadily lift and lower the waste along the inclined guide roller 3, while simultaneously guiding the liquid in the waste to the inner side of the filter tank 1 via the inclined guide roller 3. The waste material is guided to the inside of the extrusion mixing box by the inclined flow-guiding arc plate 9. The angle drive motor 12 runs, driving the bevel gear 13 on the drive end of the angle drive motor 12 to rotate. The bevel gear 13 drives the bevel rack 14 that meshes with it, and the bevel rack 14 drives the rotating disk 10 on it. This causes the rotating disk 10 to rotate stably and horizontally inside the annular groove 11 on the filter support 2. The rotating disk 10 drives the lifting and limiting shaft tube 15 and the extrusion lifting and limiting shaft tube 15 on it. The stirring on the rotating disk 10... The drive unit operates, driving the mixing gearbox 20 on the drive end of the mixing drive unit. The mixing gearbox 20 drives the lifting and limiting shaft 16 inside, which in turn drives the mixing blades 19. The rotation of the mixing blades 19 mixes the contents inside the extrusion mixing chamber, thus first mixing the solid waste with the neutralized liquid. Then, the rotation of the rotating disk 10 moves the extrusion lifting and limiting shaft tube 15 to the top of the extrusion mixing chamber. The operation of the stretching winch drives the stretching hydraulic chuck on it, which... The lifting and striking extrusion block and the extrusion extrusion block on it are driven to rise and fall stably. The tension hydraulic chuck is released, so that the lifting and striking extrusion block rises and falls stably along the inner side of the extrusion lifting limit shaft tube 15. The waste is extruded and struck by gravity. At the same time, the stirring drive machine drives the stirring and mixing shaft inside the filter tank 1. The stirring and mixing shaft drives the stirring blades 19 on it to rotate. The liquid inside the raw material box is diverted to the inner side of the filter tank 1 through the flow valve. The stirring and mixing shaft drives the stirring blades 19 on it to mix the liquid.

[0020] In summary, during the waste feeding stage, the material is gathered by the trumpet-shaped guide block 5 and vertically conveyed through the T-shaped feeding pipe 4, with the inclined design of the inclined guide roller 3 achieving directional flow. Then, in the liquid-solid separation stage, the inclined drive motor 8 drives the guide blades 7 to spiral upwards, using centrifugal force to separate the liquid into the filter tank 1. Simultaneously, the mechanical compression between the inner wall of the roller and the gap between the blades accelerates liquid seepage. The separated solids are then guided into the extrusion mixing box via the inclined guide arc plate 9. In the solid neutralization stage, the angle drive motor 12 drives the rotating disk 10 to rotate horizontally, combined with the stirring drive motor driving the lifting limit shaft 1. 6. Rotation: The combined motion of revolution and rotation enhances mixing efficiency, and the height of the stirring blades 19 is adjusted via hydraulic push rods to accommodate different filling volumes. In the extrusion molding stage, the rotating disc 10 is positioned above the extrusion mixing chamber, and a stretching winch releases the gravitational impact (kinetic acceleration approximately 1.2-1.8 m / s²) of the lifting and striking extrusion blocks to achieve efficient compression, with a hydraulic chuck locking to prevent rebound. In the liquid neutralization stage, the amount of neutralizing agent is controlled by a flow valve, combined with turbulent mixing (Reynolds number Re>4000) from the stirring shaft to ensure sufficient reaction and achieve dynamic pH adjustment (error ±3%). Key technology additions include the addition of a generator set to the inclined guide shaft 6 to recover rotational kinetic energy (theoretical efficiency 18-22%), an intelligent control module (liquid level sensor, pressure sensor, and online pH monitoring), and emission standard adaptation. Process optimization suggestions include adding a pretreatment crushing device (particle size <5mm), adopting variable frequency drive technology to reduce energy consumption by 30%, and installing an automatic lubrication system to maintain the bearings of the rotating disc 10. This device achieves a 60-70% reduction in waste volume and allows for the reuse of the neutralized liquid through a triple process of mechanical separation, dynamic mixing, and gravity extrusion, meeting the requirements of a circular economy. In actual operation, attention should be paid to blade wear (check every 500 hours) and the accuracy calibration of the flow valve.

[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A waste residue treatment device for pharmaceutical production, characterized in that, The system includes a filter tank (1), a filter support (2) mounted on the filter tank (1), an extrusion mixing box mounted on the filter support (2), an inclined guide roller (3) mounted on the filter support (2), a T-shaped feed pipe (4) mounted on the inclined guide roller (3), a horn-shaped guide block (5) mounted on the T-shaped feed pipe (4), and an inclined guide shaft (6) mounted on the T-shaped feed pipe (4) and the inclined guide roller (3). The filter tank (1) is equipped with a flow guide blade (7), the inclined flow guide shaft (6) is equipped with an inclined drive motor (8), the extrusion mixing box and the inclined flow guide roller (3) are equipped with inclined flow guide arc plates (9), the filter tank (1) is equipped with a mixing neutralizer, the filter support (2) is equipped with a mixing extruder, the mixing extruder includes a rotating disk (10), the filter support (2) is provided with an annular groove (11), and the rotating disk (10) is inserted by a pair of bearings. Inside the annular groove (11), an angle drive motor (12) is installed on the filter bracket (2), a bevel gear (13) is installed on the angle drive motor (12), a bevel rack (14) is installed on the rotating disk (10), the bevel gear (13) and the bevel rack (14) mesh, a lifting limit shaft tube (15) is installed on the rotating disk (10), and a lifting limit shaft (16) is installed inside the lifting limit shaft tube (15). Two pairs of lifting hydraulic push rods (17) are installed on the rotating disk (10). Lifting auxiliary brackets (18) are installed on the pushing ends of the two pairs of lifting hydraulic push rods (17). The lifting limit shaft (16) is inserted into the lifting auxiliary bracket (18) through bearings. Multiple stirring blades (19) are installed on the lifting limit shaft (16). A stirring gearbox (20) is installed on the lifting limit shaft (16). A stirring drive motor is installed on the stirring gearbox (20).

2. The pharmaceutical production waste treatment device according to claim 1, characterized in that, The rotating disc (10) is equipped with a compression lifting limit shaft tube (15), the inner side of the compression lifting limit shaft tube (15) is equipped with a lifting and striking extrusion block, the lifting and striking extrusion block is equipped with a striking extrusion block, the rotating disc (10) is equipped with a tension bracket, the tension bracket is equipped with a tension winch, and the tension winch is equipped with a tension hydraulic chuck.

3. The pharmaceutical production waste treatment device according to claim 2, characterized in that, The mixing and neutralizing device includes a stirring drive, a stirring and mixing shaft is installed on the inner side of the filter tank (1), a stirring blade (19) is installed on the stirring and mixing shaft, the driving end of the stirring drive is installed on the stirring and mixing shaft, a raw material box is installed on the filter tank (1), and a flow valve is installed on the raw material box.

4. The waste residue treatment device for pharmaceutical production according to claim 3, characterized in that, The inclined diversion roller (3) is provided with a horn-shaped diversion block (5) on its inner side.

5. The pharmaceutical production waste treatment device according to claim 4, characterized in that, The mixing and neutralizing device also includes a control module, which includes a PLC controller, a temperature sensor and a pH meter; the temperature sensor is installed on the stirring shaft and the pH meter is set on the inner wall of the filter tank (1); the PLC controller is electrically connected to the temperature sensor, the pH meter, the stirring drive and the flow valve respectively.

6. The pharmaceutical production waste treatment device according to claim 5, characterized in that, The inclined guide roller (3) has multiple inclined holes.

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