A component mounting apparatus for producing a hairspring for a gas cell

Abstract

This utility model discloses a parts mounting device for producing airbag hairsprings, including a frame with a turntable on the frame and multiple workstations on the turntable. Around the corresponding workstations on the turntable, a spring mounting mechanism, a limiting component mounting mechanism, and a snap-fit ​​mounting mechanism are sequentially arranged on the frame. The spring mounting mechanism is used to install springs onto the workpiece, the limiting component mounting mechanism is used to install limiting components onto the workpiece, and the snap-fit ​​mounting mechanism is used to install snap-fits onto the workpiece. This utility model's parts mounting device for producing airbag hairsprings is easy to use. By setting a turntable on the frame and the spring mounting mechanism, limiting component mounting mechanism, and snap-fit ​​mounting mechanism sequentially distributed around the turntable, it achieves automated mounting of various parts during the airbag hairspring production process.

Description

Technical Field

[0001] This utility model relates to the field of airbag hairspring technology, specifically to a parts mounting device for producing airbag hairsprings. Background Technology

[0002] In the manufacturing process of airbag clock springs, the component installation stage is crucial. Traditional installation methods mainly rely on manual operation, which is not only inefficient but also prone to errors, leading to inaccurate component placement and affecting product quality. Furthermore, the pace of manual installation is difficult to precisely match with other stages of the automated production line, often resulting in production stoppages or component accumulation, significantly limiting the overall efficiency of the production process.

[0003] Based on the above, this utility model proposes a parts mounting device for producing airbag hairsprings, which can effectively solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a parts mounting device for producing airbag hairsprings. This parts mounting device is easy to use. By setting a turntable on the frame and arranging spring mounting mechanisms, limit component mounting mechanisms, and snap-fit ​​mounting mechanisms sequentially around the turntable, it achieves automated mounting of various parts during the airbag hairspring production process.

[0005] This utility model is achieved through the following technical solution:

[0006] A component mounting device for producing airbag hairsprings includes a frame with a turntable on the frame and multiple workstations on the turntable. Around the corresponding workstations on the turntable, a spring mounting mechanism, a limiting component mounting mechanism, and a snap-fit ​​mounting mechanism are sequentially arranged on the frame. The spring mounting mechanism is used to mount a spring on the workpiece, the limiting component mounting mechanism is used to mount a limiting component on the workpiece, and the snap-fit ​​mounting mechanism is used to mount a snap-fit ​​on the workpiece.

[0007] The purpose of this invention is to provide a parts mounting device for producing airbag hairsprings. This parts mounting device is easy to use. By setting a turntable on the frame and arranging spring mounting mechanisms, limit component mounting mechanisms, and snap-fit ​​mounting mechanisms sequentially around the turntable, it achieves automated mounting of various parts during the airbag hairspring production process.

[0008] Preferably, the spring mounting mechanism includes a spring vibrating feeder, a spring feeding assembly, and a spring clamping assembly, wherein the spring feeding assembly is located at the output end of the spring vibrating feeder.

[0009] Preferably, the spring feeding assembly includes a spring feeding support base, a spring feeding rotary cylinder is fixedly mounted on the spring feeding support base, a spring receiving seat is fixedly mounted on the rotating block of the spring feeding rotary cylinder, and a plurality of spring feeding grooves for placing springs are provided on the spring receiving seat.

[0010] Preferably, the spring clamping assembly includes a spring clamping support base, a spring clamping mounting plate fixedly mounted on the spring clamping support base, a spring clamping linear cylinder and a spring clamping guide rail fixedly mounted on the spring clamping mounting plate, a first spring clamping connecting plate fixedly mounted on the slider of the spring clamping linear cylinder, and the first spring clamping connecting plate being slidably connected to the spring clamping guide rail, a spring clamping lifting cylinder fixedly mounted on the first spring clamping connecting plate, a second spring clamping connecting plate fixedly mounted on the slide plate of the spring clamping lifting cylinder, and a spring clamping cylinder fixedly mounted at the bottom of the second spring clamping connecting plate.

[0011] Preferably, the limiting component installation mechanism includes a limiting component vibrating tray, a limiting component feeding assembly, and a limiting component clamping assembly, wherein the limiting component feeding assembly is located at the output end of the limiting component vibrating tray.

[0012] Preferably, the limiting component feeding assembly includes a limiting component feeding support base, and limiting component feeding sensors are provided on both sides of the limiting component feeding support base.

[0013] Preferably, the limiting component clamping assembly includes a limiting component clamping support base, a limiting component clamping mounting plate fixedly mounted on the limiting component clamping support base, a limiting component clamping transverse guide rail fixedly mounted on the limiting component clamping mounting plate, a first limiting component clamping connecting plate slidably connected to the limiting component clamping transverse guide rail, a first limiting component clamping moving cylinder provided on one side of the limiting component clamping mounting plate, the push rod of the first limiting component clamping moving cylinder being fixedly connected to the first limiting component clamping connecting plate, and a limiting component fixedly mounted on the first limiting component clamping connecting plate. A vertical guide rail is clamped, and a second limiting member clamping connecting plate is slidably connected to the vertical guide rail. A second limiting member clamping moving cylinder is provided on one side of the first limiting member clamping connecting plate. The push rod of the second limiting member clamping moving cylinder is fixedly connected to the second limiting member clamping connecting plate. A limiting member clamping rotating cylinder is fixedly provided on the second limiting member clamping connecting plate. The rotating block of the limiting member clamping rotating cylinder is fixedly connected to a third limiting member clamping connecting plate. A limiting member clamping cylinder is fixedly provided on the third limiting member clamping connecting plate.

[0014] Preferably, the buckle installation mechanism includes a first buckle vibrating material tray, a second buckle vibrating material tray, a buckle support base, and a buckle manipulator. The buckle manipulator is mounted on the buckle support base and includes a manipulator body. A buckle connecting plate is rotatably connected to the manipulator body. A buckle lifting cylinder is fixedly mounted on one side of the buckle connecting plate. The push rod of the buckle lifting cylinder is fixedly connected to the buckle top rod. A buckle clamping cylinder is fixedly mounted on the other side of the buckle connecting plate. Buckle feeding components are provided at the output ends of the first buckle vibrating material tray and the second buckle vibrating material tray.

[0015] Preferably, a buckle limiting mechanism is provided at the workstation near the buckle robot arm on the turntable. The buckle limiting mechanism includes a buckle limiting support base, a buckle limiting lifting cylinder is fixed on the buckle limiting support base, a buckle limiting plate is fixed at the bottom of the sliding plate of the buckle limiting lifting cylinder, and a buckle limiting hole for installing the buckle is opened on the buckle limiting plate.

[0016] Preferably, the snap-on feeding assembly includes a snap-on feeding support base, and snap-on feeding sensors are provided on both sides of the snap-on feeding support base.

[0017] Compared with the prior art, this utility model has the following advantages and beneficial effects:

[0018] 1. By setting a turntable on the frame and spring mounting mechanism, limit component mounting mechanism and buckle mounting mechanism distributed around the turntable, the automated installation of various parts in the airbag hairspring production process is realized.

[0019] 2. The turntable design allows workpieces to move efficiently between different workstations, sequentially completing the installation of springs, limit components, and buckles, greatly improving production efficiency and reducing labor costs.

[0020] 4. Each installation mechanism adopts a combination of vibrating feeder, feeding assembly and clamping assembly, which can stably provide parts for the workpiece and perform precise installation, effectively improving the accuracy and stability of installation. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the present invention in the whole machine;

[0022] Figure 2 This is a schematic diagram of the structure of the spring feeding assembly described in this utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the spring clamping assembly described in this utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the limiting component feeding assembly described in this utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the limiting member clamping assembly described in this utility model;

[0026] Figure 6 This is a schematic diagram of the buckle robot arm described in this utility model;

[0027] Figure 7 This is a schematic diagram of the buckle limiting mechanism described in this utility model;

[0028] Figure 8 This is a schematic diagram of the structure of the buckle feeding assembly described in this utility model. Detailed Implementation

[0029] To enable those skilled in the art to better understand the technical solution of this utility model, the preferred embodiments of this utility model are described below in conjunction with specific examples. However, it should be understood that the accompanying drawings are for illustrative purposes only and should not be construed as limiting this patent. For better illustration of this embodiment, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable that some well-known structures and their descriptions may be omitted in the drawings for those skilled in the art. The positional relationships described in the drawings are for illustrative purposes only and should not be construed as limiting this patent.

[0030] The technical features of this utility model, such as the spring vibrating feeder, the limiting vibrating feeder, the first snap-on vibrating feeder, the second snap-on vibrating feeder, and the main body of the robotic arm (the constituent units / components of this utility model), unless otherwise specified, are all obtained from conventional commercial channels or manufactured by conventional methods. Their specific structures, working principles, and possible control methods and spatial arrangements can adopt conventional choices in the field and should not be regarded as the innovation points of this utility model. This is understandable to those skilled in the art, and this utility model patent will not be further elaborated in detail.

[0031] Example 1:

[0032] like Figures 1 to 8 As shown, this utility model provides a parts mounting device for producing airbag hairsprings, including a frame 1, a turntable 3 on the frame 1, and multiple workstations on the turntable 3. Around the workstations of the turntable 3, a spring mounting mechanism, a limiting component mounting mechanism, and a snap-fit ​​mounting mechanism are sequentially arranged on the frame 1. The spring mounting mechanism is used to install springs on the workpiece, the limiting component mounting mechanism is used to install limiting components on the workpiece, and the snap-fit ​​mounting mechanism is used to install snap-fits on the workpiece.

[0033] Example 2:

[0034] like Figures 1 to 8As shown, this utility model provides a parts mounting device for producing airbag hairsprings, including a frame 1, a turntable 3 on the frame 1, and multiple workstations on the turntable 3. Around the workstations of the turntable 3, a spring mounting mechanism, a limiting component mounting mechanism, and a snap-fit ​​mounting mechanism are sequentially arranged on the frame 1. The spring mounting mechanism is used to install springs on the workpiece, the limiting component mounting mechanism is used to install limiting components on the workpiece, and the snap-fit ​​mounting mechanism is used to install snap-fits on the workpiece.

[0035] Turntable 3 rotates the product sequentially to the spring mounting mechanism, the limit component mounting mechanism, and the buckle mounting mechanism for the installation of the spring, limit component, and buckle.

[0036] The spring mounting mechanism includes a spring vibrating feeder 310, a spring feeding assembly 320, and a spring clamping assembly 330. The spring feeding assembly 320 is located at the output end of the spring vibrating feeder 310.

[0037] The spring vibrating feeder 310 can arrange springs in a predetermined direction, providing parts supply for subsequent loading processes. The cooperation between the spring loading assembly 320 and the spring clamping assembly 330 allows the springs to be clamped from the output end of the spring vibrating feeder 310 and installed onto the workpiece.

[0038] Furthermore, in another embodiment, the spring feeding assembly 320 includes a spring feeding support 321, a spring feeding rotary cylinder 322 is fixedly mounted on the spring feeding support 321, a spring receiving seat 323 is fixedly mounted on the rotating block of the spring feeding rotary cylinder 322, and a plurality of spring feeding grooves for placing springs are provided on the spring receiving seat 323.

[0039] The cooperation between the spring feeding rotary cylinder 322 and the spring receiving seat 323 can adjust the direction of the spring, ensuring that the spring can accurately enter the subsequent clamping process. The design of the spring feeding groove matches the shape of the spring, effectively preventing the spring from rolling or shifting during the feeding process, thus improving the accuracy and stability of the feeding.

[0040] Furthermore, in another embodiment, the spring clamping assembly 330 includes a spring clamping support 331, a spring clamping mounting plate 332 fixedly mounted on the spring clamping support 331, a spring clamping linear cylinder 333 and a spring clamping guide rail 334 fixedly mounted on the spring clamping mounting plate 332, a first spring clamping connecting plate 335 fixedly mounted on the slider of the spring clamping linear cylinder 333, and the first spring clamping connecting plate 335 slidably connected to the spring clamping guide rail 334, a spring clamping lifting cylinder 336 fixedly mounted on the first spring clamping connecting plate 335, a second spring clamping connecting plate 337 fixedly mounted on the slide plate of the spring clamping lifting cylinder 336, and a spring clamping cylinder 338 fixedly mounted at the bottom of the second spring clamping connecting plate 337.

[0041] The spring-clamping linear cylinder 333 allows the spring-clamping cylinder 338 to move horizontally, and the spring-clamping lifting cylinder 336 allows the spring-clamping cylinder 338 to move vertically, enabling the spring-clamping cylinder 338 to be flexibly adjusted in the horizontal and vertical directions, accurately clamping the spring and installing it onto the workpiece.

[0042] Furthermore, in another embodiment, the limiting component installation mechanism includes a limiting component vibrating material tray 340, a limiting component feeding assembly 350, and a limiting component clamping assembly 360, wherein the limiting component feeding assembly 350 is disposed at the output end of the limiting component vibrating material tray 340.

[0043] Through the orderly feeding of the limiting component vibrating tray 340, the limiting component feeding assembly 350 can stably transport the limiting component to the clamping position, and then the limiting component clamping assembly 360 accurately installs it onto the workpiece.

[0044] Furthermore, in another embodiment, the limiting component feeding assembly 350 includes a limiting component feeding support 351, and limiting component feeding sensors 352 are provided on both sides of the limiting component feeding support 351.

[0045] The limit component feeding sensor 352 can monitor in real time whether the limit component has reached a specific position. When the limit component reaches or leaves the specific position, it promptly feeds back a signal to the control system.

[0046] Furthermore, in another embodiment, the limiting member clamping assembly 360 includes a limiting member clamping support base 361, a limiting member clamping mounting plate 362 fixedly mounted on the limiting member clamping support base 361, a limiting member clamping transverse guide rail 363 fixedly mounted on the limiting member clamping mounting plate 362, a first limiting member clamping connecting plate 364 slidably connected to the limiting member clamping transverse guide rail 363, a first limiting member clamping moving cylinder 365 provided on one side of the limiting member clamping mounting plate 362, the push rod of the first limiting member clamping moving cylinder 365 fixedly connected to the first limiting member clamping connecting plate 364, and a limiting member clamping connecting plate 364 fixedly mounted on the first limiting member clamping connecting plate 364. A vertical guide rail 366 for clamping limiters is provided. A second clamping limiter connecting plate 367 is slidably connected to the vertical guide rail 366 for clamping limiters. A second clamping limiter moving cylinder 368 is provided on one side of the first clamping limiter connecting plate 364. The push rod of the second clamping limiter moving cylinder 368 is fixedly connected to the second clamping limiter connecting plate 367. A clamping limiter rotating cylinder 369 is fixedly provided on the second clamping limiter connecting plate 367. The rotating block of the clamping limiter rotating cylinder 369 is fixedly connected to a third clamping limiter connecting plate 3691. A clamping limiter cylinder 3692 is fixedly provided on the third clamping limiter connecting plate 3691.

[0047] The first limiting component clamping cylinder 365 allows the limiting component clamping cylinder 3692 to move horizontally, and the second limiting component clamping cylinder 368 allows the limiting component clamping cylinder 3692 to move vertically, so that the limiting component clamping cylinder 3692 can be flexibly adjusted in the horizontal and vertical directions, accurately clamping the limiting component and installing it onto the workpiece.

[0048] Furthermore, in another embodiment, the buckle installation mechanism includes a first buckle vibrating material tray 370, a second buckle vibrating material tray 371, a buckle support base 396, and a buckle manipulator 390. The buckle manipulator 390 is mounted on the buckle support base 396. The buckle manipulator 390 includes a manipulator body 391, and a buckle connecting plate 392 is rotatably connected to the manipulator body 391. A buckle lifting cylinder 393 is fixedly provided on one side of the buckle connecting plate 392. The push rod of the buckle lifting cylinder 393 is fixedly connected to the buckle top rod 394. A buckle clamping cylinder 395 is fixedly provided on the other side of the buckle connecting plate 392. Buckle feeding components 380 are provided at the output ends of the first buckle vibrating material tray 370 and the second buckle vibrating material tray 371.

[0049] The main body of the robotic arm 391 is a multi-degree-of-freedom robotic arm. The first and second buckle vibrating feeders 370 arrange and supply two different types of buckles, respectively, to ensure that the buckles can enter the installation stage in an orderly manner. The buckle clamping cylinder 395 can clamp the buckle and place it into the workpiece, and the buckle lifting cylinder 393 can control the lifting and lowering of the buckle push rod 394. The buckle push rod 394 can push the buckle into the installation position, so that the buckle can be accurately installed on the workpiece.

[0050] Furthermore, in another embodiment, a buckle limiting mechanism 20 is provided at the workstation near the buckle robot 390 on the turntable 3. The buckle limiting mechanism 20 includes a buckle limiting support 21, a buckle limiting lifting cylinder 22 is fixed on the buckle limiting support 21, and a buckle limiting plate 23 is fixed at the bottom of the slide plate of the buckle limiting lifting cylinder 22. The buckle limiting plate 23 is provided with a buckle limiting hole 24 for installing a buckle.

[0051] The buckle limit lifting cylinder 22 can control the buckle limit plate 23 to rise and fall. When the buckle needs to be installed, the buckle limit plate 23 is lowered, and the buckle robot arm 390 can pass through the buckle limit hole 24 to put the buckle into a specific position to avoid installation errors.

[0052] Furthermore, in another embodiment, the snap-on feeding assembly 380 includes a snap-on feeding support 381, and snap-on feeding sensors 382 are provided on both sides of the snap-on feeding support 381.

[0053] The 382 latch feeding sensor can monitor in real time whether the latch has reached a specific position. When the latch reaches or leaves the specific position, it promptly sends a feedback signal to the control system.

[0054] Based on the description and drawings of this utility model, those skilled in the art can easily manufacture or use the component mounting device of this utility model for producing airbag hairsprings, and can achieve the positive effects described in this utility model.

[0055] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this patent. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.

[0056] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0057] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A component mounting device for producing airbag hairsprings, characterized in that: The device includes a frame with a turntable and multiple workstations. Around the corresponding workstations on the turntable, a spring mounting mechanism, a limit component mounting mechanism, and a buckle mounting mechanism are sequentially arranged on the frame. The spring mounting mechanism is used to install springs on the workpiece, the limit component mounting mechanism is used to install limit components on the workpiece, and the buckle mounting mechanism is used to install buckles on the workpiece.

2. The component mounting device for producing airbag hairsprings according to claim 1, characterized in that: The spring mounting mechanism includes a spring vibrating feeder, a spring feeding assembly, and a spring clamping assembly, with the spring feeding assembly located at the output end of the spring vibrating feeder.

3. The component mounting device for producing airbag hairsprings according to claim 2, characterized in that: The spring feeding assembly includes a spring feeding support base, on which a spring feeding rotary cylinder is fixedly mounted. A spring receiving seat is fixedly mounted on the rotating block of the spring feeding rotary cylinder, and the spring receiving seat has multiple spring feeding grooves for placing springs.

4. The component mounting device for producing airbag hairsprings according to claim 2, characterized in that: The spring clamping assembly includes a spring clamping support base, a spring clamping mounting plate fixedly mounted on the spring clamping support base, a spring clamping linear cylinder and a spring clamping guide rail fixedly mounted on the spring clamping mounting plate, a first spring clamping connecting plate fixedly mounted on the slider of the spring clamping linear cylinder, and the first spring clamping connecting plate slidably connected to the spring clamping guide rail, a spring clamping lifting cylinder fixedly mounted on the first spring clamping connecting plate, a second spring clamping connecting plate fixedly mounted on the slide plate of the spring clamping lifting cylinder, and a spring clamping cylinder fixedly mounted at the bottom of the second spring clamping connecting plate.

5. The component mounting device for producing airbag hairsprings according to claim 1, characterized in that: The limiting component installation mechanism includes a limiting component vibrating tray, a limiting component feeding assembly, and a limiting component clamping assembly. The limiting component feeding assembly is located at the output end of the limiting component vibrating tray.

6. The component mounting device for producing airbag hairsprings according to claim 5, characterized in that: The limiting component feeding assembly includes a limiting component feeding support base, and limiting component feeding sensors are provided on both sides of the limiting component feeding support base.

7. The component mounting device for producing airbag hairsprings according to claim 5, characterized in that: The limiting component clamping assembly includes a limiting component clamping support base, a limiting component clamping mounting plate fixedly mounted on the limiting component clamping support base, a limiting component clamping transverse guide rail fixedly mounted on the limiting component clamping mounting plate, a first limiting component clamping connecting plate slidably connected to the limiting component clamping transverse guide rail, a first limiting component clamping moving cylinder provided on one side of the limiting component clamping mounting plate, the push rod of the first limiting component clamping moving cylinder being fixedly connected to the first limiting component clamping connecting plate, and a limiting component clamping device fixedly mounted on the first limiting component clamping connecting plate. A vertical guide rail is provided, and a second limiting member clamping connecting plate is slidably connected to the vertical guide rail. A second limiting member clamping moving cylinder is provided on one side of the first limiting member clamping connecting plate. The push rod of the second limiting member clamping moving cylinder is fixedly connected to the second limiting member clamping connecting plate. A limiting member clamping rotating cylinder is fixedly provided on the second limiting member clamping connecting plate. The rotating block of the limiting member clamping rotating cylinder is fixedly connected to a third limiting member clamping connecting plate. A limiting member clamping cylinder is fixedly provided on the third limiting member clamping connecting plate.

8. The component mounting device for producing airbag hairsprings according to claim 1, characterized in that: The buckle installation mechanism includes a first buckle vibrating material tray, a second buckle vibrating material tray, a buckle support base, and a buckle manipulator. The buckle manipulator is mounted on the buckle support base and includes a manipulator body. A buckle connecting plate is rotatably connected to the manipulator body. A buckle lifting cylinder is fixedly mounted on one side of the buckle connecting plate. The push rod of the buckle lifting cylinder is fixedly connected to the buckle top rod. A buckle clamping cylinder is fixedly mounted on the other side of the buckle connecting plate. Buckle feeding components are provided at the output ends of the first buckle vibrating material tray and the second buckle vibrating material tray.

9. The component mounting device for producing airbag hairsprings according to claim 8, characterized in that: A buckle limiting mechanism is provided at the workstation near the buckle robot arm on the turntable. The buckle limiting mechanism includes a buckle limiting support base, on which a buckle limiting lifting cylinder is fixed. A buckle limiting plate is fixed at the bottom of the slide plate of the buckle limiting lifting cylinder, and a buckle limiting hole for installing a buckle is provided on the buckle limiting plate.

10. The component mounting device for producing airbag hairsprings according to claim 8, characterized in that: The clip feeding assembly includes a clip feeding support base, and clip feeding sensors are provided on both sides of the clip feeding support base.

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