A tool for pressing veneer on a wood-based board in furniture processing

Through the design of the overall mechanism and auxiliary mechanisms, automatic demolding and compaction are achieved by using components such as electric push rods and servo motors, which solves the problem of cumbersome finished product removal operations in the existing technology and improves the production efficiency and automation level of furniture processing.

CN224476321UActive Publication Date: 2026-07-10JIANGMEN TANGYUAN FURNITURE MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGMEN TANGYUAN FURNITURE MFG CO LTD
Filing Date
2025-06-30
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

The existing tools for compacting MDF veneer in furniture processing are cumbersome to operate when removing finished products, leading to increased labor intensity and reduced production efficiency, making it difficult to meet the high-efficiency requirements of batch processing.

Method used

The system employs an integrated mechanism and auxiliary mechanisms, utilizing components such as a first electric push rod, clamping plate, inclined block, slider, and compression spring to achieve automatic demolding. It also uses a PLC controller to coordinate with servo motors and electric push rods to complete automatic compaction, thus avoiding the limitations of fixed fixture structures.

Benefits of technology

It facilitates the handling of finished products, significantly reduces labor intensity, improves production efficiency, and enhances the degree of automation in production.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model provides a compaction tool for MDF veneer in furniture processing, relating to the field of MDF. It includes an integral mechanism with an auxiliary mechanism fixedly connected to its top. The integral mechanism includes a support plate, with a housing fixedly connected to its top. Slider blocks are slidably connected to the inner walls of the support plate, and inclined blocks are fixedly connected to the tops of the sliders. First guide rods are fixedly connected to the inner walls of the support plate, and first compression springs are sleeved on the outer walls of the first guide rods. In this utility model, a first electric push rod and a clamping plate are linked to a rope, which pulls the inclined blocks to drive the sliders to slide along the first guide rods. Combined with the elastic potential energy of the first and second compression springs, the MDF is automatically and slightly lifted after compaction. This design eliminates the need for manual demolding, avoids the structural limitations of fixed clamps, makes finished product handling more convenient, effectively reduces labor intensity, and significantly improves production efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of fiberboard, and in particular to a tool for compacting fiberboard veneer in furniture processing. Background Technology

[0002] Medium-density fiberboard (MDF) is a type of engineered wood product made by pressing wood fibers or other plant fibers with synthetic resin under high temperature and pressure.

[0003] Furniture processing MDF veneer compaction tool is a device or apparatus specifically designed to firmly bond wood veneer to MDF.

[0004] The existing furniture processing tool for compacting fiberboard veneer has the following shortcomings:

[0005] In furniture processing, after MDF is veneered with wood, a compaction tool is needed to ensure that the veneer adheres firmly. In existing technologies, most MDF is placed in a fixed fixture. After the compaction is completed, it is inconvenient to remove the finished product. The fixture structure often leads to cumbersome operation, requiring repeated adjustments or the use of tools to assist in demolding. This not only increases labor intensity but also significantly reduces production efficiency, making it difficult to meet the high-efficiency requirements of batch processing. Utility Model Content

[0006] This invention avoids the structural limitations of fixed clamps, making the handling of finished products more convenient, effectively reducing labor intensity, and significantly improving production efficiency, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model adopts the following technical solution: a tool for compacting MDF veneer in furniture processing, comprising an integral mechanism, with an auxiliary mechanism fixedly connected to the top of the integral mechanism; the integral mechanism includes a support plate, with a housing fixedly connected to the top of the support plate, sliders slidably connected to the inner walls of the support plate, and inclined blocks fixedly connected to the tops of the sliders; a first guide rod fixedly connected to the inner walls of the support plate, with a first compression spring sleeved on the outer walls of the first guide rods; a set of first electric push rods fixedly installed on the top of the housing, with a set of clamping plates fixedly connected to the shaft ends of the first electric push rods, and connecting ropes fixedly connected to the outer walls of the clamping plates; through the above components, the processed MDF can be slightly lifted, making it convenient for the user to pick it up.

[0008] Preferably, a PLC controller is fixedly installed on one side of the top of the support plate, and anti-slip feet are fixedly connected to the bottom of the support plate. The PLC controller is electrically connected to the components to control the opening and closing of the components.

[0009] Preferably, the outer wall of the first guide rod is slidably connected to the inner wall of the slider, one end of the first compression spring is fixedly connected to the outer wall of the slider, and the other end of the first compression spring is fixedly connected to the inner wall of the support plate, so that the two ends of the first compression spring are connected to ensure that it can be used normally in the future.

[0010] Preferably, the outer wall of each connecting rope is fitted with a second compression spring. One end of the connecting rope is fixedly connected to the outer wall of the inclined block, one end of the second compression spring is fixedly connected to the inner wall of the housing, and the other end of the second compression spring is fixedly connected to the outer wall of the inclined block. Through the provided second compression spring, the inclined block can be moved forcefully towards the roller using its elasticity.

[0011] Preferably, each of the inner walls of the housing is provided with a push rod, each push rod has a roller fixedly installed at its bottom, each push rod has a spring sleeved on its outer wall, each housing has a baffle hinged to its front, and each clamp has a set of anti-slip pads fixedly connected to its outer wall. The springs enable the push rods to be reset.

[0012] Preferably, the auxiliary mechanism includes a fixed plate, a lead screw is movably inserted into the inner wall of the fixed plate, a movable plate is threaded through the outer wall of the lead screw, a set of second electric push rods is fixedly installed at the bottom of the movable plate, a frame is fixedly connected to the second electric push rods, and a pressure roller is movably inserted into the inner wall of the frame. Through the fixed plate, lead screw, movable plate, second electric push rods, frame, pressure roller and servo motor, the compaction of MDF can be automatically completed.

[0013] Preferably, a set of second guide rods is fixedly connected to the outer wall of the fixed plate, one of which is equipped with a servo motor. The output end of the servo motor is fixedly connected to one end of a lead screw. The outer wall of the second guide rod is slidably connected to the inner wall of the movable plate. By setting the second guide rod, the stability of the movable plate when moving back and forth can be improved.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] 1. In this utility model, the first electric push rod and the clamping plate are linked to the rope, and the traction block drives the slider to slide along the first guide rod. With the elastic potential energy of the first compression spring and the second compression spring, the medium fiberboard is automatically slightly lifted after the compaction operation. This design does not require manual assistance for demolding, avoids the structural limitations of the fixed clamp, makes the operation of picking up and putting down finished products more convenient, effectively reduces labor intensity, and significantly improves production efficiency.

[0016] 2. In this utility model, the components such as the fixed plate, lead screw, movable plate, second electric push rod, frame, pressure roller and servo motor in the auxiliary mechanism can automatically complete the compaction operation of MDF, improving the automation level of production. The sliding connection between the first guide rod and the slider and the fixed connection at both ends of the first compression spring ensure that the first compression spring can work normally, and with the cooperation of the second compression spring, it provides reliable elastic force for lifting the MDF. Attached Figure Description

[0017] Figure 1 This utility model provides a three-dimensional view of the main structure of a fiberboard veneer compaction tool in furniture processing;

[0018] Figure 2 This utility model provides an enlarged perspective view of the support plate connection structure in a MDF veneer compaction tool for furniture processing;

[0019] Figure 3 This utility model provides an enlarged perspective view of the top rod connection structure in a MDF veneer compaction tool for furniture processing;

[0020] Figure 4 This utility model provides an enlarged perspective view of the inclined block connection structure in a MDF veneer compaction tool for furniture processing;

[0021] Figure 5 This utility model presents an enlarged perspective view of the structure of the fixed plate connected in a compaction tool for MDF veneer in furniture processing.

[0022] Legend: 1. Overall Mechanism; 101. Support Plate; 102. First Electric Push Rod; 103. Clamping Plate; 104. Connecting Rope; 105. Anti-slip Support Foot; 106. Baffle; 107. Housing; 108. Second Compression Spring; 109. Top Rod; 110. Anti-slip Pad; 111. PLC Controller; 112. First Guide Rod; 113. Spring; 114. Roller; 115. Inclined Block; 116. Slider; 117. First Compression Spring; 2. Auxiliary Mechanism; 201. Fixed Plate; 202. Lead Screw; 203. Second Guide Rod; 204. Second Electric Push Rod; 205. Frame; 206. Pressure Roller; 207. Servo Motor; 208. Movable Plate. Detailed Implementation

[0023] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0025] Please see Figures 1-5 This utility model provides a technical solution: a tool for compacting MDF veneer in furniture processing, comprising an integral mechanism 1, with an auxiliary mechanism 2 fixedly connected to the top of the integral mechanism 1; the integral mechanism 1 includes a support plate 101, with a housing 107 fixedly connected to the top of the support plate 101, sliders 116 slidably connected to the inner wall of the support plate 101, inclined blocks 115 fixedly connected to the top of each slider 116, first guide rods 112 fixedly connected to the inner wall of the support plate 101, first compression springs 117 sleeved on the outer wall of each first guide rod 112, a set of first electric push rods 102 fixedly installed on the top of the housing 107, a set of clamping plates 103 fixedly connected to the shaft end of the first electric push rods 102, and connecting ropes 104 fixedly connected to the outer wall of each clamping plate 103. Through the above components, the processed MDF can be slightly lifted, making it convenient for the user to pick it up.

[0026] like Figure 2 As shown, a PLC controller 111 is fixedly installed on one side of the top of the support plate 101, and anti-slip feet 105 are fixedly connected to the bottom of the support plate 101. The PLC controller 111 is electrically connected to the components to control the opening and closing of the components.

[0027] like Figure 4 As shown, the outer wall of the first guide rod 112 is slidably connected to the inner wall of the slider 116, one end of the first compression spring 117 is fixedly connected to the outer wall of the slider 116, and the other end of the first compression spring 117 is fixedly connected to the inner wall of the support plate 101, so that the two ends of the first compression spring 117 are connected to ensure that it can be used normally in the future.

[0028] like Figure 3 and Figure 4 As shown, the outer wall of the connecting rope 104 is fitted with a second compression spring 108. One end of the connecting rope 104 is fixedly connected to the outer wall of the inclined block 115, one end of the second compression spring 108 is fixedly connected to the inner wall of the housing 107, and the other end of the second compression spring 108 is fixedly connected to the outer wall of the inclined block 115. Through the second compression spring 108, the inclined block 115 can move forcefully towards the roller 114 by utilizing its elasticity.

[0029] like Figure 2 and Figure 3As shown, a push rod 109 is provided through the inner wall of the housing 107. A roller 114 is fixedly installed at the bottom of the push rod 109. A spring 113 is sleeved on the outer wall of the push rod 109. A baffle 106 is hinged to the front of the housing 107. A set of anti-slip pads 110 is fixedly connected to the outer wall of the clamping plate 103. The push rod 109 can be reset by the spring 113.

[0030] like Figure 5 As shown, the auxiliary mechanism 2 includes a fixed plate 201, a lead screw 202 is movably inserted into the inner wall of the fixed plate 201, a movable plate 208 is threaded through the outer wall of the lead screw 202, a set of second electric push rods 204 is fixedly installed at the bottom of the movable plate 208, a frame 205 is fixedly connected to the second electric push rods 204, and a pressure roller 206 is movably inserted into the inner wall of the frame 205. Through the fixed plate 201, lead screw 202, movable plate 208, second electric push rods 204, frame 205, pressure roller 206 and servo motor 207, the compaction of MDF can be automatically completed.

[0031] like Figure 5 As shown, a set of second guide rods 203 are fixedly connected to the outer wall of the fixed plate 201. A servo motor 207 is fixedly installed on the outer wall of one of the fixed plates 201. The output end of the servo motor 207 is fixedly connected to one end of the lead screw 202. The outer wall of the second guide rod 203 is slidably connected to the inner wall of the movable plate 208. By setting the second guide rod 203, the stability of the movable plate 208 when moving back and forth can be improved.

[0032] The usage and working principle of this device are as follows: In use, first place the MDF and wood veneer on the housing 107. Initially, the push rod 109 is supported by the spring 113, and the roller 114 is higher than the top of the support plate 101. When the MDF is placed, press down on the push rod 109, causing the roller 114 to move downwards until its outer wall contacts the top of the support plate 101. Then, the first electric push rod 102 is activated via the PLC controller 111, and its shaft end drives the clamping plate 103 to move to both sides of the MDF. The connecting rope 104 on the outer wall of 103 is pulled, causing the traction block 115 to move towards the inner wall of the housing 107. The slider 116 at the bottom of the traction block 115 slides along the first guide rod 112, compressing the first compression spring 117 (one end fixed to the slider 116, the other end connected to the inner wall of the support plate 101). At the same time, the second compression spring 108 on the outer wall of the connecting rope 104 is also compressed (one end fixed to the inner wall of the housing 107, the other end fixed to the outer wall of the traction block 115). Both store elastic potential energy. When the clamping plate 103 moves... When the workpiece is moved to the appropriate position, the anti-slip pad 110 on the outer wall is in close contact with the MDF, fixing the workpiece through friction. After the MDF is fixed by the clamping plate 103, the servo motor 207 of the auxiliary mechanism 2 starts, driving the lead screw 202 to rotate. The threaded movable plate 208 slides stably along the second guide rod 203. The second electric push rod 204 at the bottom of the movable plate 208 pushes the frame 205 down, so that the pressure roller 206 rolls and compacts the MDF and wood veneer, realizing automated operation. After compaction is completed, the first electric push rod 1 02. Retract the shaft end, causing the clamping plate 103 to move horizontally. At this time, the first compression spring 117 and the second compression spring 108 release elastic potential energy, pushing the inclined block 115 to move inward. The top of the inclined block 115 abuts against the outer wall of the roller 114. The roller 114 rotates under force and moves upward, causing the top rod 109 to move upward, slightly lifting the MDF board for easy removal. Throughout the process, the anti-slip support 105 ensures the stability of the equipment. The PLC controller 111 coordinates the timing of each component, significantly improving production efficiency and reducing labor intensity.

[0033] The PLC controller 111, the first electric actuator 102, the servo motor 207, and the second electric actuator 204 used in this application are all common equipment on the market and are well known to those skilled in the art. In this application, the above equipment is used in a conventional manner without any improvement to its structure and function. As for their settings, installation, and electrical connection methods, those skilled in the art can debug and operate them according to the corresponding product instruction manuals, so they will not be described in detail here.

[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. A tool for compacting MDF veneer in furniture processing, characterized in that, It includes an overall mechanism (1), and an auxiliary mechanism (2) is fixedly connected to the top of the overall mechanism (1); The overall mechanism (1) includes a support plate (101), a housing (107) is fixedly connected to the top of the support plate (101), sliders (116) are slidably connected to the inner wall of the support plate (101), inclined blocks (115) are fixedly connected to the top of the sliders (116), a first guide rod (112) is fixedly connected to the inner wall of the support plate (101), a first compression spring (117) is sleeved on the outer wall of the first guide rod (112), a set of first electric push rods (102) is fixedly installed on the top of the housing (107), a set of clamping plates (103) is fixedly connected to the shaft end of the first electric push rods (102), and a connecting rope (104) is fixedly connected to the outer wall of the clamping plates (103).

2. The MDF veneer compaction tool for furniture processing according to claim 1, characterized in that: A PLC controller (111) is fixedly installed on one side of the top of the support plate (101), and anti-slip feet (105) are fixedly connected to the bottom of the support plate (101).

3. The MDF veneer compaction tool for furniture processing according to claim 1, characterized in that: The outer wall of the first guide rod (112) is slidably connected to the inner wall of the slider (116), one end of the first compression spring (117) is fixedly connected to the outer wall of the slider (116), and the other end of the first compression spring (117) is fixedly connected to the inner wall of the support plate (101).

4. The MDF veneer compaction tool for furniture processing according to claim 1, characterized in that: The outer wall of each connecting rope (104) is fitted with a second compression spring (108). One end of the connecting rope (104) is fixedly connected to the outer wall of the inclined block (115). One end of the second compression spring (108) is fixedly connected to the inner wall of the housing (107). The other end of the second compression spring (108) is fixedly connected to the outer wall of the inclined block (115).

5. A compaction tool for MDF veneer in furniture processing according to claim 1, characterized in that: The inner wall of the housing (107) is provided with a top rod (109) through it. The bottom of the top rod (109) is fixedly installed with a roller (114). The outer wall of the top rod (109) is fitted with a spring (113). The front of the housing (107) is hinged to a baffle (106). The outer wall of the clamping plate (103) is fixedly connected with a set of anti-slip pads (110).

6. The MDF veneer compaction tool for furniture processing according to claim 1, characterized in that: The auxiliary mechanism (2) includes a fixed plate (201), a lead screw (202) is movably inserted into the inner wall of the fixed plate (201), a movable plate (208) is threaded through the outer wall of the lead screw (202), a set of second electric push rods (204) is fixedly installed at the bottom of the movable plate (208), a frame (205) is fixedly connected to the second electric push rods (204), and a pressure roller (206) is movably inserted into the inner wall of the frame (205).

7. A compaction tool for MDF veneer in furniture processing according to claim 6, characterized in that: A set of second guide rods (203) are fixedly connected to the outer wall of the fixed plate (201). A servo motor (207) is fixedly installed on the outer wall of one of the fixed plates (201). The output end of the servo motor (207) is fixedly connected to one end of the lead screw (202). The outer wall of the second guide rod (203) is slidably connected to the inner wall of the movable plate (208).