A pouring device for air brick production

By introducing height adjustment and vibration structures into the casting device for permeable brick production, the problem of unsatisfactory mixing effect of traditional devices has been solved, improving the mixing effect and casting efficiency.

CN224476362UActive Publication Date: 2026-07-10ANLI REFRACTORY MATERIAL ANSHAN CITY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ANLI REFRACTORY MATERIAL ANSHAN CITY
Filing Date
2025-08-04
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Traditional permeable brick production pouring devices lack height adjustment mechanisms, resulting in unsatisfactory mixing effects and impacting the user experience.

Method used

A casting device comprising a supporting base plate, a material storage mechanism, and a casting mold was designed. The device achieves height adjustment and vertical movement of the mixing component through the cooperation of multiple structures, improves the casting effect by combining a vibration motor, and achieves rapid material discharge by pressurization.

Benefits of technology

It achieves improved mixing effect at different heights, thereby increasing casting efficiency and effect. It has a simple structure and is easy to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

This utility model discloses a casting device for producing permeable bricks, belonging to the field of permeable brick production technology. It includes a supporting base plate, with a material storage mechanism above the base plate. The material storage mechanism includes a storage cylinder, inside which a limiting mounting cylinder is installed. Several first limiting plates are fixedly connected to the inner wall of the storage cylinder to fix the limiting mounting cylinder. A second driver is installed inside the limiting mounting cylinder, and several stirring components are installed at the output end of the second driver. A third position adjusting component is installed at the top of the limiting mounting cylinder to adjust the height of the second driver. Through the cooperation of multiple structures, the height of the stirring structure can be adjusted, allowing the stirring structure to stir at different heights, thus improving the stirring effect of the casting device. Furthermore, this utility model can drive the casting mold to vibrate, thereby improving the casting effect of the casting device.
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Description

Technical Field

[0001] This utility model belongs to the field of breathable brick production technology, specifically relating to a casting device for breathable brick production. Background Technology

[0002] Permeable bricks are a new product with a long lifespan and energy saving. They have a reasonable structural design and good thermal stability, erosion resistance, corrosion resistance and impermeability. They are characterized by high blow-through rate, safe and reliable operation and long service life. Corresponding casting devices are used in the production of permeable bricks.

[0003] Traditional casting devices include a handle, storage tank, wing seat, discharge pipe, electric control valve, mating seat, mating groove, handle, spring, limit rod, mounting hole, stirring assembly, placement groove, base, mold body, drive motor, stirring shaft, stirring blades and motor shaft, etc. The advantage of this casting device is that it is easy to fix the storage tank above the mold body for casting.

[0004] However, traditional casting devices lack a height adjustment structure, which means that the mixing blades can only perform simple mixing of materials at a fixed height. This results in an unsatisfactory mixing effect, affecting the user's experience with the casting device, and urgently needs improvement. Utility Model Content

[0005] The purpose of this invention is to provide a casting device for the production of permeable bricks, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a casting device for producing permeable bricks, comprising a supporting base plate, a material storage mechanism above the supporting base plate, the material storage mechanism comprising a material storage cylinder, a limiting installation cylinder inside the material storage cylinder, a plurality of first limiting plates fixedly connected to the inner wall of the material storage cylinder for fixing the limiting installation cylinder, a second driver inside the limiting installation cylinder, a plurality of stirring components at the output end of the second driver, a third position adjusting component at the top of the limiting installation cylinder for adjusting the height of the second driver, first drivers for driving the material storage cylinder to rotate on both sides of the material storage cylinder, and supporting side plates for supporting and fixing the first drivers at both ends of the upper surface of the supporting base plate.

[0007] As a further embodiment of this utility model: the top of the limiting installation cylinder is slidably connected to an adjustable sealing plate, the adjustable sealing plate is slidably connected to the storage cylinder, and the first limiting plate is provided with a number of fourth position adjustment components for supporting and adjusting the height of the adjustable sealing plate.

[0008] As a further embodiment of this utility model: the adjustable sealing plate is provided with a plurality of vent holes, and the adjustable sealing plate is provided with a plurality of adjustable sealing cylinders for sealing the vent holes. The adjustable sealing cylinders are slidably connected to the adjustable sealing plate, and a plurality of second position adjusting members for adjusting the height of the adjustable sealing cylinders are fixedly connected to the adjustable sealing plate.

[0009] As a further embodiment of this utility model: a limiting support tube corresponding to the first driver is fixedly connected to the side of the storage cylinder, an adjustable support plate is provided on one side of the support side plate to cooperate with the limiting support tube to support the storage cylinder, and a number of first position adjustment components are provided on the top of the support side plate to adjust the position of the adjustable support plate.

[0010] As a further embodiment of this utility model: a limiting support plate is provided below the material storage mechanism, a casting mold is detachably connected to the upper surface of the limiting support plate, and a number of elastic support members corresponding to the supporting base plate are provided on the lower surface of the limiting support plate. The top of the elastic support member is fixedly connected to the limiting support plate, and the bottom of the elastic support member is fixedly connected to the supporting base plate.

[0011] As a further embodiment of this utility model: several vibration motors are provided below the casting mold to cooperate with the elastic support to vibrate the limiting support plate. The several vibration motors are spaced apart on the lower surface of the limiting support plate, and the vibration motors are fixedly connected to the limiting support plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model has a simple structure and is easy to use. During use, the height of the stirring structure can be adjusted by the cooperation of multiple structures, so that the stirring structure can stir at different heights, making the stirring effect of the casting device better. Secondly, this utility model can drive the casting mold to vibrate, thereby improving the casting effect of the casting device. In addition, this utility model can achieve rapid material discharge by pressurization, improving the casting efficiency of the casting device. It is worth promoting and using. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0014] Figure 2 This is a schematic diagram of the material storage mechanism in an embodiment of the present utility model;

[0015] Figure 3 This is a schematic diagram of the adjustable sealing plate in an embodiment of the present invention;

[0016] In the diagram: 1-Support base plate, 2-Support side plate, 3-Storage mechanism, 4-Adjustable lifting plate, 5-First position adjustment component, 6-Limit support plate, 7-Elastic support component, 8-Vibration motor, 9-Pouring mold, 30-First limit plate, 31-Limit lifting tube, 32-First driver, 33-Adjustable sealing plate, 34-Adjustable sealing cylinder, 35-Second position adjustment component, 36-Third position adjustment component, 37-Second driver, 38-Fourth position adjustment component, 391-Limit mounting cylinder, 392-Agitator, 393-Storage cylinder, 394-Ventilation hole. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example 1: Please refer to Figures 1-3 This utility model provides a technical solution: a casting device for producing permeable bricks, including a supporting base plate 1, a material storage mechanism 3 above the supporting base plate 1, the material storage mechanism 3 including a material storage cylinder 393 (the use of the material storage cylinder 393 is prior art), a solenoid valve at the bottom of the material storage cylinder 393 (the use of the solenoid valve is prior art), a limiting installation cylinder 391 inside the material storage cylinder 393, and several first limiting plates 30 fixedly connected to the inner wall of the material storage cylinder 393 for fixing the limiting installation cylinder 391, and a second driver 37 inside the limiting installation cylinder 391. 7 is an electric motor. The output end of the second driver 37 is provided with several stirring components 392. The top of the limiting mounting cylinder 391 is provided with a third position adjusting component 36 for adjusting the height of the second driver 37. The top of the third position adjusting component 36 is fixedly connected to the limiting mounting cylinder 391. The third position adjusting component 36 is an electric telescopic rod. The two sides of the storage cylinder 393 are provided with a first driver 32 for driving the storage cylinder 393 to rotate. The first driver 32 is an electric motor. The upper surface of the supporting base plate 1 is fixedly connected to both ends with supporting side plates 2 for supporting and fixing the first driver 32.

[0019] Please see Figure 2 and Figure 3To enrich the functions of the storage mechanism 3, in this embodiment, preferably, the top of the limiting installation cylinder 391 is slidably connected to an adjustable sealing plate 33, which is slidably connected to the storage cylinder 393. The first limiting plate 30 is provided with several fourth position adjusting members 38 for supporting and adjusting the height of the adjustable sealing plate 33. The fourth position adjusting members 38 are electric telescopic rods. The adjustable sealing plate 33 is provided with several vent holes 394. The adjustable sealing plate 33 is provided with several adjustable sealing cylinders 34 for sealing the vent holes 394. The adjustable sealing cylinders 34 are slidably connected to the adjustable sealing plate 33. Several second position adjusting members 35 are fixedly connected to the adjustable sealing plate 33 for adjusting the height of the adjustable sealing cylinders 34. The second position adjusting members 35 are electric telescopic rods.

[0020] Please see Figure 2 and Figure 3 In order to enrich the function of the storage mechanism 3, in this embodiment, preferably, the side of the storage cylinder 393 is fixedly connected with a limiting support tube 31 corresponding to the first driver 32, and one side of the support side plate 2 is provided with an adjustable support plate 4 for cooperating with the limiting support tube 31 to support the storage cylinder 393. The top of the support side plate 2 is provided with a plurality of first position adjustment members 5 for adjusting the position of the adjustable support plate 4. The first position adjustment members 5 are electric telescopic rods and are fixedly connected to the support side plate 2.

[0021] Please see Figure 1 To enrich the functions of the storage mechanism 3, in this embodiment, preferably, a limiting support plate 6 is provided below the storage mechanism 3. A casting mold 9 is detachably connected to the upper surface of the limiting support plate 6. A plurality of elastic support members 7 corresponding to the supporting base plate 1 are provided on the lower surface of the limiting support plate 6. The elastic support members 7 are springs. The top of the elastic support members 7 is fixedly connected to the limiting support plate 6, and the bottom of the elastic support members 7 is fixedly connected to the supporting base plate 1. A plurality of vibration motors 8 are provided below the casting mold 9 to cooperate with the elastic support members 7 to vibrate the limiting support plate 6. The plurality of vibration motors 8 are spaced apart on the lower surface of the limiting support plate 6, and the vibration motors 8 are fixedly connected to the limiting support plate 6.

[0022] Example 2: Please refer to Figures 1-3This utility model provides a technical solution: a casting device for producing permeable bricks, including a supporting base plate 1, a material storage mechanism 3 above the supporting base plate 1, the material storage mechanism 3 including a material storage cylinder 393 (the use of the material storage cylinder 393 is prior art), a solenoid valve is provided at the bottom of the material storage cylinder 393 (the use of the solenoid valve is prior art), a limiting installation cylinder 391 is provided inside the material storage cylinder 393, and several first limiting plates 30 are fixedly connected to the inner wall of the material storage cylinder 393 to fix the limiting installation cylinder 391. The limiting installation cylinder 391 is provided with... The second driver 37 is a pneumatic motor. The output end of the second driver 37 is provided with several stirring elements 392. The top of the limiting mounting cylinder 391 is provided with a third position adjusting element 36 for adjusting the height of the second driver 37. The third position adjusting element 36 is a cylinder. The two sides of the storage cylinder 393 are provided with a first driver 32 for driving the storage cylinder 393 to swing. The first driver 32 is a pneumatic motor. The upper surface of the support base plate 1 is provided with support side plates 2 for supporting and fixing the first driver 32.

[0023] Please see Figure 2 and Figure 3 To enrich the functions of the storage mechanism 3, in this embodiment, preferably, the top of the limiting installation cylinder 391 is slidably connected to an adjustable sealing plate 33, which is slidably connected to the storage cylinder 393. The first limiting plate 30 is provided with several fourth position adjusting members 38 for supporting and adjusting the height of the adjustable sealing plate 33. The fourth position adjusting members 38 are cylinders. The adjustable sealing plate 33 is provided with several vent holes 394. The adjustable sealing plate 33 is provided with several adjustable sealing cylinders 34 for sealing the vent holes 394. The adjustable sealing cylinders 34 are slidably connected to the adjustable sealing plate 33. The adjustable sealing plate 33 is fixedly connected with several second position adjusting members 35 for adjusting the height of the adjustable sealing cylinders 34. The second position adjusting members 35 are cylinders.

[0024] Please see Figure 2 and Figure 3 In order to enrich the function of the storage mechanism 3, in this embodiment, preferably, the side of the storage cylinder 393 is fixedly connected with a limiting support tube 31 corresponding to the first driver 32, and one side of the support side plate 2 is provided with an adjustable support plate 4 for cooperating with the limiting support tube 31 to support the storage cylinder 393. The top of the support side plate 2 is provided with a plurality of first position adjusting members 5 for adjusting the position of the adjustable support plate 4. The first position adjusting members 5 are cylinders and are fixedly connected to the support side plate 2.

[0025] Please see Figure 1To enrich the functions of the storage mechanism 3, in this embodiment, preferably, a limiting support plate 6 is provided below the storage mechanism 3. A casting mold 9 is detachably connected to the upper surface of the limiting support plate 6. A plurality of elastic support members 7 corresponding to the supporting base plate 1 are provided on the lower surface of the limiting support plate 6. The elastic support members 7 are metal springs. The top of the elastic support members 7 is fixedly connected to the limiting support plate 6, and the bottom of the elastic support members 7 is fixedly connected to the supporting base plate 1. A plurality of vibration motors 8 are provided below the casting mold 9 to cooperate with the elastic support members 7 to vibrate the limiting support plate 6. The plurality of vibration motors 8 are spaced apart on the lower surface of the limiting support plate 6, and the vibration motors 8 are fixedly connected to the limiting support plate 6.

[0026] The working principle and usage process of this utility model are as follows: During use, material is injected into the storage cylinder 393. The second driver 37 drives the stirring element 392 to rotate, thus stirring the material. Simultaneously, the third position adjustment element 36 is controlled to continuously extend and retract, causing the stirring element 392 to move vertically, allowing it to stir at different heights and improving the stirring effect of the pouring device. Next, a single-chip microcomputer controller (the use of a single-chip microcomputer controller is existing technology) synchronously controls two first drivers 32 to drive the storage cylinder 393 to swing, further enhancing the stirring effect. During pouring, the solenoid valve is controlled to keep the bottom of the storage cylinder 393 open, allowing the material to be poured into the pouring mold 9. At this time, the power to the vibration motor 8 is turned on, causing the pouring mold 9 to vibrate, thus improving the pouring effect.

[0027] Secondly, during the pouring process, the fourth position adjusting member 38 is controlled to contract so that the adjustable sealing plate 33 moves downward. When the adjustable sealing plate 33 enters the interior of the storage cylinder 393, the pressure inside the storage cylinder 393 increases as the adjustable sealing plate 33 moves further downward, thereby increasing the discharge speed of the material. When it is necessary to control the adjustable sealing plate 33 to move upward and reset, the second position adjusting member 35 is first controlled to extend so that the adjustable sealing cylinder 34 moves upward and releases the seal on the vent hole 394, thereby causing the sealing state of the adjustable sealing plate 33 to fail. Then, the fourth position adjusting member 38 is controlled to extend so that the adjustable sealing plate 33 moves upward and resets.

[0028] Thus, by cooperating with each other, the height of the stirring structure can be adjusted, allowing the stirring structure to stir at different heights, thereby improving the stirring effect of the casting device on the material. Secondly, this utility model can drive the casting mold 9 to vibrate through the cooperation of multiple structures, thereby improving the casting effect of the casting device. In addition, this utility model can achieve rapid material discharge through pressurization, improving the casting efficiency of the casting device. Moreover, this utility model has a simple structure, is easy to use, and is worth promoting and using.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0030] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A casting device for producing permeable bricks, comprising a supporting base plate, characterized in that: A material storage mechanism is provided above the supporting base plate. The material storage mechanism includes a material storage cylinder. A limiting installation cylinder is provided inside the material storage cylinder. Several first limiting plates are fixedly connected to the inner wall of the material storage cylinder to fix the limiting installation cylinder. A second driver is provided inside the limiting installation cylinder. Several stirring components are provided at the output end of the second driver. A third position adjusting component is provided at the top of the limiting installation cylinder to adjust the height of the second driver. First drivers for driving the material storage cylinder to rotate are provided on both sides of the material storage cylinder. Support side plates for supporting and fixing the first drivers are provided at both ends of the upper surface of the supporting base plate.

2. The casting device for producing permeable bricks according to claim 1, characterized in that: The top of the limiting installation cylinder is slidably connected to an adjustable sealing plate, which is slidably connected to the storage cylinder. The first limiting plate is provided with several fourth position adjustment components for supporting and adjusting the height of the adjustable sealing plate.

3. The casting device for producing permeable bricks according to claim 2, characterized in that: The adjustable sealing plate has several vent holes, and the adjustable sealing plate is provided with several adjustable sealing cylinders for sealing the vent holes. The adjustable sealing cylinders are slidably connected to the adjustable sealing plate, and several second position adjusting components for adjusting the height of the adjustable sealing cylinders are fixedly connected to the adjustable sealing plate.

4. The casting device for producing permeable bricks according to claim 3, characterized in that: The storage cylinder is fixedly connected to a limiting support tube corresponding to the first driver on its side. An adjustable support plate is provided on one side of the support side plate to cooperate with the limiting support tube to support the storage cylinder. Several first position adjustment components are provided on the top of the support side plate to adjust the position of the adjustable support plate.

5. The casting apparatus for producing permeable bricks according to any one of claims 1-4, characterized in that: The storage mechanism is provided with a limiting support plate below it. A casting mold is detachably connected to the upper surface of the limiting support plate. Several elastic support members corresponding to the supporting base plate are provided on the lower surface of the limiting support plate. The top of the elastic support member is fixedly connected to the limiting support plate, and the bottom of the elastic support member is fixedly connected to the supporting base plate.

6. The casting device for producing permeable bricks according to claim 5, characterized in that: Several vibration motors are provided below the casting mold to cooperate with the elastic support to vibrate the limiting support plate. The vibration motors are spaced apart on the lower surface of the limiting support plate and are fixedly connected to the limiting support plate.