A stirring device for color master batch processing

By introducing a stirring and lifting mechanism and a feeding mechanism into the color masterbatch processing device, the problem of uneven mixing was solved, multi-angle stirring and precise feeding were achieved, and the mixing effect and production efficiency of the color masterbatch were improved.

CN224476408UActive Publication Date: 2026-07-10QINGDAO GUANDAN NEW MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO GUANDAN NEW MATERIALS CO LTD
Filing Date
2025-06-26
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing masterbatch processing equipment cannot adequately mix masterbatches at different heights inside the tank, resulting in uneven mixing.

Method used

The system employs a stirring lifting mechanism and a feeding mechanism. A drive motor drives a rotating shaft and gear combination to achieve multi-angle stirring of the stirring plate. The height of the stirring plate and the feeding are precisely controlled by a cylinder to ensure uniform stirring and continuous production.

Benefits of technology

This process ensures thorough mixing of color masterbatches, improves product quality, enhances equipment versatility and production process stability, and avoids material waste.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224476408U_ABST
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Abstract

This utility model relates to the field of color masterbatch processing technology and discloses a stirring device for color masterbatch processing, including a support base, a load-bearing plate fixedly connected to the top of the support base, a stirring tank fixedly connected to the top of the load-bearing plate, a control panel fixedly connected to the front of the stirring tank, a stirring lifting mechanism arranged inside the stirring tank, a feeding pipe fixedly connected to the bottom of the stirring tank, and a feeding mechanism arranged at the bottom of the feeding pipe. The stirring lifting mechanism includes a stirring component and a lifting component. The stirring component is arranged inside the stirring tank, and the lifting component is arranged inside the stirring component. The stirring component includes a load-bearing plate. The combination of a drive gear, a double-sided gear, and a rotating gear enables the coordinated work of multiple stirring components to stir the color masterbatch from different angles, improving the uniformity of stirring, ensuring that the color masterbatch is fully mixed with other raw materials, and improving product quality.
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Description

Technical Field

[0001] This utility model relates to the field of color masterbatch processing technology, specifically a stirring device for color masterbatch processing. Background Technology

[0002] The full name of color masterbatch is color masterbatch, also known as color seed. It is a plastic colorant made by dispersing a high proportion of pigments or additives with thermoplastic resin. The selected resin has good wetting and dispersing effects on the colorant and good compatibility with the material being colored. It is a new type of special colorant for polymer materials, also known as pigment preparation. Color masterbatch is mainly used in plastics. Its coloring power is higher than that of pigments themselves. During processing, a small amount of color masterbatch is mixed with uncolored resin to achieve the designed pigment concentration in the colored resin or product.

[0003] The stirring device for the production and processing of color masterbatch disclosed in CN 219768805 U, by starting the motor, drives the rotating shaft to rotate, thereby causing the spiral blades and stirring blades to rotate inside the mixing tank, stirring the color masterbatch inside, making the color masterbatch more uniform, effectively avoiding the color masterbatch from clumping due to concentrated high temperature, and improving the drying speed and drying efficiency.

[0004] The mixing device for the production and processing of color masterbatch can stir the color masterbatch inside the mixing tank through the spiral blades and stirring blades. However, the stirring blades inside the device cannot stir the color masterbatch at different heights inside the tank, so the color masterbatch inside the mixing tank cannot be fully stirred. Therefore, it needs to be improved. Utility Model Content

[0005] The purpose of this invention is to provide a stirring device for color masterbatch processing to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a stirring device for color masterbatch processing, comprising a support base, a load-bearing plate fixedly connected to the top of the support base, a stirring tank fixedly connected to the top of the load-bearing plate, a control panel fixedly connected to the front of the stirring tank, a stirring lifting mechanism provided inside the stirring tank, a feeding pipe fixedly connected to the bottom of the stirring tank, and a feeding mechanism provided at the bottom of the feeding pipe.

[0007] The stirring and lifting mechanism includes a stirring component and a lifting component. The stirring component is disposed inside the stirring tank, and the lifting component is disposed inside the stirring component.

[0008] The stirring assembly includes a load-bearing plate fixedly connected to the left side of the stirring tank. A drive motor is fixedly connected to the top of the load-bearing plate, a rotating shaft is fixedly connected to the top of the drive motor, a drive gear is fixedly connected to the top of the rotating shaft, a double-sided gear meshes with the right side of the drive gear, a rotating gear meshes with the inner side of the double-sided gear, a rotating rod is fixedly connected to the inner side of the rotating gear, a limit plate is fixedly connected to the periphery of the rotating rod, a control button is fixedly connected to the bottom of the limit plate, a sliding disk is slidably connected to the periphery of the rotating rod, a stirring plate is fixedly connected to the outer side of the sliding disk, a fixed disk is fixedly connected to the top of the rotating rod, and a support member is fixedly connected to the bottom periphery of the fixed disk.

[0009] Preferably, the top of the mixing tank is provided with a circular groove corresponding to the movement trajectory of the support member, and the support member is slidably connected inside the circular groove. The circular groove allows the support member to rotate inside the mixing tank. The support member can support the fixed plate, and the fixed plate can support the rotating rod, making the rotating rod more stable during rotation.

[0010] Preferably, the top of the mixing tank is provided with a fixed groove corresponding to the movement trajectory of the double-sided gear, and the double-sided gear is rotatably connected inside the fixed groove. Through the fixed groove, the double-sided gear can rotate at the top of the mixing tank, so that when the double-sided gear rotates, it can drive the rotating rod, the sliding plate and the mixing plate to rotate through the rotating gear.

[0011] Preferably, the lifting assembly includes a first cylinder, the first cylinder is fixedly connected to the top of the mixing tank, the bottom of the first cylinder is fixedly connected to a telescopic shaft, a linkage plate is fixedly connected to the periphery of the telescopic shaft, a fixing ring is fixedly connected to the outside of the linkage plate, and the fixing ring is rotatably connected to the outside of the sliding plate.

[0012] Preferably, there are three linkage plates, which are fixedly connected to the bottom periphery of the telescopic shaft. The telescopic shaft and the linkage plates are moved up and down by the first cylinder, so that the linkage plates can move up and down by the sliding plate and the stirring plate through the fixed ring. The height of the stirring plate can be adjusted so that the stirring plate can stir the masterbatch at different heights inside the mixing tank.

[0013] Preferably, the feeding mechanism includes a fixed plate, which is fixedly connected to the bottom right side of the support plate. A second cylinder is fixedly connected to the right side of the fixed plate, and a feeding disc is fixedly connected to the left side of the second cylinder. The feeding disc is disposed at the bottom of the feeding pipe, and the top of the feeding disc is in contact with the bottom of the feeding pipe. A sliding strip is fixedly connected to the right side of the feeding disc.

[0014] Preferably, there are two slide bars, which are fixedly connected to the front and rear sides of the right side of the feeding tray, and are slidably connected to the inner side of the fixed plate. The slide bars can limit the movement of the feeding tray, making the feeding tray more stable during movement.

[0015] Compared with the prior art, the present invention provides a stirring device for color masterbatch processing, which has the following beneficial effects:

[0016] 1. The mixing device for color masterbatch processing has a mixing component driven by a drive motor to rotate the shaft. The meshing of the drive gear, double-sided gear, and rotating gear causes the rotating rod to drive the mixing plate to rotate and mix. The combination of the drive gear, double-sided gear, and rotating gear enables multiple mixing components to work together to mix the color masterbatch from different angles, improving the uniformity of mixing, ensuring that the color masterbatch is fully mixed with other raw materials, and improving product quality.

[0017] The first cylinder in the lifting assembly controls the extension and retraction of the telescopic shaft, which in turn drives the linkage plate and the fixed ring, causing the sliding plate to move up and down along the rotating rod, thereby adjusting the height of the mixing plate. The adjustable mixing depth design can adapt to the processing needs of different batches and quantities of color masterbatch, improving the versatility of the equipment while ensuring the mixing effect.

[0018] 2. The mixing device for color masterbatch processing has a second cylinder in the feeding mechanism that can push the feeding disc to move left and right. When feeding is required, the second cylinder pushes the feeding disc away from the bottom of the feeding pipe, and the color masterbatch can flow out from the feeding pipe. After feeding is completed, the second cylinder pulls the feeding disc back to its original position and fits against the bottom of the feeding pipe to prevent the color masterbatch from continuing to flow out. This device can accurately control the feeding time and amount, avoid material waste, and ensure the continuity and stability of the production process. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a front view structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the stirring lifting mechanism.

[0022] Figure 3 This is a schematic diagram of the stirring assembly structure;

[0023] Figure 4A schematic diagram of the rotating rod, limit plate, and control button structure;

[0024] Figure 5 This is a schematic diagram of the support component and the fixed plate structure;

[0025] Figure 6 This is a schematic diagram of the lifting assembly structure;

[0026] Figure 7 This is a schematic diagram of the linkage plate and the fixing ring structure;

[0027] Figure 8 This is a schematic diagram of the feeding mechanism.

[0028] In the diagram: 1. Support base; 2. Load-bearing plate; 3. Control panel; 4. Mixing and lifting mechanism; 41. Mixing assembly; 411. Load-bearing plate; 412. Drive motor; 413. Rotating shaft; 414. Drive gear; 415. Rotating gear; 416. Rotating rod; 417. Double-sided gear; 418. Sliding plate; 419. Mixing plate; 4191. Support component; 4192. Fixed plate; 4193. Limiting plate; 4194. Control button; 42. Lifting assembly; 421. First cylinder; 422. Linkage plate; 423. Telescopic shaft; 424. Fixed ring; 5. Mixing tank; 6. Discharge mechanism; 61. Discharge plate; 62. Sliding bar; 63. Fixed plate; 64. Second cylinder; 7. Discharge pipe. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] This utility model provides the following technical solution:

[0032] Example 1

[0033] Please see Figure 1-8This utility model provides a technical solution: a stirring device for color masterbatch processing, including a support base 1, a load-bearing plate 2 fixedly connected to the top of the support base 1, a stirring tank 5 fixedly connected to the top of the load-bearing plate 2, a control panel 3 fixedly connected to the front of the stirring tank 5, a stirring lifting mechanism 4 provided inside the stirring tank 5, a feeding pipe 7 fixedly connected to the bottom of the stirring tank 5, and a feeding mechanism 6 provided at the bottom of the feeding pipe 7.

[0034] The stirring and lifting mechanism 4 includes a stirring component 41 and a lifting component 42. The stirring component 41 is disposed inside the stirring tank 5, and the lifting component 42 is disposed inside the stirring component 41.

[0035] The mixing assembly 41 includes a load-bearing plate 411, which is fixedly connected to the left side of the mixing tank 5. A drive motor 412 is fixedly connected to the top of the load-bearing plate 411. A rotating shaft 413 is fixedly connected to the top of the drive motor 412. A drive gear 414 is fixedly connected to the top of the rotating shaft 413. A double-sided gear 417 meshes with the right side of the drive gear 414. A rotating gear 415 meshes with the inner side of the double-sided gear 417. A rotating rod 416 is fixedly connected to the inner side of the rotating gear 415. A limit plate 4193 is fixedly connected to the outer periphery of the rotating rod 416. A control button 4194 is fixedly connected to the bottom of the limit plate 4193. A sliding plate 418 is slidably connected to the outer periphery of the rotating rod 416. A mixing plate 419 is fixedly connected to the outer side of the sliding plate 418. A fixed plate 4192 is fixedly connected to the top of the rotating rod 416. A support member 4191 is fixedly connected to the bottom periphery of the fixed plate 4192.

[0036] Furthermore, a circular groove corresponding to the movement trajectory of the support member 4191 is provided on the top of the mixing tank 5, and the support member 4191 is slidably connected inside the circular groove. Through the circular groove, the support member 4191 can rotate inside the mixing tank 5. The support member 4191 can support the fixed plate 4192, and the fixed plate 4192 can support the rotating rod 416, making the rotating rod 416 more stable during rotation.

[0037] Furthermore, a fixed groove corresponding to the movement trajectory of the double-sided gear 417 is provided at the top of the mixing tank 5, and the double-sided gear 417 is rotatably connected to the inside of the fixed groove. Through the fixed groove, the double-sided gear 417 can rotate at the top of the mixing tank 5. When the double-sided gear 417 rotates, it can drive the rotating rod 416, the sliding disk 418 and the stirring plate 419 to rotate through the rotating gear 415.

[0038] Example 2

[0039] Please see Figure 1-8Furthermore, based on Embodiment 1, the lifting assembly 42 further includes a first cylinder 421, the first cylinder 421 is fixedly connected to the top of the mixing tank 5, the bottom of the first cylinder 421 is fixedly connected to a telescopic shaft 423, the telescopic shaft 423 is fixedly connected to a linkage plate 422, the linkage plate 422 is fixedly connected to a fixing ring 424 on the outside, and the fixing ring 424 is rotatably connected to the outside of the sliding plate 418.

[0040] Furthermore, there are three linkage plates 422, which are fixedly connected to the bottom periphery of the telescopic shaft 423. The first cylinder 421 drives the telescopic shaft 423 and the linkage plates 422 to move up and down, so that the linkage plates 422 can drive the sliding plate 418 and the stirring plate 419 to move up and down through the fixing ring 424. This allows the height of the stirring plate 419 to be adjusted, so that the stirring plate 419 can stir the masterbatch at different heights inside the mixing tank 5.

[0041] Example 3

[0042] Please see Figure 1-8 Furthermore, based on Embodiment 1, the feeding mechanism 6 further includes a fixed plate 63, which is fixedly connected to the bottom right side of the load-bearing plate 2. A second cylinder 64 is fixedly connected to the right side of the fixed plate 63, and a feeding plate 61 is fixedly connected to the left side of the second cylinder 64. The feeding plate 61 is located at the bottom of the feeding pipe 7, and the top of the feeding plate 61 is in contact with the bottom of the feeding pipe 7. A sliding strip 62 is fixedly connected to the right side of the feeding plate 61.

[0043] Furthermore, there are two slide bars 62. The two slide bars 62 are fixedly connected to the front and rear sides of the right side of the feeding tray 61, and the two slide bars 62 are slidably connected to the inner side of the fixed plate 63. The slide bars 62 can limit the feeding tray 61, making the feeding tray 61 more stable during movement.

[0044] In actual operation, when this device is used, the color masterbatch is poured into the mixing tank 5, the drive motor 412 is turned on, and the drive motor 412 drives the drive gear 414 to rotate through the rotating shaft 413. The drive gear 414 drives the double-sided gear 417 to rotate, and the double-sided gear 417 drives the rotating rod 416 to rotate through the rotating gear 415. The rotating rod 416 can drive the stirring plate 419 to rotate through the sliding plate 418, so that the stirring plate 419 can stir the color masterbatch inside the mixing tank 5.

[0045] When it is necessary to adjust the height of the stirring plate 419, the first cylinder 421 is opened, so that the first cylinder 421 drives the linkage plate 422 and the fixed ring 424 to move upward through the telescopic shaft 423, so that the fixed ring 424 drives the sliding plate 418 and the stirring plate 419 to move upward, so that the stirring plate 419 and the sliding plate 418 can slide around the rotating rod 416.

[0046] When the sliding disc 418 moves upward and presses against the control button 4194, the control panel 3 transmits a signal to the first cylinder 421, causing the first cylinder 421 to drive the linkage plate 422 and the fixed ring 424 downward through the telescopic shaft 423. This allows the fixed ring 424 to drive the stirring plate 419 downward through the sliding disc 418, thus adjusting the stirring height of the stirring plate 419. This allows the device to stir the masterbatch at different positions inside the mixing tank 5, ensuring the stirring effect while improving the versatility of the equipment.

[0047] When it is necessary to discharge the masterbatch inside the mixing tank 5, the second cylinder 64 is opened, which drives the discharge plate 61 to move to the right, so that the discharge plate 61 can move away from the discharge pipe 7, and the masterbatch inside the mixing tank 5 is discharged through the discharge pipe 7, so that the workers can collect the mixed masterbatch.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A stirring device for processing color masterbatch, comprising a support base (1), characterized in that: The support base (1) is fixedly connected to the top of the load-bearing plate (2), the load-bearing plate (2) is fixedly connected to the top of the mixing tank (5), the front of the mixing tank (5) is fixedly connected to the control panel (3), the mixing tank (5) is provided with a mixing lifting mechanism (4) inside the mixing tank (5), the bottom of the mixing tank (5) is fixedly connected to the discharge pipe (7), and the bottom of the discharge pipe (7) is provided with a discharge mechanism (6). The stirring and lifting mechanism (4) includes a stirring assembly (41) and a lifting assembly (42). The stirring assembly (41) is located inside the stirring tank (5), and the lifting assembly (42) is located inside the stirring assembly (41). The stirring assembly (41) includes a load-bearing plate (411), which is fixedly connected to the left side of the stirring tank (5). A drive motor (412) is fixedly connected to the top of the load-bearing plate (411), and a rotating shaft (413) is fixedly connected to the top of the drive motor (412). A drive gear (414) is fixedly connected to the top of the rotating shaft (413). A double-sided gear (417) meshes with the right side of the drive gear (414), and a rotating gear (415) meshes with the inner side of the double-sided gear (417). 15) A rotating rod (416) is fixedly connected to the inner side. A limiting plate (4193) is fixedly connected to the outer side of the rotating rod (416). A control button (4194) is fixedly connected to the bottom of the limiting plate (4193). A sliding plate (418) is slidably connected to the outer side of the rotating rod (416). A stirring plate (419) is fixedly connected to the outer side of the sliding plate (418). A fixed plate (4192) is fixedly connected to the top of the rotating rod (416). A support member (4191) is fixedly connected to the bottom outer side of the fixed plate (4192).

2. The stirring device for color masterbatch processing according to claim 1, characterized in that: The top of the mixing tank (5) is provided with a circular groove corresponding to the movement trajectory of the support member (4191), and the support member (4191) is slidably connected inside the circular groove.

3. The stirring device for color masterbatch processing according to claim 1, characterized in that: The top of the mixing tank (5) is provided with a fixed groove corresponding to the movement trajectory of the double-sided gear (417), and the double-sided gear (417) is rotatably connected inside the fixed groove.

4. The stirring device for color masterbatch processing according to claim 1, characterized in that: The lifting assembly (42) includes a first cylinder (421), which is fixedly connected to the top of the mixing tank (5). A telescopic shaft (423) is fixedly connected to the bottom of the first cylinder (421). A linkage plate (422) is fixedly connected to the periphery of the telescopic shaft (423). A fixing ring (424) is fixedly connected to the outside of the linkage plate (422). The fixing ring (424) is rotatably connected to the outside of the sliding plate (418).

5. The stirring device for color masterbatch processing according to claim 4, characterized in that: There are three linkage plates (422), and the three linkage plates (422) are respectively fixedly connected to the bottom of the outer periphery of the telescopic shaft (423).

6. The stirring device for color masterbatch processing according to claim 1, characterized in that: The feeding mechanism (6) includes a fixed plate (63), which is fixedly connected to the bottom right side of the load-bearing plate (2). A second cylinder (64) is fixedly connected to the right side of the fixed plate (63), and a feeding plate (61) is fixedly connected to the left side of the second cylinder (64). The feeding plate (61) is located at the bottom of the feeding pipe (7), and the top of the feeding plate (61) is in contact with the bottom of the feeding pipe (7). A slide bar (62) is fixedly connected to the right side of the feeding plate (61).

7. The stirring device for color masterbatch processing according to claim 6, characterized in that: There are two slide bars (62), which are fixedly connected to the front and rear sides of the right side of the feed tray (61) respectively, and the two slide bars (62) are slidably connected to the inner side of the fixing plate (63) respectively.