Bottle cap water port shearing machine

Abstract

This utility model discloses a bottle cap sprue shearing machine, relating to the field of bottle cap processing technology. During the bottle cap separation process, molten debris and residual flash may be generated, and impurities may adhere to the bottle cap surface, thus affecting the quality of the finished bottle caps. This utility model includes a worktable and a separation mechanism. The separation mechanism is located at the top of the worktable and includes discharge troughs at both ends of the top of the worktable. A collection box is located at the bottom of the worktable, and inlets are located at both ends of the top of the collection box. This utility model, by setting up a worktable, separation mechanism, collection box, and screen, allows the separated bottle caps to fall into the collection box through the discharge troughs and inlets. Upon impact with the screen, the elastic deformation of the spring is converted into high-frequency vibration of the screen, which can quickly remove impurities adhering to the bottle cap surface. These impurities then fall through the screen holes into the bottom of the collection box, facilitating the removal of impurities from the bottle caps and improving the quality of the finished bottle caps.

Description

Technical Field

[0001] This utility model relates to the field of bottle cap processing technology, specifically a bottle cap sprue shearing machine. Background Technology

[0002] After bottle caps are injection molded, a convex edge is usually formed at the sprue position. This edge is typically cut manually using tools such as pliers based on experience. However, workers can only cut one bottle cap at a time, which is inefficient. Furthermore, cutting the convex edge of the sprue by relying on experience can easily result in uneven cuts and inconsistent cutting results. Therefore, a bottle cap sprue cutting machine is needed to process the bottle caps.

[0003] Regarding the aforementioned technologies, the applicant proposes a bottle cap machine in which the workpiece is first precisely placed on top of the placement platform to ensure the sprue position is aligned with the ultrasonic cutting head. After the ultrasonic sprue separation unit is activated, the cutting head generates high-frequency micro-amplitude vibrations. This vibration rapidly reduces the molten viscosity of the sprue material through localized frictional heat generation and molecular chain resonance, causing the bottle cap to break off from the workpiece. During the bottle cap separation process, molten debris and residual flash may be generated, and impurities may adhere to the bottle cap surface, thus affecting the quality of the bottle caps produced. Utility Model Content

[0004] The purpose of this invention is to provide a bottle cap sprue shearing machine to solve the problem mentioned in the background art that molten debris and residual flash may be generated during the bottle cap separation process, and impurities will adhere to the bottle cap surface, thereby affecting the quality of the bottle cap product.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a bottle cap nozzle shearing machine, comprising a worktable and a separation mechanism. The separation mechanism is located at the top of the worktable and includes discharge troughs at both ends of the top of the worktable. A collection box is located at the bottom of the worktable. Both ends of the top of the collection box have inlets that are connected to the discharge troughs. A partition is located at the bottom of the inside of the collection box. A fixed seat is located at one end of the inside of the collection box. Springs are evenly arranged at the bottom of the inside of the fixed seat. A support block is located at the top of the springs. A screen is located at the top of the support block.

[0006] By adopting the above technical solution, the separated bottle caps fall into the collection box through the discharge chute and the inlet. They first come into contact with the screen inside the box. When the bottle caps impact the screen surface, the elastic deformation of the spring is converted into high-frequency vibration of the screen, which can quickly remove the impurities attached to the surface of the bottle caps and fall into the bottom of the collection box through the screen holes. This makes it easy to remove impurities from the bottle caps and improves the output quality of the bottle caps.

[0007] Preferably, the bottom of the workbench is provided with support legs around its perimeter, and the support legs and the workbench form a welded integrated structure.

[0008] By adopting the above technical solutions, the stability of the workbench during operation can be improved.

[0009] Preferably, a placement platform is provided in the middle part of the top of the workbench, and the discharge trough is provided at both ends of the placement platform.

[0010] By adopting the above technical solution, the separated bottle caps can be discharged into the collection box through the discharge chute.

[0011] Preferably, the top of the workbench is provided with an ultrasonic water outlet separation body, and the output end of the ultrasonic water outlet separation body is located directly above the placement table.

[0012] By adopting the above technical solution and utilizing the operation of the ultrasonic sprue separator, the bottle caps on the top of the placement platform can be processed.

[0013] Preferably, one end of the collection box is hinged with a door, and a handle is provided on the outside of the door.

[0014] By adopting the above technical solution, the bottle caps inside the collection box can be easily removed by opening the box door.

[0015] Preferably, the partition has a discharge port inside, and the screen is movably disposed inside the discharge port.

[0016] By adopting the above technical solution, the bottle cap can be easily slid along the screen into the collection chamber inside the collection box.

[0017] Preferably, four sets of fixed seats are provided, and the fixed seats are symmetrically distributed about the internal center point of the worktable.

[0018] By adopting the above technical solution, the screen mesh can be easily supported, thus improving the stability of the screen mesh during operation.

[0019] Preferably, the support block is configured as an inverted T-shape.

[0020] By adopting the above technical solution, the support block can be easily limited, thus minimizing the risk of the support block falling out of the fixed base.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] Equipped with a worktable, separation mechanism, collection box, and screen, the separated bottle caps fall into the collection box through the discharge chute and inlet. They first come into contact with the screen inside the box. When the bottle caps impact the screen surface, the elastic deformation of the spring is converted into high-frequency vibration of the screen, which can quickly remove impurities attached to the surface of the bottle caps. The impurities fall through the screen holes into the bottom of the collection box, which can facilitate the removal of impurities from the bottle caps and improve the output quality of the bottle caps. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0024] Figure 2 This is a three-dimensional structural diagram of the collection box in this practical application;

[0025] Figure 3 This is a schematic diagram of the internal structure of the collection box of this utility model;

[0026] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.

[0027] In the diagram: 1. Ultrasonic water inlet separator main body; 2. Workbench; 3. Support leg; 4. Separation mechanism; 401. Collection box; 402. Discharge chute; 403. Placement platform; 404. Handle; 405. Box door; 406. Feed inlet; 407. Partition; 408. Fixing base; 409. Screen; 410. Support block; 411. Spring. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1

[0030] Please see Figures 1 to 4 This embodiment provides a technical solution: a bottle cap cutter, including a workbench 2 and a separation mechanism 4. The separation mechanism 4 is located at the top of the workbench 2 and includes discharge troughs 402 at both ends of the top of the workbench 2. A collection box 401 is fixedly connected to the bottom of the workbench 2. The collection box 401 can conveniently store bottle caps. Both ends of the top of the collection box 401 are provided with inlets 406, which are connected to the inside of the discharge troughs 402. After separation, the bottle caps fall into the collection box 401 through the discharge troughs 402 and the inlets 406.

[0031] A partition 407 is provided at the bottom of the inside of the collection box 401. A fixed seat 408 is provided at one end of the inside of the collection box 401. The fixed seat 408 can provide load-bearing capacity. Springs 411 are evenly arranged at the bottom of the inside of the fixed seat 408. A support block 410 is provided at the top of the spring 411. The support block 410 is designed as an inverted T-shape, which can facilitate the limiting of the support block 410 and minimize the risk of the support block 410 falling out of the inside of the fixed seat 408.

[0032] The top of the support block 410 is provided with a screen 409, the middle part of the top of the workbench 2 is provided with a placement platform 403, the discharge chute 402 is provided at both ends of the placement platform 403, the partition 407 has a discharge port inside, the screen 409 is movably placed inside the discharge port, and four sets of fixed seats 408 are provided. The fixed seats 408 are symmetrically distributed about the center point of the workbench 2, which can facilitate the support of the screen 409 and improve the stability of the screen 409 during operation.

[0033] The effect achieved by the entire embodiment is as follows: the separated bottle caps fall into the collection box 401 through the discharge chute 402 and the inlet 406, and first come into contact with the screen 409 inside the box. The screen 409 is supported by the spring 411 at the bottom. When the bottle cap impacts the screen 409, the elastic deformation of the spring 411 is converted into high-frequency vibration of the screen 409. This vibration causes the impurities attached to the surface of the bottle cap to fall off quickly and fall into the waste chamber at the bottom of the collection box 401 through the screen holes on the screen 409. The clean bottle caps slide along the screen 409 into the collection chamber inside the collection box 401. This can achieve efficient separation of impurities and bottle caps and improve the quality of the bottle caps.

[0034] Example 2

[0035] Support legs 3 are provided around the bottom of the workbench 2, which can easily support the workbench 2. The support legs 3 and the workbench 2 form a welded integrated structure, which can improve the stability of the workbench 2 during operation. The top of the workbench 2 is equipped with an ultrasonic sprue separator 1. The ultrasonic sprue separator 1 realizes the separation of bottle cap and sprue based on the principle of high frequency vibration and molecular resonance. The generator generates a high frequency electrical signal, which drives the piezoelectric ceramic transducer to convert electrical energy into mechanical vibration. The amplitude is transmitted to the cutting head through the amplitude transformer. When the cutting head contacts the bottle cap sprue part, the high frequency micro-vibration induces internal friction of the material, instantly generating local high temperature, which quickly softens the sprue material. At the same time, the high frequency vibration of the ultrasound excites the resonance of the material molecular chain, weakens the intermolecular bonding force, and realizes the rapid separation of sprue and bottle cap. The separation process is efficient and the cut is flat, effectively avoiding the burrs and deformation problems that may occur in traditional mechanical shearing. The output end of the ultrasonic sprue separator 1 is located directly above the placement platform 403.

[0036] The effect achieved by the entire embodiment 2 is as follows: the workpiece of the bottle cap injection molding is accurately placed on the top of the placement platform 403, ensuring that the sprue position is aligned with the cutting head of the ultrasonic sprue separation body 1. After the ultrasonic sprue separation body 1 is started, the cutting head generates high-frequency micro-amplitude vibration. This vibration generates heat through local friction and molecular chain resonance, which rapidly reduces the melting viscosity of the sprue material, causing the bottle cap to break off from the workpiece.

[0037] Example 3

[0038] One end of the collection box 401 is hinged to a door 405, and a handle 404 is provided on the outside of the door 405.

[0039] The effect achieved by the entire embodiment 3 is that the bottle caps inside the collection box 401 can be easily removed by opening the box door 405.

[0040] Working principle: The bottle cap injection molding workpiece is accurately placed on the top of the placement platform 403, ensuring that the sprue position is aligned with the cutting head of the ultrasonic sprue separation body 1. After the ultrasonic sprue separation body 1 is started, the cutting head generates high-frequency micro-amplitude vibration. This vibration generates heat through local friction and molecular chain resonance, which rapidly reduces the melting viscosity of the sprue material, causing the bottle cap to break off from the workpiece.

[0041] Secondly, the separated bottle caps fall into the collection box 401 through the discharge chute 402 and the inlet 406. They first come into contact with the screen 409 inside the box. The screen 409 is supported by the spring 411 at the bottom. When the bottle cap impacts the screen 409, the elastic deformation of the spring 411 is converted into high-frequency vibration of the screen 409. This vibration causes the impurities attached to the surface of the bottle cap to fall off quickly and fall into the waste chamber at the bottom of the collection box 401 through the screen holes on the screen 409. The clean bottle caps slide along the screen 409 into the collection chamber inside the collection box 401. This can achieve efficient separation of impurities from bottle caps and improve the quality of the bottle caps.

[0042] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bottle cap nozzle shearing machine, characterized in that: include: Workbench; A separation mechanism is provided, which is located at the top of the workbench. The separation mechanism includes discharge troughs at both ends of the top of the workbench and a collection box at the bottom of the workbench. Both ends of the top of the collection box have inlets that are connected to the inside of the discharge troughs. A partition is provided at the bottom of the inside of the collection box, and a fixed seat is provided at one end of the inside of the collection box. Springs are evenly arranged at the bottom of the inside of the fixed seat, and a support block is provided at the top of the spring. A screen is provided at the top of the support block.

2. The bottle cap nozzle shearing machine according to claim 1, characterized in that: The workbench is equipped with support legs around its bottom edge, which form a welded integrated structure with the workbench.

3. The bottle cap nozzle shearing machine according to claim 1, characterized in that: A placement platform is provided in the middle part of the top of the workbench, and the discharge trough is provided at both ends of the placement platform.

4. A bottle cap nozzle shearing machine according to claim 3, characterized in that: The top of the workbench is equipped with an ultrasonic water outlet separation body, and the output end of the ultrasonic water outlet separation body is located directly above the placement platform.

5. A bottle cap nozzle shearing machine according to claim 1, characterized in that: The collection box has a door hinged to one end, and a handle is provided on the outside of the door.

6. A bottle cap nozzle shearing machine according to claim 1, characterized in that: The partition has a discharge port inside, and the screen is movably disposed inside the discharge port.

7. A bottle cap nozzle shearing machine according to claim 1, characterized in that: The fixed base is provided in four sets, and the fixed base is symmetrically distributed about the internal center point of the worktable.

8. A bottle cap nozzle shearing machine according to claim 1, characterized in that: The support block is configured as an inverted T-shape.

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