Electroplating tank for producing electroplated diamond wire

Abstract

The utility model discloses the technical field of diamond wire processing, concretely is a kind of electroplating groove for electroplated diamond wire production, including electroplating groove, the side upper end of electroplating groove is fixed with two fixed supports, two fixed supports are symmetrically distributed about electroplating groove, the both sides of fixed support are fixed with traction rod, the end portion of two traction rods is installed with cleaning roller, connecting rod is installed between two fixed supports, the both ends of connecting rod are rotatably connected with bunching wheel, bunching wheel is dredged to diamond wire, the modular design of wheel frame is reconstructed through the combination of functional unit, while realizing the dredging of diamond wire, integrated multiple pretreatment functions, which avoids the cumbersome process of multiple equipment independent operation in traditional process. This design optimizes process connection through structural integration, reduces equipment investment and space occupation, and relies on modular replacement mechanism to reduce maintenance cost, improves production flexibility, realizes the efficiency and cost optimization of pretreatment link.

Description

Technical Field

[0001] The utility model relates to the technical field of wire saw processing, and specifically relates to an electroplating tank for electroplating wire saw production. Background Art

[0002] The structure of the early electroplating tank was simple. It was usually a container for containing electroplating solution, equipped with a simple electrode device, and a wheel frame was used to guide the wire saw, so as to avoid the deviation of the wire saw during the electroplating process.

[0003] The existing wheel frame used in the electroplating tank has a simple structure, does not use modular design, and has a single function. Therefore, a wheel frame that can be modularly installed is needed, so that the wheel frame can simultaneously achieve multiple functions and complete other pretreatment work on the wire saw during the process of guiding the wire saw. For this reason, the utility model proposes an electroplating tank for electroplating wire saw production to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an electroplating tank for electroplating wire saw production to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: An electroplating tank for electroplating wire saw production. Two fixing brackets are fixed at the upper end of one side of the electroplating tank. The two fixing brackets are symmetrically distributed with respect to the electroplating tank. Traction rods are fixed on both sides of the fixing brackets. Cleaning rollers are installed at the ends of the two traction rods. A connecting rod is installed between the two fixing brackets. Both ends of the connecting rod are rotatably connected with wire guiding wheels, and the wire guiding wheels guide the wire saw.

[0006] Preferably, cleaning rollers are fixed on both sides of the two fixing brackets. The cleaning rollers are in the shape of a "C"-shaped rod. The two ends of each cleaning roller are respectively fixed on the surfaces of the two fixing brackets, and the cleaning roller is connected with the suspension bracket through a bearing.

[0007] Preferably, the wire guiding wheel is an "I"-shaped round tube with a hollow interior. The groove body of the wire guiding wheel slopes downward from both ends to the middle. A water injection hole is opened at one end of the wire guiding wheel. A rolling bearing is installed between the wire guiding wheel and the connecting rod. Fixing rings are provided on both sides of the wire guiding wheel. The fixing rings are sleeved on the rod body of the connecting rod, and a jackscrew is screwed on the surface of the fixing ring. One end of the jackscrew is inserted into the surface of the connecting rod.

[0008] Preferably, protective sleeves are sleeved on both the upper and lower sides of the wire guiding wheel. The protective sleeves are in the shape of semi-circular frames. The two protective sleeves wrap the wire guiding wheel, and both ends of the two protective sleeves extend out connection pieces, and the connection pieces are fixed by screws.

[0009] Preferably, the middle part of the connecting rod is a square rod, and the two sides of the square rod are symmetrical cylindrical rods. One end of the cylindrical rod is integrally formed with a T-shaped block. The end of the fixed bracket is provided with a slot, which is T-shaped. The T-shaped block is inserted into the slot and fixed in the slot by screws. The length, width and height of the T-shaped block are not greater than the diameter of the cylinder.

[0010] Compared with existing technologies, the advantages of this invention are as follows: The modular design of the wheel frame integrates multiple pre-treatment functions while simultaneously guiding diamond wire through the combination and reconstruction of functional units. It organically combines the supporting structure with replaceable modules, allowing for the installation of different functional components such as cleaning modules according to process requirements. Surface treatment is completed synchronously during diamond wire transmission, avoiding the cumbersome process of multiple devices operating independently in traditional processes. This design optimizes process connections through structural integration, reduces equipment investment and space occupation, and lowers maintenance costs through a modular replacement mechanism. This improves production flexibility while optimizing the efficiency and cost of the pre-treatment stage. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a side view of the present invention.

[0013] Figure 3 This is a schematic diagram of the front structure of this utility model;

[0014] Figure 4 This is a schematic diagram of the top sectional view of the wheel frame of this utility model;

[0015] Figure 5 This is a schematic side sectional view of the present invention.

[0016] In the diagram: 1. Electroplating tank; 2. Fixed bracket; 3. Cleaning roller; 4. Suspension bracket; 5. Wire harness wheel; 6. Fixing ring; 7. Top screw; 8. Connecting rod; 9. Diamond wire; 10. Rolling bearing; 11. Protective sleeve. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0018] Please see Figures 1 to 5, the utility model provides a technical solution: an electroplating tank for the production of electroplated diamond wire. Two fixed brackets 2 are fixed at the upper end of one side of the electroplating tank 1. The two fixed brackets 2 are symmetrically distributed with respect to the electroplating tank 1. Traction rods are fixed on both sides of the fixed brackets 2. Cleaning rollers 3 are installed at the ends of the two traction rods. A connecting rod 8 is installed between the two fixed brackets 2. Both ends of the connecting rod are rotatably connected with wire bundling wheels 5. The wire bundling wheels 5 guide the diamond wire 9.

[0019] Cleaning rollers 3 are fixed on both sides of the two fixed brackets 2. The cleaning rollers 3 are in the shape of a "C"-shaped rod. The two ends of the cleaning rollers 3 are respectively fixed on the surfaces of the two fixed brackets 2. And the cleaning rollers 3 are connected to the suspension bracket 4 through bearings. The diamond wire 9 passes under the first cleaning roller 3, then reaches under the second cleaning roller 3 from above the wheel frame, making the diamond wire 9 in a tensioned state, in frictional contact with the cleaning rollers 3. The cleaning rollers 3 can remove the surface debris of the diamond wire 9 and keep the diamond wire dry to a great extent.

[0020] The wire bundling wheel 5 is in the shape of an "I"-shaped round tube with a hollow interior. The groove body of the wire bundling wheel 5 slopes downward from both ends to the middle. A water injection hole is opened at one end of the wire bundling wheel 5. During use, the temperature of the wire bundling wheel 5 is relatively high, and water can be injected into the interior of the wire bundling wheel 5 at one time. After the cooling water injection is completed, move the injection equipment and personnel away from the electroplating tank and then start the equipment. After starting the equipment, the rotation of the wire bundling wheel 5 will take the cooling water in the cavity out. If cooling is needed again, re-inject water again. A rolling bearing 10 is installed between the wire bundling wheel 5 and the connecting rod 8. And fixed rings 6 are provided on both sides of the wire bundling wheel 5. The fixed rings 6 are sleeved on the rod body of the connecting rod 8. And a top screw 7 is screwed on the surface of the fixed ring. One end of the top screw 7 is inserted into the surface of the connecting rod 8.

[0021] Protective sleeves 11 are sleeved on both the upper and lower sides of the wire bundling wheel 5. The protective sleeves 11 are in the shape of semi-circular frames. The two protective sleeves 11 wrap the wire bundling wheel 5. And both ends of the two protective sleeves 11 extend out connection pieces, which are fixed by screws. During use, first put half of the protective sleeve 11 on according to the contour of the wire bundling wheel 5, align the connection piece with the hole to be installed, and use screws to fix the protective sleeve 11 on the wire bundling wheel 5. The other half of the protective sleeve 11 is also installed by the same operation. When replacing, just unscrew the screws on the protective sleeve 11 and gently peel the protective sleeve 11 off the wire bundling wheel. The protective sleeve 11 can protect the wire bundling wheel 5 from wear and corrosion caused by contact with the diamond wire 9, increase its service life, and is convenient to replace after being damaged after long-term use, reducing the working cost.

[0022] The middle section of the connecting rod is a square rod, with symmetrical cylindrical rods on both sides. One end of each cylindrical rod has a T-shaped block integrally formed. The end of the fixing bracket 2 has a slot, which is T-shaped. The T-shaped block is inserted into the slot and fixed in place by screws. The length, width, and height of the T-shaped block are all no greater than the diameter of the cylinder. In use, first, the cable pulley 5 and the fixing ring are fitted onto the connecting rod 8 through both ends. Then, the fixing ring 6 is positioned according to the holes on it. Finally, the set screw 7 is inserted into the corresponding holes on the fixing ring 6 and the connecting rod 8 for a secure connection. Then, insert the cable tie wheel 5 and another fixing ring 6 in the same way to fix them. Align the T-shaped blocks on both sides of the connecting rod 8 with the corresponding T-shaped grooves at the end of the fixing bracket 2 and insert them into the grooves. Then, connect the two with screws through the corresponding screw holes of the fixing bracket 2 and the connecting rod 8. When disassembling, first unscrew the fixing screws, and then use tools or your hands to lift the connecting rod 8 upwards to remove the connecting rod 8 from the fixing bracket 2. The design of the connecting rod 8 allows the wheel frame system to be disassembled, which facilitates the replacement of the cable tie wheel and the design and combination of other modules.

[0023] In actual use, firstly, the cable tie 5 and the retaining ring need to be sequentially fitted onto the connecting rod 8 through both ends. During this process, the retaining ring 6 needs to be precisely positioned according to the preset holes on the connecting rod 8, ensuring that the installation position of the retaining ring 6 corresponds perfectly with the hole. Then, the set screw 7 is inserted into the corresponding hole of the retaining ring 6 and the connecting rod 8 for a fixed connection, ensuring the stability of the retaining ring 6 on the connecting rod 8. After completing the fixation on one side, the other cable tie 5 and its corresponding retaining ring 6 are fitted in the same way as the previous step, so that the two cable tie 5 are symmetrically fixed on both sides of the connecting rod 8 through the retaining ring 6 and the set screw 7. Next, the T-shaped blocks on both sides of the connecting rod 8 are accurately aligned with the corresponding T-slots at both ends of the fixing bracket 2, and the T-shaped blocks are fully inserted into the T-slots by insertion. After ensuring that they are in place, the two are tightly connected using the appropriate screws through the corresponding screw holes on the fixing bracket 2 and the connecting rod 8. When fixing, attention should be paid to the tightening force of the screws to avoid loosening or overtightening, which could cause deformation of the components. During use, first, take half of the protective sleeve 11 according to the outline of the cable tie 5, align the connecting piece with the hole to be installed, and use screws to fix the protective sleeve 11 to the cable tie 5. Install the other half of the protective sleeve 11 in the same way. Then, proceed with the routing of the diamond wire 9. First, pass the diamond wire 9 under the first cleaning roller 3 so that the wire contacts the bottom of the roller. Then, pass the diamond wire 9 upwards around the guide structure above the roller frame, and then from above to the bottom of the second cleaning roller 3. During this process, the tension of the diamond wire 9 needs to be adjusted to keep it in a moderately taut state to ensure that the diamond wire 9 maintains stable frictional contact with the cleaning roller 3, so as to achieve effective cleaning of the wire. Finally, the diamond wire 9 is introduced into the electroplating tank. The wire guide and position are provided by the wire guide wheel 5 inside the electroplating tank, ensuring that the diamond wire 9 remains below the electroplating liquid surface and that the electroplating process proceeds normally. Then, the diamond wire 9 is led out from the wire guide wheel 5 at the other end of the electroplating tank 1 using the same wiring method as the entry end, extending to the other side of the equipment to complete the entire wiring process. If the temperature of the wire guide wheel 5 is high during use, water can be injected into the wire guide wheel 5 all at once. After the cooling water injection is completed, the injection equipment and personnel should be moved away from the electroplating tank before starting the equipment. After starting the equipment, the rotation of the wire guide wheel 5 will carry out the cooling water inside the cavity. If cooling is required again, cooling water should be injected again.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An electroplating tank for producing electroplated diamond wire, comprising an electroplating tank (1), characterized in that: On one side of the upper end of the electroplating tank (1), two fixing brackets (2) are fixed. The two fixing brackets (2) are symmetrically distributed with respect to the electroplating tank (1). Traction rods are fixed on both sides of the fixing bracket (2). Cleaning rollers (3) are installed at the ends of the two traction rods. A connecting rod (8) is installed between the two fixing brackets (2). Wire spools (5) are rotatably connected to both ends of the connecting rod. The wire spools (5) guide the diamond wire (9).

2. The electroplating tank for producing electroplated diamond wire according to claim 1, characterized in that: Cleaning rollers (3) are fixed on both sides of the two fixing brackets (2). The cleaning roller (3) is a "C"-shaped rod. The two ends of the cleaning roller (3) are respectively fixed on the surfaces of the two fixing brackets (2), and the cleaning roller (3) is connected to the suspension bracket (4) through a bearing.

3. The electroplating tank for producing electroplated diamond wire according to claim 1, characterized in that: The wire spool (5) is an "I"-shaped circular tube with a hollow interior. The groove of the wire spool (5) slopes downward from both ends to the middle. A water injection hole is provided at one end of the wire spool (5). A rolling bearing (10) is installed between the wire spool (5) and the connecting rod (8). Fixing rings (6) are provided on both sides of the wire spool (5). The fixing rings (6) are sleeved on the rod body of the connecting rod (8), and a setscrew (7) is screwed on the surface of the fixing ring (6). One end of the setscrew (7) is inserted into the surface of the connecting rod (8).

4. The electroplating tank for producing electroplated diamond wire according to claim 3, characterized in that: Protective sleeves (11) are sleeved on both the upper and lower sides of the wire spool (5). The protective sleeves (11) are semi-circular frames. The two protective sleeves (11) wrap the wire spool (5), and both ends of the two protective sleeves (11) extend out connection pieces, which are fixed by screws.

5. The electroplating tank for producing electroplated diamond wire according to claim 4, characterized in that: The middle part of the connecting rod (8) is a square rod, and the two sides of the square rod are symmetrically cylindrical rods on the left and right. A T-shaped block is integrally formed at one end of the cylindrical rod. A card slot is provided at the end of the fixing bracket (2). The card slot is "T"-shaped. The T-shaped block is inserted into the card slot, and the T-shaped block is fixed in the card slot by screws, and the length, width and height of the T-shaped block are not greater than the diameter of the cylinder.

Images