A loom warp tension balancing device
By using a lifting device and a support spring structure, the problem of slack and wrinkling of warp yarns during the transmission of the loom is solved, achieving stable warp yarn tension, improving interlacing efficiency, and protecting the yarn.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DAFENG HAIYUE TEXTILE CO LTD
- Filing Date
- 2025-07-15
- Publication Date
- 2026-07-10
AI Technical Summary
In existing looms, the warp yarns tend to loosen at the rear end during operation, causing wrinkles when they are transferred to the front end, which affects the efficiency of weaving.
The system employs a lifting device and a support spring structure. Through the cooperation of a fixed sleeve and a buffer spring, it ensures that the warp yarns maintain stable tension during transmission, preventing loosening and frequent shaking. A drive motor is used to adjust the tension of the warp yarns.
It effectively prevents warp yarns from loosening and wrinkling during transmission, improves weaving efficiency, and protects warp yarns from fatigue damage.
Smart Images

Figure CN224478203U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of weaving machine technology, and in particular to a warp tension balancing device for weaving machines. Background Technology
[0002] The loom, also known as a spinning machine, weaving machine, or cotton spinning machine, was originally a human-powered loom. Research on shuttleless loom technology began in the 19th century, and it was gradually introduced to the international market from the 1950s onwards. Since the 1970s, many new types of shuttleless looms have been introduced to the market. Shuttleless looms have achieved significant results in improving fabric quality and increasing loom efficiency, and have been widely adopted in countries around the world, accelerating the process of upgrading weaving equipment.
[0003] Existing looms form fabrics through the interlacing of warp and weft yarns. When the loom starts, the yarn is drawn from the yarn tube and passes through various parts of the loom, such as the yarn feeding, heddle threading, and the movement of the upper and lower shuttles, ultimately forming interlaced fabric. During operation, the tension of the warp yarns is controlled by the back-and-forth movement of support rods installed on both sides of the loom using fasteners. However, in the operation of existing looms, the tension control device at the front end cannot guarantee the tension of the warp yarns at the back end, causing the warp yarns at the back end to slack during operation. This results in wrinkles in the warp yarns transmitted to the front end, affecting the efficiency of the interlacing process.
[0004] To address this issue, we propose a warp tension balancing device for looms. Utility Model Content
[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a warp tension balancing device for a loom.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A lifting device is fixedly installed on both sides of the interior of the weaving machine body. A first fixed disc is installed at both the upper and lower ends of the lifting device. The first fixed disc is sleeved on both ends of a ball screw. A sliding block is installed on the surface of the ball screw. A support block is fixedly installed on the surface of the sliding block. Two sets of grooves are formed on the surface of the support block, and a fixing sleeve is installed inside the groove. A first fixing block is fixedly connected inside the fixing sleeve by mounting nails. A rotating block is installed on one side of the first fixing block. The rotating block is inserted into the end of a support spring. A limit block is installed at the front end of the support spring, and the support spring abuts against the rear end of the support top plate. A second fixing block is fixedly installed at the bottom of the fixing sleeve. A buffer spring is connected to the bottom of the second fixing block through a second fixed disc. The buffer spring abuts against the bottom of the support resistance block.
[0007] Preferably, a cover plate is fixedly installed on the surface of the lifting device, and the surface of the cover plate is provided with a through groove that is compatible with the sliding block.
[0008] Preferably, the surface of the sliding block is provided with a screw hole adapted to the ball screw, and the diameter of the first fixed disk is larger than the diameter of the surface of the sliding block.
[0009] Preferably, the end of the support spring has a hole that matches the rotating block, and is connected by a bearing.
[0010] Preferably, a limit block is inserted into the front end of the support spring, and a support top plate is installed at the top end of the support spring, and the support top plate is semi-circular.
[0011] Preferably, the buffer spring abuts against the end of the support resistance block, and the surface of the support resistance block has holes that are compatible with the support spring.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This device features two sets of fixing sleeves mounted on the surface of a support block, with first fixing blocks installed on both sides inside the fixing sleeves and secured by mounting nails to prevent shaking or loosening during operation. Simultaneously, a rotating block is installed on one side of the first fixing block and inserted into the end of a support spring. A limit block is installed at the front end of the support spring, abutting against the end of the support top plate to prevent the warp yarns at the rear of the loom from loosening during transmission. This effective contact enhances the tension of the warp yarns, prevents slackness, avoids wrinkling of the warp yarns transmitted to the front end, and improves the efficiency of the weaving process.
[0014] 2. The device is equipped with a second fixing block fixedly installed inside the fixing sleeve, and a second fixing disc installed at the bottom of the second fixing block. A buffer spring is installed on the surface of the second fixing disc, and the buffer spring abuts against the support resistance block. The support resistance block is sleeved on the tail end of the support spring, which helps to prevent frequent shaking during the rebound of the support spring, avoids repeated bending of the fine warp yarn, and prevents fatigue damage to the fine warp yarn fibers. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a warp tension balancing device for a loom proposed in this utility model;
[0016] Figure 2 for Figure 1 A cross-sectional view of the lifting device structure in the middle;
[0017] Figure 3 for Figure 1A three-dimensional schematic diagram of the supporting spring structure in the middle;
[0018] Figure 4 for Figure 1 A three-dimensional schematic diagram of the buffer limiting structure in the middle.
[0019] In the diagram: 1. Weaving machine body; 2. Lifting device; 21. First fixed disc; 22. Ball screw; 23. Drive motor; 24. Sliding block; 25. Support block; 3. Fixed sleeve; 31. First fixed block; 32. Mounting pin; 33. Rotating block; 34. Support spring; 35. Limiting block; 36. Support top plate; 4. Second fixed block; 41. Second fixed disc; 42. Buffer spring; 43. Support resistance block. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] Reference Figure 1-4 A warp tension balancing device for a weaving machine includes: a weaving machine body 1, with lifting devices 2 fixedly installed on both sides inside the weaving machine body 1. First fixed discs 21 are installed at the upper and lower ends inside the lifting devices 2. The first fixed discs 21 are sleeved on both ends of a ball screw 22. Sliding blocks 24 are installed on the surface of the ball screw 22. Support blocks 25 are fixedly installed on the surface of the sliding blocks 24. Two sets of grooves are formed on the surface of the support blocks 25, and fixed sleeves 3 are installed inside the grooves. A first fixed block 31 is fixedly connected inside the fixed sleeve 3 via mounting nails 32. A rotating block 33 is installed on one side of the first fixed block 31. The rotating block 33 is inserted into the end of a support spring 34. A limit block 35 is installed at the front end of the support spring 34, and the support spring 34 abuts against the rear end of a support top plate 36. A second fixed block 4 is fixedly installed at the bottom of the fixed sleeve 3. A buffer spring 42 is connected to the bottom of the second fixed block 4 via a second fixed disc 41, and the buffer spring 42 abuts against the bottom of a support resistance block 43.
[0022] Furthermore, refer to Figure 1 and Figure 2 It can be seen that a cover plate is fixedly installed on the surface of the lifting device 2 to prevent impurities from entering the interior and affecting the movement of the sliding block 24. The surface of the cover plate is provided with a through groove that matches the sliding block 24 to avoid jamming during movement. The surface of the sliding block 24 is provided with a screw hole that matches the ball screw 22. The diameter of the first fixed disc 21 is larger than the diameter of the surface of the sliding block 24 to prevent the sliding block 24 from falling off during up and down movement.
[0023] Furthermore, refer to Figure 2and Figure 3 It can be seen that the end of the support spring 34 has a hole that matches the rotating block 33, which facilitates adjustment according to the warp yarn condition and prevents the warp yarn from breaking due to excessive tension. Through the bearing connection, the front end of the support spring 34 is inserted with a limit block 35 to facilitate limiting and prevent it from moving to a certain extent and continuing to adjust. The top of the support spring 34 is equipped with a support plate 36, which is convenient to abut against one side of the warp yarn to increase the tension of the warp yarn. The support plate 36 is semi-circular, which is convenient to abut against and prevents sharp corners from wearing down the warp yarn.
[0024] Furthermore, refer to Figure 4 It can be seen that the buffer spring 42 abuts against the end of the support resistance block 43, which helps to prevent the support spring 34 from swinging back and forth frequently during the rebound process, and the surface of the support resistance block 43 is provided with holes that are compatible with the support spring 34.
[0025] Working principle: In use, this invention starts the weaving machine 1, causing the warp yarns to rotate. When the tension of the warp yarns at the rear end relaxes, the drive motor 23 is started, driving the bearing inside the first fixed disc 21 to rotate the ball screw 22. At the same time, the support block 25 connected to the sliding block 24 moves up and down. When it moves to a suitable height, the support spring 34 inside the fixed sleeve 3, through the first fixed block 31 fixed by the mounting nail 32, drives the rotating block 33 to rotate, so that the support spring 34 abuts against the support top plate. When the warp tension is sufficient, the support spring 34 is fixed and limited by the limiting block 35. At this time, when the warp tension is sufficient, the support spring 34 is rotated and pulled back by the rotating block 33. Then, the second fixing block 4 installed inside the fixing sleeve 3 supports the buffer spring 42 to abut against the end of the support resistance block 43 by the second fixing disc 41 installed inside the second fixing block 4. The support resistance block 43 is fixed to the tail of the support spring 34 to buffer and prevent the support spring 34 from swinging back and forth.
[0026] The above is the complete working principle of this utility model.
[0027] In this utility model, the installation, connection or setting methods of all the components mentioned above are common mechanical methods, and the specific structure, model and coefficient index of all the components are their own technologies. As long as they can achieve their beneficial effects, they can be implemented, so they will not be described in detail.
[0028] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.
[0029] In this utility model, unless otherwise stated, directional terms such as "up, down, left, right, front, back, inside, outside, and vertical and horizontal" in the terminology only represent the orientation of the term in its conventional use or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, numerals such as "first," "second," and "third" do not represent specific quantities or orders, but are only used to distinguish names. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a series of elements includes not only those elements, but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
Claims
1. A warp tension balancing device for a loom, comprising a loom body (1), characterized in that: Lifting devices (2) are fixedly installed on both sides of the inside of the weaving machine body (1). First fixed discs (21) are installed at the upper and lower ends of the lifting devices (2). The first fixed discs (21) are sleeved on both ends of the ball screw (22). Sliding blocks (24) are installed on the surface of the ball screw (22). Support blocks (25) are fixedly installed on the surface of the sliding blocks (24). Two sets of grooves are opened on the surface of the support blocks (25), and fixed sleeves (3) are installed inside the grooves. The fixed sleeves (3) are fixedly connected to the inside by mounting nails (32). The first fixing block (31) has a rotating block (33) installed on one side. The rotating block (33) is inserted into the end of the support spring (34). The front end of the support spring (34) is equipped with a limit block (35), and the support spring (34) abuts against the rear end of the support top plate (36). The bottom of the fixing sleeve (3) is fixedly installed with a second fixing block (4). The bottom of the second fixing block (4) is connected to a buffer spring (42) through a second fixing disc (41). The buffer spring (42) abuts against the bottom of the support resistance block (43).
2. The warp tension balancing device for a loom according to claim 1, characterized in that, The lifting device (2) has a cover plate fixedly installed on its surface, and the surface of the cover plate has a through groove that is compatible with the sliding block (24).
3. The warp tension balancing device for a loom according to claim 1, characterized in that, The sliding block (24) has a screw hole on its surface that is compatible with the ball screw (22), and the diameter of the first fixed disc (21) is larger than the diameter of the sliding block (24).
4. The warp tension balancing device for a loom according to claim 1, characterized in that, The end of the support spring (34) has a hole that matches the rotating block (33) and is connected by a bearing.
5. The warp tension balancing device for a loom according to claim 1, characterized in that, The front end of the support spring (34) is connected to a limit block (35), and the top end of the support spring (34) is equipped with a support plate (36), which is semi-circular.
6. The warp tension balancing device for a loom according to claim 1, characterized in that, The buffer spring (42) abuts against the end of the support resistance block (43), and the surface of the support resistance block (43) is provided with holes that are compatible with the support spring (34).