Automatic button door jujube beating equipment

Abstract

This utility model relates to the field of button gate machine technology, and in particular to an automatic button gate jujube-making device. The key technical points of the device include: a machine base with a placement station for placing materials to be processed; a jujube-making device disposed on the machine base and above the placement station for processing the materials at the placement station and for cutting off the processed materials; a positioning device disposed on the machine base and adjacent to the placement station for guiding the materials to be processed from outside the placement station into the placement station; and a displacement clamping device disposed on the machine base and adjacent to the jujube-making device, the displacement clamping device being used to clamp the materials and to pull the materials away from the placement station. This application can solve the problems of low jujube-making efficiency and difficulty in controlling jujube quality caused by manual jujube-making operations.

Description

Technical Field

[0001] This utility model relates to the field of button-making machine technology, and in particular to an automatic button-making machine for making dates. Background Technology

[0002] In some woolen fabrics, such as webbing, drawstrings, and bag openings, bar stitching is often required at the buttonholes. This bar stitching process, also known as knotting-snap stitching, involves sewing back and forth with a high-density stitch spacing to create reinforced stitch marks on the garment. Bar stitching effectively enhances the durability of garment components, and it has become an indispensable knitting technique.

[0003] Typically, the jujube-making process requires the use of jujube-making equipment. Conventional jujube-making equipment includes a machine platform and a jujube-making device installed on the platform. By placing the material on the machine platform, the jujube-making device can be started, and the jujube-making device can automatically perform the jujube-making operation on the material.

[0004] However, current tackling equipment still has significant limitations. For example, when tackling webbing materials, some webbing needs to be tackled separately at both ends. Existing tackling equipment requires manual feeding twice to complete the processing of one webbing, resulting in low overall processing efficiency. In addition, during actual processing, manual cutting, marking, and cutting of the stop edge are also required, which are non-value-adding actions, leading to wasted manpower, high production costs, and inconsistent tape lengths due to manual cutting and marking, making quality control difficult.

[0005] Therefore, improvements to existing technologies are necessary.

[0006] The above information is provided as background information only to aid in understanding this disclosure and does not constitute an assertion or admission that any of the above content can be used as prior art relative to this disclosure. Utility Model Content

[0007] This utility model provides an automatic button-type jujube-picking device to solve the problems of low jujube-picking efficiency and difficulty in controlling jujube quality caused by manual jujube-picking operations in the prior art.

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] An automatic button-type jujube-making device includes:

[0010] The machine tool has a placement station for placing materials to be processed.

[0011] A jujube-making device is installed on the machine platform and located above the placement station. It is used to jujube the materials located at the placement station and to cut off the processed materials.

[0012] A positioning device is provided on the machine tool and located on the adjacent side of the placement station, for guiding the material to be processed from outside the placement station into the placement station;

[0013] A displacement clamping device is provided on the machine base and adjacent to the jujube-making device. The displacement clamping device is used to clamp the material and to pull the material to move away from the placement position.

[0014] Preferably, the positioning device includes a positioning guide rail, which is disposed on the machine base, and the positioning guide rail is provided with positioning grooves for material to pass through. The positioning grooves are open at both ends of the positioning guide rail, and one end of the positioning guide rail faces the placement station.

[0015] Preferably, the positioning device further includes a screw element, which is threadedly connected to the positioning guide rail in a vertical direction, and the bottom end of the screw element is used to press down the material.

[0016] Preferably, the displacement clamping device includes:

[0017] A linear module, disposed on the machine tool, has a slide table capable of linear reciprocating.

[0018] And a gripper mechanism, which is disposed on the slide of the linear module, is used to flexibly grip materials.

[0019] Preferably, the gripper mechanism includes:

[0020] A clamping cylinder is fixedly mounted on the slide of the linear module.

[0021] The first gripper is fixedly disposed at one end of the gripping cylinder;

[0022] The first gripper and the second gripper are fixedly disposed at the other end of the gripping cylinder, which is used to drive the first gripper and the second gripper to move closer or further apart from each other.

[0023] Preferably, the displacement clamping device further includes a collection trough, which is disposed on the machine base and located below the linear module. The top of the collection trough is open and used to collect materials.

[0024] Preferably, the displacement clamping device further includes a baffle mechanism, which is rotatably disposed at the opening of the collection trough for supporting materials and guiding the materials to the collection trough.

[0025] Preferably, it also includes a side-pressing device, which is located on one side of the placement station and the displacement clamping device, and is used to press the material to limit material displacement.

[0026] Preferably, the side pressure device includes:

[0027] A side-pressure cylinder is fixedly mounted on the machine base;

[0028] And a side push block, which is connected to the side pressure cylinder, the side pressure cylinder being used to drive the side push block to move back and forth to press the material.

[0029] Preferably, it also includes an air blowing module, which is disposed in the jujube-making device, and the air blowing module faces the placement station to deliver airflow to the placement station.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] The automatic button-type date-making equipment provided by this utility model first inserts the material to be processed into the positioning device. The positioning device accurately guides the material to the placement station. At this time, the displacement clamping device can clamp one end of the material and then pull it out a certain length for the first date-making operation. Then the displacement clamping device continues to pull out a certain length and then performs the date-making operation again, achieving multiple continuous date-making effects. Afterwards, the date-making device cuts the material, and the displacement clamping device automatically removes the material, then resets and clamps the material again. This process is repeated to achieve automatic material traction, automatic date-making at both ends, automatic cutting, and automatic unloading. During this process, no manual intervention is required, and the processing efficiency is optimized and improved. In addition, under the guidance of the positioning device, the material can accurately enter the placement station, ensuring the precision of the date-making operation and improving the processing quality. The problems of low date-making efficiency and difficulty in controlling the date-making quality caused by manual date-making operation are solved.

[0032] This invention has other features and advantages that will be apparent from or will be set forth in detail in the accompanying drawings and the following detailed description, which together serve to explain the particular principles of this invention. Attached Figure Description

[0033] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0034] Figure 1 This is a schematic diagram of the structure of the automatic button-type jujube-making device provided in this embodiment of the utility model;

[0035] Figure 2 This is a schematic diagram of the positioning device provided in an embodiment of the present utility model;

[0036] Figure 3 This is a schematic diagram of the displacement clamping device provided in this embodiment of the utility model;

[0037] Figure 4 This is a structural schematic diagram of the displacement clamping device provided in another embodiment of the present invention;

[0038] Figure 5 This is a schematic diagram of the side pressure device provided in an embodiment of the present invention;

[0039] Figure 6 This is a schematic diagram of the jujube-making device and the air-blowing module provided in this embodiment of the utility model.

[0040] Figure label:

[0041] 1. Machine tool;

[0042] 2. Date-making device;

[0043] 3. Positioning device; 31. Positioning guide rail; 311. Positioning groove; 32. Screw element;

[0044] 4. Displacement clamping device; 41. Linear module; 42. Gripper mechanism; 421. Clamping cylinder; 422. First gripper; 423. Second gripper; 43. Collection groove; 44. Baffle mechanism;

[0045] 5. Side pressure device; 51. Side pressure cylinder; 52. Side push block;

[0046] 6. Air blowing module. Detailed Implementation

[0047] To make the objectives, features, and advantages of this utility model more apparent and understandable, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0048] In the description of this utility model, it should be understood that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component that is centrally positioned therein. When a component is considered to be "set" on another component, it can be directly set on the other component or there may be a component that is centrally positioned therein.

[0049] Furthermore, terms such as "long," "short," "inner," and "outer" indicate orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings. They are used only for the convenience of describing this utility model and do not indicate or imply that the device or component referred to must have this specific orientation or operate in a specific orientational configuration. Therefore, they should not be construed as limitations of this utility model.

[0050] The following is in conjunction with the appendix Figure 1-6 The technical solution of this utility model will be further illustrated through specific implementation methods.

[0051] Please refer to Figure 1 This utility model provides an automatic button-tapping device, which is mainly used for automatic button-tapping processing of webbing products. It includes a machine base 1, a button-tapping device 2, a positioning device 3, and a displacement clamping device 4.

[0052] The ribbon products are usually strip materials, and the materials are usually fed into the tacking equipment of this application in the form of unwinding. At this time, the top of the machine 1 has a platform, and the platform area can be used for placing the materials to be processed. Here, the middle part of the platform is defined as the placement station.

[0053] Based on this, the jujube-making device 2 is set on the machine base 1 and located above the placement station. The jujube-making device 2 is used to process the materials at the placement station and to cut off the processed materials. The specific sewing and cutting principles of the jujube-making device 2 are existing technologies and will not be described in detail here.

[0054] In addition, the positioning device 3 is installed on the machine 1 and located on the adjacent side of the placement station. It can be understood that the positioning device 3 is located on the side of the placement station closer to the material feeding direction, and the positioning device 3 is used to guide the material to be processed from outside the placement station to inside the placement station, so that the material can be guided and is not easily deviated, so as to prevent the problem of the jujube-making position being skewed due to the material deviation, thereby affecting the quality of jujube making.

[0055] In addition, the displacement clamping device 4 is set on the machine base 1 and is arranged adjacent to the juicing device 2. Specifically, the displacement clamping device 4 is located on the side of the placement station away from the positioning device 3. The displacement clamping device 4 is used to clamp the material and to pull the material to move towards the side away from the placement station.

[0056] Based on the above implementation method, the positioning device 3 can accurately introduce the material into the placement station. Then, the displacement clamping device 4 can clamp one end of the material and pull it out to perform the first tasseling operation. Then, the displacement clamping device 4 continues to pull out a length and performs the tasseling operation again, thus achieving multiple continuous tasseling effects. After the tasseling process is completed, the tasseling device 2 cuts the material, the displacement clamping device 4 automatically removes the material, and then the displacement clamping device 4 resets and clamps the material again. This process is repeated to achieve automatic material traction, automatic tasseling at both ends, automatic cutting, and automatic unloading.

[0057] Reference Figure 2 In the embodiments of this application, in order to enable the material to be processed to accurately enter the placement station, the positioning device 3 includes a positioning guide rail 31. In this embodiment, the positioning guide rail 31 is a long rod structure. The positioning guide rail 31 is set on the machine base 1 and is set horizontally. Usually, the positioning guide rail 31 is fixedly installed on the machine base 1, and one end of the positioning guide rail 31 faces the location of the placement station.

[0058] Based on this, the positioning guide rail 31 is provided with positioning grooves 311 for materials to pass through. Specifically, the positioning grooves 311 are recessed from the outside to the inside at the top of the positioning guide rail 31, and the positioning grooves 311 extend toward both ends of the positioning guide rail 31. At the same time, the positioning grooves 311 are open at both ends of the positioning guide rail 31. Since one end of the positioning guide rail 31 faces the placement station, one end of the positioning groove 311 is also opposite to the placement station. Correspondingly, the other end of the positioning groove 311 can be used to insert materials. Under the guidance of the positioning groove 311, the materials can accurately enter the placement station.

[0059] Furthermore, to prevent the material from loosening from the positioning groove 311, the positioning device 3 also includes a screw element 32. The screw element 32 is threadedly connected to the positioning guide rail 31 in the vertical direction. The bottom end of the screw element 32 is used to press down on the material, which can prevent the material from loosening. Specifically, in this embodiment, a mounting base is fixedly provided on the top of the positioning guide rail 31. A threaded hole is provided through the mounting base, which is connected to the positioning groove 311. The screw element 32 is threadedly connected to the positioning guide rail 31 through the threaded hole.

[0060] Based on the above configuration, on the one hand, the screw element 32 can be used to confine the material within the positioning groove 311, making it less likely for the material to loosen and improving the stability during feeding; on the other hand, the screw element 32 can be moved up and down by twisting the threaded rod, which can change the pressure height on the material to adapt to the positioning effect of the screw element 32 on materials of different thicknesses, making the structure flexible and versatile.

[0061] Reference Figure 3and Figure 4 In the embodiments of this application, the displacement clamping device 4 includes a linear module 41 and a gripper mechanism 42. The linear module 41 is used to output reciprocating linear motion. Optionally, the linear module 41 can be a linear motor module, a linear cylinder module, or a lead screw linear module 41. No specific model or structure of the linear module 41 is limited here; as long as it can output reciprocating linear motion, it should be included within the scope of this application. The linear module 41 is disposed on the machine base 1. Specifically, the linear module 41 is horizontally fixed on the machine base 1 and has a slide table that can move linearly back and forth. The linear module 41 outputs reciprocating linear motion through the slide table. At this time, the displacement distance of the slide table can be precisely controlled, which is beneficial for maintaining the consistent forming length of the webbing.

[0062] At this time, the gripper mechanism 42 is set on the slide of the linear module 41. The slide can drive the gripper mechanism 42 to move back and forth, so that the gripper mechanism 42 can move closer to or further away from the placement position. The gripper mechanism 42 is used to hold the material and pull it out, thereby changing the position of the material.

[0063] Continue to refer to Figure 4 In the embodiments of this application, the gripper mechanism 42 includes a gripping cylinder 421, a first gripper 422, and a second gripper 423. The gripping cylinder 421 is fixedly mounted on the slide of the linear module 41 and has two output ends. At this time, the first gripper 422 is fixedly mounted on one end of the gripping cylinder 421, and the second gripper 423 is fixedly mounted on the other end of the gripping cylinder 421. Activating the gripping cylinder 421 can drive the first gripper 422 and the second gripper 423 to move closer to or further away from each other, thereby realizing the gripping action.

[0064] Furthermore, the displacement clamping device 4 also includes a collection trough 43. The collection trough 43 is hollow inside and open at the top. The collection trough 43 is set on the machine base 1 and located below the linear module 41. Specifically, the collection trough 43 is fixedly set on one side of the machine base 1. At this time, the gripper mechanism 42 can pull the cut material to the top of the collection trough 43. By releasing the material, the collection trough 43 collects the material so that the material can be discharged in a concentrated manner later.

[0065] Furthermore, the displacement clamping device 4 also includes a baffle mechanism 44, which is rotatably disposed at the opening of the collection tank 43 for supporting materials and guiding materials to the collection tank 43. Specifically, in this embodiment, the baffle mechanism 44 includes a support plate and a tilting cylinder. The support plate is a long strip structure, one side of which is rotatably connected to the collection tank 43, and the support plate is located below the material's movement trajectory.

[0066] Based on this, the tilting cylinder is rotatably mounted on the machine base 1, and the output shaft is rotatably connected to the bottom of the support plate. By activating the tilting cylinder, the support plate can be driven to tilt up and down.

[0067] At this time, the baffle mechanism 44 has the following state:

[0068] When the material is pulled to the top of the collection tank 43, the tilting cylinder can drive the support plate to keep it horizontal. At this time, the displacement clamping device 4 releases the material, and the support plate can support the material.

[0069] When the material falls onto the support plate, the tilting cylinder is activated to tilt the support plate downwards, at which point the support plate can accurately guide the material into the collection tank 43.

[0070] Furthermore, during the process of the gripper mechanism 42 pulling the material out of the placement station, the material may shake due to its softness, which may affect the accuracy of the tacking. The conventional way to handle this is to manually support the material, but this is time-consuming and labor-intensive in the long run.

[0071] Based on this, refer to Figure 1 and Figure 5 To overcome the aforementioned technical obstacles, a side-pressing device 5 is also included. The side-pressing device 5 is located between the placement station and the displacement clamping device 4, and is located on one side of both the placement station and the displacement clamping device 4. The side-pressing device 5 is used to press the material to limit the material deviation, making the material more stable and less prone to shaking when it is pulled out.

[0072] Specifically, the side-pressing device 5 includes a side-pressing cylinder 51 and a side-push block 52. The side-pressing cylinder 51 is fixedly mounted on the machine base 1, and the telescopic rod of the side-pressing cylinder 51 faces the horizontal side of the material. The side-push block 52 is connected to the side-pressing cylinder 51. Typically, the side-push block 52 is fixed to the telescopic rod of the side-pressing cylinder 51. The side-pressing cylinder 51 is used to drive the side-push block 52 to move back and forth so that the side-push block 52 can press the material sideways, thereby achieving the effect of side-pressing and positioning the material, solving the problem of manual correction.

[0073] Furthermore, referring to Figure 6 During the process of processing materials into tassels, some thread ends may remain on the materials or at the placement station. These thread ends may affect the next tasseling operation. To reduce the impact of thread ends, the forming equipment provided in this embodiment also includes an air blowing module 6. The air blowing module 6 is set on the tasseling device 2 and faces the placement station. It is used to send airflow to the placement station to tidy up the thread ends and thus prevent them from affecting the tasseling operation.

[0074] Specifically, the air blowing module 6 mainly includes an air pipe and an air pump connected to the air pipe. The air pump can generate positive pressure airflow, and the air pipe is used to guide the airflow to the placement position, so that the airflow can be delivered stably and the operation is efficient and fast.

[0075] Understandably, components such as the jujube-beating device 2, positioning device 3, displacement clamping device 4, and air-blowing module 6 can be automated through a PLC controller. For example, by electrically connecting the PLC controller to the jujube-beating device 2, positioning device 3, displacement clamping device 4, and air-blowing module 6 respectively, and writing programming instructions into the PLC controller, the actions of components such as the jujube-beating device 2, positioning device 3, displacement clamping device 4, and air-blowing module 6 can be coordinated and controlled using the programming instructions, so that the jujube-beating action can be carried out in an orderly manner, realizing the fully automated operation of the jujube-beating equipment, which can significantly improve production efficiency and product quality.

[0076] The automatic button-type jujube-making device provided in this embodiment has the following beneficial effects:

[0077] 1. The length of the webbing can be controlled under the action of the linear module 41, which solves the problem of inconsistent webbing length during manual processing. The webbing length is controllable. The PCL controller can also be electrically connected to a computer device for adjustment via a human-machine interface, eliminating the problem of differences in calibration methods and improving accuracy.

[0078] 2. It can continue to correct the webbing, preventing the webbing from becoming crooked during the bar-tying process, and also solving the problem of manual correction;

[0079] 3. It can realize automatic feeding and automatic measuring functions, which can reduce manual marking and manual tape cutting operations, and reduce non-value-added personnel.

[0080] Therefore, the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An automatic button-type jujube-making device, characterized in that, include: The machine (1) has a placement station for placing materials to be processed. A jujube-making device (2) is installed on the machine base (1) and located above the placement station. It is used to jujube the material located at the placement station and to cut off the processed material. A positioning device (3) is provided on the machine base (1) and located on the adjacent side of the placement station, for guiding the material to be processed from outside the placement station to inside the placement station; And a displacement clamping device (4) is provided on the machine base (1) and adjacent to the jujube making device (2). The displacement clamping device (4) is used to clamp the material and to pull the material to move away from the placement station.

2. The automatic button-type date-making device according to claim 1, characterized in that, The positioning device (3) includes a positioning guide rail (31), which is set on the machine base (1). The positioning guide rail (31) is provided with a positioning groove (311) for material to pass through. The positioning groove (311) is open at both ends of the positioning guide rail (31), and one end of the positioning guide rail (31) faces the placement station.

3. The automatic button-type jujube-making device according to claim 2, characterized in that, The positioning device (3) further includes a screw element (32), which is threaded to the positioning guide rail (31) in the vertical direction, and the bottom end of the screw element (32) is used to press down the material.

4. The automatic button-type date-making device according to claim 1, characterized in that, The displacement clamping device (4) includes: A linear module (41) is provided on the machine base (1) and has a slide that can move linearly back and forth. And a gripper mechanism (42) is provided on the slide of the linear module (41), the gripper mechanism (42) is used to hold materials.

5. The automatic button-type jujube-making device according to claim 4, characterized in that, The gripper mechanism (42) includes: A clamping cylinder (421) is fixedly mounted on the slide of the linear module (41). The first gripper (422) is fixedly disposed at one end of the gripping cylinder (421); The second gripper (423) is fixedly disposed at the other end of the gripping cylinder (421), and the gripping cylinder (421) is used to drive the first gripper (422) and the second gripper (423) to move closer or further apart from each other.

6. The automatic button-type jujube-making device according to claim 4 or 5, characterized in that, The displacement clamping device (4) also includes a collection groove (43), which is disposed on the machine base (1) and located below the linear module (41). The top of the collection groove (43) is open and used to collect materials.

7. The automatic button-type jujube-making device according to claim 6, characterized in that, The displacement clamping device (4) further includes a baffle mechanism (44), which is rotatably disposed at the opening of the collection tank (43) for supporting materials and flipping and guiding materials into the collection tank (43).

8. The automatic button-type date-making device according to claim 1, characterized in that, It also includes a side-pressing device (5), which is located on one side of the placement station and the displacement clamping device (4) and is used to press the material to limit the material displacement.

9. The automatic button-type date-making device according to claim 8, characterized in that, The side pressure device (5) includes: A side-pressure cylinder (51) is fixedly installed on the machine base (1); And a side push block (52), which is connected to the side pressure cylinder (51), the side pressure cylinder (51) is used to drive the side push block (52) to move back and forth to press the material.

10. The automatic button-type date-making device according to claim 1, characterized in that, It also includes an air blowing module (6), which is disposed in the jujube making device (2). The air blowing module (6) faces the placement station and is used to send airflow to the placement station.

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