Horizontal installation structure of a tower

Abstract

The utility model discloses a horizontal installation structure of tower, installation frame and a plurality of installation saddles set on installation frame, and installation saddle includes installation frame and a plurality of installation saddles set on installation frame, and installation saddle includes bottom plate and connecting arc plate, and bottom plate and connecting arc plate are fixedly connected through middle support plate between, be provided with a plurality of installation holes on bottom plate, and the lower end of each installation hole is provided with sliding ball, and the lower end of installation hole is provided with the hemispherical groove of sliding ball installation, and installation hole and hemispherical groove are communicated, and sliding ball protrudes bottom plate bottom, the installation structure of the utility model can slide on the ground through a plurality of sliding balls on bottom plate, makes horizontal absorption tower and connecting arc plate self -adaptation's alignment, and this process does not need to frequently adjust the position of installation structure, makes the installation of horizontal absorption tower more efficient, and the installation efficiency of horizontal absorption tower is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of absorption tower technology, specifically to a horizontal installation structure for a tower device. Background Technology

[0002] A horizontal absorption tower is an air purification device widely used in waste gas treatment in industries such as chemical, electronics, metallurgy, and pharmaceuticals. Its main function is to absorb pollutants from waste gas through an absorbent, thereby purifying the gas. The internal structure of a horizontal absorption tower typically consists of multiple layers of packing material with a large surface area, allowing for thorough contact between the absorbent and the waste gas, thus improving purification efficiency.

[0003] Existing horizontal absorption towers are generally cylindrical, with several pads placed on the ground. The absorption tower is then placed on these pads and welded to them. This method requires suspending the absorption tower in mid-air and continuously adjusting the positions of the pads to ensure a tight fit between the absorption tower and the pads after it is lowered, guaranteeing a seamless weld. The pads are heavy, making adjustments very difficult and severely impacting installation efficiency. Therefore, it is necessary to propose a horizontal installation structure for the tower that offers higher installation efficiency and reduces labor costs. Summary of the Invention

[0004] To address the aforementioned shortcomings of the existing technology, this utility model provides a horizontal installation structure for a tower.

[0005] To achieve the above-mentioned objectives, the technical solution adopted by this utility model is as follows: an installation frame and several installation saddles set on the installation frame, the installation saddles being used to install the horizontal absorption tower; the installation saddles include a base plate and a connecting arc plate, the base plate and the connecting arc plate being fixedly connected by a central support plate; the base plate is provided with several installation holes, each installation hole having a sliding ball at its lower end, and the lower end of the installation hole having a hemispherical groove for installing the sliding ball, the installation hole communicating with the hemispherical groove, the sliding ball protruding from the bottom of the base plate.

[0006] Furthermore, the central support plate includes a first support plate, two second support plates, and two third support plates. The two second support plates are respectively vertically fixed to the two ends of the first support plate, and the two third support plates are vertically fixed to the middle of the first support plate.

[0007] Furthermore, the sliding balls are made of iron or alloy steel.

[0008] Furthermore, the curvature of the connecting arc plate is the same as the external curvature of the horizontal absorption tower.

[0009] Furthermore, the diameter of the hemispherical groove is larger than the diameter of the mounting hole.

[0010] Furthermore, the hemispherical groove has a clearance or interference fit with the sliding ball.

[0011] Furthermore, there are six sliding ball bearings, which are evenly distributed on the bottom of the base plate.

[0012] Furthermore, it also includes a horizontal steel plate used in conjunction with the base plate.

[0013] The beneficial effects of this utility model are as follows:

[0014] The installation structure of this utility model can slide on the ground through several sliding balls on the base plate, so that the horizontal absorption tower and the connecting arc plate are self-aligning. This process does not require frequent adjustment of the position of the installation structure, making the installation of the horizontal absorption tower more efficient and greatly improving the installation efficiency of the horizontal absorption tower.

[0015] During installation, the horizontal absorption tower is lifted onto several connecting arc plates using hoisting equipment. The tower is then slowly placed onto these plates, with the outer surfaces of the towers matching the curvature of the connecting arc plates. The horizontal absorption tower pushes the connecting arc plates, causing the entire installation structure to move. The installation structure, via several sliding ball bearings at its bottom, can move on a horizontal steel plate, allowing it to adapt and adjust the connecting arc plates to their aligned positions. Once the horizontal absorption tower is placed on the connecting arc plates, it is aligned and fitted. The interfaces between the horizontal absorption tower and the connecting arc plates are then welded. After welding, the horizontal absorption tower is lifted using hoisting equipment, and the sliding ball bearings are pushed out through the mounting holes. The horizontal absorption tower can then be installed and fixed using bolts through the mounting holes. Attached Figure Description

[0016] Figure 1 View of the overall structure of this utility model Figure 1 ;

[0017] Figure 2 View of the overall structure of this utility model Figure 2 ;

[0018] Figure 3 This is a top view of the present invention;

[0019] Figure 4 for Figure 3 AA section view in the middle;

[0020] Figure 5 This is a schematic diagram of the working process of this utility model;

[0021] The symbols for each component are as follows:

[0022] 1. Base plate; 11. Mounting hole; 12. Hemispherical groove; 2. Sliding ball bearing; 3. Middle support plate; 31. First support plate; 32. Second support plate; 33. Third support plate; 4. Connecting arc plate; 5. Horizontal absorption tower; 6. Mounting saddle. Detailed Implementation

[0023] The specific embodiments of this utility model are described below to enable those skilled in the art to understand this utility model. However, it should be understood that this utility model is not limited to the scope of the specific embodiments. For those skilled in the art, as long as various changes are within the spirit and scope of this utility model as defined and determined by the appended claims, these changes are obvious. All utility model creations utilizing the concept of this utility model are within the scope of protection.

[0024] like Figure 1 As shown, the horizontal installation structure of the tower is used in conjunction with the horizontal absorption tower 5. The horizontal installation structure of the tower includes an installation frame 6 and several installation saddles set on the installation frame 6. The installation saddles are used to install the horizontal absorption tower 5. The installation frame 6 is set around the horizontal absorption tower 5. The installation frame 6 is made of multiple sections spliced ​​together. The installation frame 6 can also adopt the standard section structure of a crane tower.

[0025] like Figure 2 , 3 As shown in Figures 4 and 5, the mounting saddle includes a base plate 1 and a connecting arc plate 4. The base plate 1 and the connecting arc plate 4 are fixedly connected by a central support plate 3. The base plate 1 has several mounting holes 11, and the mounting frame 6 has threaded holes that mate with the mounting holes 11. Each mounting hole 11 has a sliding ball 2 at its lower end, and a hemispherical groove 12 for mounting the sliding ball 2 is located at the lower end of the mounting hole 11. The hemispherical groove 12 and the sliding ball 2 are fitted with a clearance or interference fit, allowing the sliding ball 2 to roll within the hemispherical groove 12. The mounting hole 11 communicates with the hemispherical groove 12, and the sliding ball 2 protrudes from the bottom of the base plate 1. When the entire mounting structure is normally placed on a horizontal surface, it can slide on the surface through the rolling contact of the sliding balls 2, facilitating the movement of the entire mounting structure and its alignment with the horizontal absorption tower 5, thus facilitating subsequent welding operations between the mounting structure and the horizontal absorption tower 5.

[0026] The central support plate 3 includes one first support plate 31, two second support plates 32, and two third support plates 33. The two second support plates 32 are vertically fixed to the two ends of the first support plate 31, and the two third support plates 33 are vertically fixed to the middle of the first support plate 31. The two second support plates 32 can reinforce the two sides of the first support plate 31, and the two third support plates 33 can reinforce the two ends of the first support plate 31, so that the central support plate 3 has good overall structural strength and can be used for the installation of horizontal towers.

[0027] In this embodiment, the sliding ball 2 can be made of iron, alloy steel, etc., preferably stainless steel, and the sliding ball 2 can provide good support for the base plate 1.

[0028] In this embodiment, the curvature of the connecting arc plate 4 is the same as the external curvature of the horizontal absorption tower 5.

[0029] In this embodiment, the diameter of the hemispherical groove 12 is larger than the diameter of the mounting hole 11.

[0030] In this embodiment, six sliding balls 2 are provided, and the six sliding balls 2 are evenly distributed on the bottom of the base plate 1. The six sliding balls 2 work together to ensure that the bottom of the base plate 1 is evenly stressed, and the base plate 1 is supported on the ground by the six sliding balls 2.

[0031] In this embodiment, a horizontal steel plate is also included, which is used in conjunction with the base plate 1. The horizontal steel plate is used to cooperate with the sliding ball bearings 2 to support the installation of the horizontal absorption tower 5.

[0032] Working process and its principle: such as Figure 1As shown, specifically, a horizontal steel plate is pre-laid on a level ground. During installation, several installation structures are placed on the horizontal steel plate on the level ground. The inner lowest concave line of several connecting arc plates 4 is framed and roughly adjusted to be on the same straight line. Then, the horizontal absorption tower 5 is lifted above the connecting arc plates 4 using lifting equipment. Then, the horizontal absorption tower 5 is slowly placed on the connecting arc plates 4. The outer curvature of the horizontal absorption tower 5 is the same as that of the connecting arc plates 4. The horizontal absorption tower 5 pushes the connecting arc plates 4, and the connecting arc plates 4 drive the installation structure to move as a whole. The installation structure can move on the horizontal steel plate through several sliding ball bearings 2 at the bottom. The horizontal absorber tower 5 is moved (or manually adjusted if the installation structure is not moving smoothly) to allow it to move adaptively, thereby adjusting the connecting arc plate 4 to the aligned position. After the horizontal absorber tower 5 is placed on the connecting arc plates 4, the horizontal absorber tower 5 and the connecting arc plates 4 are aligned and fitted together. Then, the horizontal absorber tower 5 and the connecting arc plates 4 are welded together. After the horizontal absorber tower 5 and the connecting arc plates 4 are welded together, the horizontal absorber tower is lifted using lifting equipment. Then, the sliding ball bearings 2 are pushed out through the mounting holes 11, and the horizontal absorber tower 5 is fixed to the mounting frame 6 using the mounting holes 11 and bolts. Then, the mounting frame 6 is welded and assembled. This utility model uses several sliding ball bearings 2 on the base plate 1 to allow the horizontal absorber tower 5 and the connecting arc plate 4 to align adaptively. This process does not require frequent adjustment of the position of the installation structure, making the installation of the horizontal absorber tower 5 more efficient and greatly improving the installation efficiency of the horizontal absorber tower 5.

Claims

1. A horizontal installation structure for a tower device, used in conjunction with a horizontal absorption tower (5), characterized in that, It includes an installation frame (6) and several installation saddles disposed on the installation frame (6), the installation saddles being used to install a horizontal absorption tower (5). The mounting saddle includes a base plate (1) and a connecting arc plate (4). The base plate (1) and the connecting arc plate (4) are fixedly connected by a central support plate (3). The base plate (1) is provided with several mounting holes (11). Each mounting hole (11) is provided with a sliding ball (2) at its lower end. The mounting hole (11) is provided with a hemispherical groove (12) for mounting the sliding ball (2) at its lower end. The mounting hole (11) is connected to the hemispherical groove (12). The sliding ball (2) protrudes from the bottom of the base plate (1).

2. The horizontal installation structure of the tower according to claim 1, characterized in that, The central support plate (3) includes a first support plate (31), two second support plates (32) and two third support plates (33). The two second support plates (32) are respectively vertically fixed to the two ends of the first support plate (31), and the two third support plates (33) are vertically fixed to the middle of the first support plate (31).

3. The horizontal installation structure of the tower according to claim 1, characterized in that, The sliding ball (2) is made of iron or alloy steel.

4. The horizontal installation structure of the tower according to claim 1, characterized in that, The curvature of the connecting arc plate (4) is the same as the external curvature of the horizontal absorption tower (5).

5. The horizontal installation structure of the tower according to claim 1, characterized in that, The diameter of the hemispherical groove (12) is larger than the diameter of the mounting hole (11).

6. The horizontal installation structure of the tower according to claim 1, characterized in that, The hemispherical groove (12) and the sliding ball (2) are either clearance-fitted or interference-fitted.

7. The horizontal installation structure of the tower according to claim 1, characterized in that, The sliding ball (2) is provided in six places, and the six sliding ball (2) are evenly distributed at the bottom of the base plate (1).

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