A dewatering mechanism for waste cutting fluid disposal

Abstract

The utility model relates to cutting fluid dehydration technical field, and disclose a kind of dehydration mechanism for waste cutting fluid disposal, including fixed tank.The dehydration mechanism for waste cutting fluid disposal, start heating disc, heating disc carries out heating to cutting fluid in inner bucket, heat preservation layer can save internal heat, reduce heat loss, simultaneously, start servo motor, servo motor drives stirring rod rotation, the rotation of stirring rod makes cutting fluid in inner bucket even heat, the rotation plate on stirring rod further promotes the even heating of cutting fluid, ensure that heat distribution is even, boiling point of cutting fluid is usually higher than water, water will evaporate preferentially, water vapor after evaporation will stick to inverted horn-shaped plate, subsequently along inverted horn-shaped plate flow into the space between inner bucket and fixed tank, realize cutting fluid and moisture effective separation, so that device not only can improve dehydration efficiency, cutting fluid can also be prevented in heating process Local overheating, reduce the deterioration or coking of cutting fluid due to local overheating.

Description

Technical Field

[0001] This utility model relates to the field of cutting fluid dehydration technology, and in particular to a dehydration mechanism for waste cutting fluid disposal. Background Technology

[0002] Cutting fluid is an industrial liquid used in metal cutting and grinding processes to cool and lubricate cutting tools and workpieces. It is made of a variety of high-performance additives through scientific compounding, and has good cooling performance, lubrication performance, rust prevention performance, degreasing and cleaning function, anti-corrosion function and easy dilution characteristics.

[0003] A dehydration mechanism for waste cutting fluid disposal, disclosed in publication number CN220578979U, includes a treatment tank and three electric heating plates mounted on the bottom wall of the treatment tank. An input pipe is welded to one side of the top wall of the treatment tank, and an output pipe is welded to the center of the bottom wall. An exhaust pipe is fixedly welded to the top of the outer wall of the treatment tank. A storage tank is located below the exhaust pipe, and a receiving pipe that mates with the exhaust pipe is welded to the top wall of the storage tank. The storage tank is welded to a support plate, and an electric telescopic rod and a receiving platform are located below the support plate. The two ends of the electric telescopic rod are welded to the bottom wall of the support plate and the top wall of the receiving platform, respectively. The receiving platform is welded to the bottom of the outer wall of the treatment tank. In this dehydration mechanism for waste cutting fluid disposal, the storage tank is not connected to the external environment, and the exhaust pipe and receiving pipe are connected in a precise fit, thus minimizing heat loss from the treatment tank and improving dehydration efficiency.

[0004] Although the aforementioned patent ensures that the storage tank is not connected to the external environment and that the exhaust pipe and receiving pipe are connected in a seamless manner, thus minimizing heat loss from the processing tank and improving dehydration efficiency, the device does cause localized overheating of the cutting fluid at the bottom during use, leading to deterioration of the cutting fluid. Summary of the Invention

[0005] (a) Technical problems to be solved

[0006] The purpose of this invention is to provide a dehydration mechanism for waste cutting fluid disposal, which solves the problem mentioned in the background art that the bottom cutting fluid will overheat locally during use, causing the bottom cutting fluid to deteriorate.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a dehydration mechanism for waste cutting fluid disposal, comprising a fixed tank, a connecting pipe fixedly connected to one side of the fixed tank, a separation component fixedly connected to one end of the connecting pipe, an inner tank inside the fixed tank, a heating plate fixedly connected to the bottom surface of the inner tank, a stirring component inside the fixed tank, an inverted trumpet-shaped plate rotatably connected to the outside of the stirring component, a heat insulation component fixedly connected to the outside of the fixed tank, the separation component comprising a separation bucket fixedly connected to one end of the connecting pipe, a rotating motor mounted on the top surface of the separation bucket, a centrifuge bucket mounted at one end of the rotating motor, and a scraper fixedly connected inside the separation bucket; the stirring component comprising a stirring rod disposed inside the fixed tank, a servo motor fixedly connected to one end of the stirring rod, and several sets of rotating plates rotatably connected to the surface of the stirring rod; the heat insulation component comprising a heat insulation layer fixedly connected to the outside of the fixed tank, and a protective layer fixedly connected to the outside of the heat insulation layer.

[0009] As a further embodiment of this utility model, the inverted trumpet-shaped plate is rotatably connected to the outside of the stirring rod, and the connecting pipe is fixedly connected to one side of the top surface of the inverted trumpet-shaped plate. The inverted trumpet-shaped plate allows water vapor to be discharged.

[0010] As a further embodiment of this utility model, a mounting plate is fixedly connected to one side of the fixed tank, and a liquid inlet pipe is fixedly connected to the top surface of the separation tank. The mounting plate serves to fix the separation tank.

[0011] As a further embodiment of this utility model, a discharge pipe is fixedly connected to the bottom surface of the separation barrel, and a control valve is provided on the outside of the discharge pipe. The discharge pipe serves to discharge the debris.

[0012] As a further embodiment of this utility model, a controller is fixedly connected to the outside of the fixed tank, and a first liquid outlet pipe is fixedly connected to the bottom surface of the fixed tank. A flow control valve is provided on the outside of the first liquid outlet pipe. The first liquid outlet pipe serves to discharge the dehydrated cutting fluid.

[0013] As a further embodiment of this utility model, a second liquid outlet pipe is fixedly connected to one side of the fixed tank, and a solenoid valve is provided on the top surface of the second liquid outlet pipe. The solenoid valve controls the water flow.

[0014] As a further embodiment of this utility model, the bottom surface of the fixed tank is fixedly connected with three sets of support legs, and the bottom surface of each of the three sets of support legs is fixedly connected with a gasket. The support legs serve to support the device.

[0015] (III) Beneficial Effects

[0016] This utility model provides a dehydration mechanism for waste cutting fluid treatment, which has the following beneficial effects:

[0017] 1. This waste cutting fluid disposal dehydration mechanism, through the arrangement of a heating plate, stirring assembly, inverted trumpet-shaped plate, and insulation assembly, first activates the heating plate to heat the cutting fluid in the inner tank during the dehydration process. The heating plate retains internal heat and reduces heat loss. Simultaneously, the servo motor is activated, driving the stirring rod to rotate. The rotation of the stirring rod ensures that the cutting fluid is evenly heated in the inner tank. The rotating plate on the stirring rod further promotes uniform heating of the cutting fluid, ensuring even heat distribution. Since the boiling point of cutting fluid is usually higher than that of water, water will evaporate preferentially during the heating process. The evaporated water vapor adheres to the inverted trumpet-shaped plate and then flows along the inverted trumpet-shaped plate into the space between the inner tank and the fixed tank, achieving effective separation of cutting fluid and water. This not only improves dehydration efficiency but also prevents local overheating of the cutting fluid during the heating process, reducing the risk of cutting fluid deterioration or coking caused by local overheating.

[0018] 2. The dehydration mechanism for waste cutting fluid disposal, through the setting of the separation component, delivers the cutting fluid into the interior of the separation tank. The rotating motor is started, and the rotating motor drives the centrifuge tank to rotate. The rotation of the centrifuge tank separates the waste chips in the cutting fluid from the cutting fluid. When the centrifuge tank rotates, the scraper scrapes off the debris adhering to the inner wall of the centrifuge tank, thereby ensuring the centrifugation effect of the centrifuge tank, effectively removing solid impurities in the cutting fluid, and improving the purity of the cutting fluid. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the separation component structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the stirring assembly structure of this utility model;

[0022] Figure 4 This is a schematic diagram of the thermal insulation component of this utility model.

[0023] In the diagram: 1. Fixed tank; 2. Connecting pipe; 3. Separation assembly; 301. Separation bucket; 302. Rotary motor; 303. Centrifuge bucket; 304. Scraper; 4. Inner bucket; 5. Heating plate; 6. Stirring assembly; 601. Stirring rod; 602. Servo motor; 603. Rotating plate; 7. Inverted trumpet-shaped plate; 8. Insulation assembly; 801. Insulation layer; 802. Protective layer; 9. Mounting plate; 10. Inlet pipe; 11. Outlet pipe; 12. Control valve; 13. Controller; 14. First outlet pipe; 15. Second outlet pipe; 16. Solenoid valve; 17. Support leg. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0025] Please see Figures 1 to 4 This utility model provides a technical solution: a dehydration mechanism for waste cutting fluid disposal, including a fixed tank 1, a connecting pipe 2 fixedly connected to one side of the fixed tank 1, and a separation component 3 fixedly connected to one end of the connecting pipe 2. The separation component 3 separates debris from the cutting fluid. An inner tank 4 is provided inside the fixed tank 1, and a heating plate 5 is fixedly connected to the bottom of the inner tank 4. A stirring component 6 is provided inside the fixed tank 1, allowing the cutting fluid to be heated evenly. An inverted trumpet-shaped plate 7 is rotatably connected to the outside of the stirring component 6. A heat insulation component 8 is fixedly connected to the outside of the fixed tank 1. The system is configured to insulate the interior of the fixed tank 1. The separation assembly 3 includes a separation bucket 301 fixedly connected to one end of the connecting pipe 2. A rotating motor 302 is installed on the top surface of the separation bucket 301, and a centrifuge bucket 303 is installed at one end of the rotating motor 302. A scraper 304 is fixedly connected inside the separation bucket 301. The stirring assembly 6 includes a stirring rod 601 installed inside the fixed tank 1. A servo motor 602 is fixedly connected to one end of the stirring rod 601, and several sets of rotating plates 603 are rotatably connected to the surface of the stirring rod 601. The insulation assembly 8 includes an insulation layer 801 fixedly connected to the outside of the fixed tank 1, and a protective layer 802 is fixedly connected to the outside of the insulation layer 801.

[0026] The inverted trumpet-shaped plate 7 is rotatably connected to the outside of the stirring rod 601, and the connecting pipe 2 is fixedly connected to one side of the top surface of the inverted trumpet-shaped plate 7. The inverted trumpet-shaped plate 7 is designed to allow water vapor to be discharged.

[0027] A mounting plate 9 is fixedly connected to one side of the fixed tank 1, and an inlet pipe 10 is fixedly connected to the top surface of the separation tank 301. The mounting plate 9 serves to fix the separation tank 301.

[0028] The bottom surface of the separation tank 301 is fixedly connected to the discharge pipe 11, and the outside of the discharge pipe 11 is equipped with a control valve 12. The discharge pipe 11 is designed to discharge the debris.

[0029] A controller 13 is fixedly connected to the outside of the fixed tank 1, and a first liquid outlet pipe 14 is fixedly connected to the bottom surface of the fixed tank 1. A flow control valve is provided on the outside of the first liquid outlet pipe 14. The first liquid outlet pipe 14 is designed to discharge the dehydrated cutting fluid.

[0030] A second outlet pipe 15 is fixedly connected to one side of the fixed tank 1. A solenoid valve 16 is installed on the top surface of the second outlet pipe 15. The solenoid valve 16 is used to control the water flow.

[0031] The bottom surface of the fixed tank 1 is fixedly connected with three sets of support legs 17. Each set of support legs 17 has a gasket fixedly connected to its bottom surface. The support legs 17 serve to support the device.

[0032] In this invention, the working steps of the device are as follows:

[0033] First step: During the dehydration process, the heating plate 5 is first activated to heat the cutting fluid in the inner barrel 4. At the same time, the servo motor 602 is activated, which drives the stirring rod 601 to rotate. The rotation of the stirring rod 601 ensures that the cutting fluid is heated evenly in the inner barrel 4. The rotating plate 603 on the stirring rod 601 further promotes the even heating of the cutting fluid and ensures that the heat distribution is uniform. Since the boiling point of the cutting fluid is usually higher than that of water, water will evaporate first during the heating process. The evaporated water vapor will adhere to the inverted trumpet-shaped plate 7 and then flow into the space between the inner barrel 4 and the fixed tank 1 along the inverted trumpet-shaped plate 7, realizing the effective separation of cutting fluid and water. The heat preservation layer 801 plays an important role in this process. It can retain the internal heat and reduce heat loss, thereby significantly improving the dehydration efficiency.

[0034] The second step is to deliver the cutting fluid into the separator 301, start the rotating motor 302, and rotate the centrifuge 303 to separate the waste from the cutting fluid. When the centrifuge 303 rotates, the scraper 304 scrapes off the debris adhering to the inner wall of the centrifuge 303, thereby ensuring the centrifugation effect of the centrifuge 303, effectively removing solid impurities from the cutting fluid and improving the purity of the cutting fluid.

[0035] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0036] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dehydration mechanism for waste cutting fluid disposal, comprising a fixed tank (1), characterized in that: A connecting pipe (2) is fixedly connected to one side of the fixed tank (1), and a separation component (3) is fixedly connected to one end of the connecting pipe (2). An inner barrel (4) is provided inside the fixed tank (1), and a heating plate (5) is fixedly connected to the bottom surface of the inner barrel (4). A stirring component (6) is provided inside the fixed tank (1), and an inverted trumpet-shaped plate (7) is rotatably connected to the outside of the stirring component (6). A heat preservation component (8) is fixedly connected to the outside of the fixed tank (1). The separation component (3) includes a separation tank (301) fixedly connected to one end of the connecting pipe (2). A rotating motor (302) is provided on the top surface of the separation tank (301). A centrifuge tank (303) is provided at one end of the rotating motor (302). A scraper (304) is fixedly connected inside the separation tank (301). The stirring assembly (6) includes a stirring rod (601) disposed inside the fixed tank (1), one end of the stirring rod (601) is fixedly connected to a servo motor (602), and a number of rotating plates (603) are rotatably connected to the surface of the stirring rod (601). The insulation component (8) includes an insulation layer (801) fixedly connected to the outside of the fixed tank (1), and a protective layer (802) is fixedly connected to the outside of the insulation layer (801).

2. The dehydration mechanism for waste cutting fluid disposal according to claim 1, characterized in that: The inverted trumpet-shaped plate (7) is rotatably connected to the outside of the stirring rod (601), and the connecting pipe (2) is fixedly connected to one side of the top surface of the inverted trumpet-shaped plate (7).

3. The dehydration mechanism for waste cutting fluid disposal according to claim 1, characterized in that: A mounting plate (9) is fixedly connected to one side of the fixed tank (1), and an inlet pipe (10) is fixedly connected to the top surface of the separation tank (301).

4. The dehydration mechanism for waste cutting fluid disposal according to claim 1, characterized in that: The bottom surface of the separation tank (301) is fixedly connected to a discharge pipe (11), and a control valve (12) is provided on the outside of the discharge pipe (11).

5. The dehydration mechanism for waste cutting fluid disposal according to claim 1, characterized in that: A controller (13) is fixedly connected to the outside of the fixed tank (1), and a first liquid outlet pipe (14) is fixedly connected to the bottom surface of the fixed tank (1). A flow control valve is provided on the outside of the first liquid outlet pipe (14).

6. The dehydration mechanism for waste cutting fluid disposal according to claim 1, characterized in that: A second outlet pipe (15) is fixedly connected to one side of the fixed tank (1), and a solenoid valve (16) is provided on the top surface of the second outlet pipe (15).

7. The dehydration mechanism for waste cutting fluid disposal according to claim 1, characterized in that: The bottom surface of the fixed tank (1) is fixedly connected to three sets of support legs (17), and the bottom surface of each of the three sets of support legs (17) is fixedly connected to a gasket.

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