A multi-column skid-mounted pressure swing adsorption device

By introducing flow monitors and solenoid valve assemblies into the multi-tower skid-mounted pressure swing adsorption unit and utilizing a PLC control system, the problem of inaccurate valve-machine start-up switching was solved, improving the unit's efficiency and extending its service life.

CN224485446UActive Publication Date: 2026-07-14SICHUAN HONGHU SCI & TECH GRP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN HONGHU SCI & TECH GRP
Filing Date
2025-05-27
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The existing multi-tower skid-mounted pressure swing adsorption (PSA) units lack flow monitoring and intelligent control systems, resulting in inaccurate valve and machine start-up and switching, which affects the service life of the unit.

Method used

The device incorporates a flow monitor and a solenoid valve assembly, and uses a PLC control system to achieve precise control of the solenoid valve assembly, flow monitor, compressor, and vacuum pump, ensuring accurate start-up and switching of valves and machines.

Benefits of technology

It improved the efficiency of the equipment, reduced pipeline impact, and extended the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to industrial gas separation and purification equipment technical field proposes a kind of multi-tower pry installation pressure swing adsorption device, comprising: bottom plate and fixed platform;The top of bottom plate is fixedly installed with adsorption tower, the top of adsorption tower is fixedly installed with upper pipeline, the bottom of adsorption tower is fixedly installed with lower pipeline, the inside fixed mounting of upper pipeline and lower pipeline has first solenoid valve group, the inside fixed mounting of upper pipeline and lower pipeline has second solenoid valve group;The top of upper pipeline is fixedly installed with finished product pipeline, the inside fixed mounting of finished product pipeline has flow monitor. By making first solenoid valve group, second solenoid valve group, flow monitor, compressor and vacuum pump over wire connection PLC, can make PLC control first solenoid valve group, second solenoid valve group, flow monitor, compressor and vacuum pump, and then make each valve and machine more accurate in starting and conversion, increase the use efficiency of device.
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Description

Technical Field

[0001] This utility model belongs to the technical field of industrial gas separation and purification equipment, specifically relating to a multi-tower skid-mounted pressure swing adsorption device. Background Technology

[0002] Industrial gas separation and purification equipment is an indispensable piece of equipment in modern industrial production. Its main function is to remove impurities from gases through physical or chemical methods, thereby increasing the purity of the gases to meet the high-purity gas requirements of various industries. This equipment is widely used in petrochemical, steel, power, electronics, semiconductor, and medical fields, and has significant economic and environmental value.

[0003] A known authorized patent with application number CN201922100858.6 discloses a multi-tower skid-mounted pressure swing adsorption device: it includes a chassis, with multiple adsorption towers and a rotary valve mounted on the upper part of the chassis. The rotary valve includes an upper valve and a lower valve. The upper valve includes an upper valve body and an upper valve core, with the upper valve core located inside the upper valve body. The lower valve includes a lower valve body and a lower valve core, with the lower valve core located inside the lower valve body. The upper valve body has multiple upper ports, and the lower valve body has multiple lower ports. The top pipeline of the adsorption tower is connected to the upper port of the upper valve body, and the bottom pipeline of the adsorption tower is connected to the lower port of the lower valve body. The upper valve is connected to the product gas pipeline, and the lower valve is connected to the raw material gas pipeline and the waste gas pipeline. A filter is connected to the raw material gas pipeline, and the filter is mounted on the chassis.

[0004] However, during the implementation of the relevant technologies, the following problems were found in the above technical solutions: the above devices do not have flow monitoring and intelligent control systems, and the starting and switching of various valves and machines are not precise enough during use, which will cause the internal pipes of the devices to be impacted and damaged, affecting the service life of the devices.

[0005] Therefore, a multi-tower skid-mounted pressure swing adsorption device is proposed to solve the above problems. Utility Model Content

[0006] This invention proposes a multi-tower skid-mounted pressure swing adsorption device, which solves the problem in related technologies where the aforementioned devices lack flow monitoring and intelligent control systems, making it impossible to accurately control the start-up and switching of various valves and machines.

[0007] The technical solution of this utility model is as follows: A multi-tower skid-mounted pressure swing adsorption device, comprising: a base plate and a fixed platform;

[0008] An adsorption tower is fixedly installed on the top of the base plate, an upper pipeline is fixedly installed on the top of the adsorption tower, a lower pipeline is fixedly installed on the bottom of the adsorption tower, a first solenoid valve group is fixedly installed inside the upper pipeline and the lower pipeline, and a second solenoid valve group is fixedly installed inside the upper pipeline and the lower pipeline.

[0009] The top of the upper pipeline is fixedly installed with a finished pipeline, the inside of the finished pipeline is fixedly installed with a flow monitor, the inside of the fixed platform is fixedly installed with a gas storage tank, the top of the base plate is fixedly installed with a support rod, the top of the support rod is fixedly installed with an operating platform, and the inside of the adsorption tower is fixedly installed with an adsorbent.

[0010] Preferably, a PLC is fixedly installed inside the operating table, a compressor is fixedly installed on the top of the base plate, a raw material gas pipe is fixedly installed at the input end of the compressor, and a first connecting pipe is fixedly installed at the output end of the compressor.

[0011] Preferably, a vacuum pump is fixedly installed on the top of the base plate, an exhaust pipe is fixedly installed at the output end of the vacuum pump, and a second connecting pipe is fixedly installed at the input end of the vacuum pump.

[0012] Preferably, the first solenoid valve group includes a first solenoid valve, a second solenoid valve, a third solenoid valve, and a fourth solenoid valve, wherein the first and second solenoid valves are fixedly installed inside the upper pipeline, and the third and fourth solenoid valves are fixedly installed inside the lower pipeline.

[0013] Preferably, the second solenoid valve group includes solenoid valve No. 5, solenoid valve No. 6, solenoid valve No. 7 and solenoid valve No. 8, wherein solenoid valve No. 5 and solenoid valve No. 6 are fixedly installed inside the upper pipeline, and solenoid valve No. 7 and solenoid valve No. 8 are fixedly installed inside the lower pipeline.

[0014] Preferably, the PLC is connected to the first solenoid valve group, the second solenoid valve group, the flow monitor, the compressor, and the vacuum pump via wires.

[0015] The working principle and beneficial effects of this utility model are as follows: By connecting the first solenoid valve group, the second solenoid valve group, the flow monitor, the compressor, and the vacuum pump to the PLC via wires, the PLC can control the first solenoid valve group, the second solenoid valve group, the flow monitor, the compressor, and the vacuum pump, thereby making the start-up and switching of each valve and machine more precise and increasing the efficiency of the device. By fixing the raw material gas pipe to the input end of the compressor, the compressor can compress the raw material gas, and then pump it into the adsorption tower through the first connecting pipe and the lower pipeline, so that the raw material gas is filtered and adsorbed by the adsorbent, purifying the hydrogen. By fixing the waste gas pipe to the output end of the vacuum pump, the adsorbent can be reduced when the vacuum pump is started, so that the impurities filtered inside the adsorption tower are drawn away by the vacuum pump, thus preparing for the next hydrogen purification. Attached Figure Description

[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a front view of the present invention;

[0019] Figure 3 This is a cross-sectional view of the overall structure of this utility model;

[0020] Figure 4 For the present utility model Figure 3 A magnified view of part A in the image.

[0021] In the diagram: 1. Base plate; 2. Fixed platform; 3. Adsorption tower; 4. Upper pipeline; 5. Lower pipeline; 6. First solenoid valve group; 61. Solenoid valve No. 1; 62. Solenoid valve No. 2; 63. Solenoid valve No. 3; 64. Solenoid valve No. 4; 7. Second solenoid valve group; 71. Solenoid valve No. 5; 72. Solenoid valve No. 6; 73. Solenoid valve No. 7; 74. Solenoid valve No. 8; 8. Finished product pipeline; 9. Flow monitor; 10. Gas storage tank; 11. Support rod; 12. Operating platform; 13. Compressor; 14. Raw material gas pipeline; 15. First connecting pipe; 16. Vacuum pump; 18. Exhaust gas pipeline; 19. Second connecting pipe; 20. Adsorbent. Detailed Implementation

[0022] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0023] Implementation

[0024] Please see Figure 1 -4, A multi-tower skid-mounted pressure swing adsorption device, comprising: a base plate 1 and a fixed platform 2;

[0025] An adsorption tower 3 is fixedly installed on the top of the base plate 1. An upper pipeline 4 is fixedly installed on the top of the adsorption tower 3. A lower pipeline 5 is fixedly installed on the bottom of the adsorption tower 3. A first solenoid valve group 6 is fixedly installed inside the upper pipeline 4 and the lower pipeline 5. A second solenoid valve group 7 is fixedly installed inside the upper pipeline 4 and the lower pipeline 5.

[0026] The top of the upper pipeline 4 is fixedly installed with a finished pipeline 8, and the inside of the finished pipeline 8 is fixedly installed with a flow monitor 9. The inside of the fixed platform 2 is fixedly installed with a gas storage tank 10. The top of the bottom plate 1 is fixedly installed with a support rod 11, and the top of the support rod 11 is fixedly installed with an operating platform 12. The inside of the adsorption tower 3 is fixedly installed with an adsorbent 20.

[0027] The technical solution provided in this embodiment is as follows: In use, the required value is first set through the PLC inside the control panel 12, and the second solenoid valve group 7 is closed through the PLC. Then, the PLC starts the compressor 13 through the wire and pumps the raw material gas through the raw material gas pipe 14 into the lower pipeline 5 through the first connecting pipe 15. Then, it enters the interior of the three adsorption towers 3 in the latter half, and then the hydrogen is purified by the adsorbent 20. The impurities are left in the adsorption tower 3. The purified hydrogen enters the upper pipeline 4 and then through the finished product pipeline 8 so that the purified hydrogen enters the gas storage tank 10. Inside the system, the flow monitor 9 monitors the flow rate of hydrogen entering the finished product pipeline 8 in real time. When the adsorbent 20 inside the three adsorption towers 3 in the latter half cannot adsorb impurities and purify oxygen, the first solenoid valve group 6 is closed and the second solenoid valve group 7 is opened to allow the gas to be purified to enter the three adsorption towers 3 in the first half for hydrogen purification. Then, the vacuum pump 16 is turned on to remove the waste gas inside the three adsorption towers 3 in the latter half through the second connecting pipe 19 and the lower pipeline 5, so that the adsorbent 20 is reduced. Then, the waste gas is discharged through the waste gas pipe 18.

[0028] Furthermore, a PLC is fixedly installed inside the operating console 12, a compressor 13 is fixedly installed on the top of the base plate 1, a raw material gas pipe 14 is fixedly installed at the input end of the compressor 13, and a first connecting pipe 15 is fixedly installed at the output end of the compressor 13.

[0029] Specifically, by fixing the raw material gas pipe 14 to the input end of the compressor 13, the compressor 13 can compress the raw material gas, and then pump it into the adsorption tower 3 through the first connecting pipe 15 and the lower pipeline 5, so that the raw material gas is filtered and adsorbed by the adsorbent 20 to purify the hydrogen.

[0030] Furthermore, a vacuum pump 16 is fixedly installed on the top of the base plate 1, an exhaust pipe 18 is fixedly installed at the output end of the vacuum pump 16, and a second connecting pipe 19 is fixedly installed at the input end of the vacuum pump 16.

[0031] Specifically, by fixing the exhaust pipe 18 to the output end of the vacuum pump 16, the adsorbent 20 can be reduced when the vacuum pump 16 is started, so that the impurities filtered inside the adsorption tower 3 can be drawn away by the vacuum pump 16, thus preparing for the next hydrogen purification.

[0032] Furthermore, the first solenoid valve group 6 includes a first solenoid valve 61, a second solenoid valve 62, a third solenoid valve 63, and a fourth solenoid valve 64, wherein the first solenoid valve 61 and the second solenoid valve 62 are fixedly installed inside the upper pipeline 4, and the third solenoid valve 63 and the fourth solenoid valve 64 are fixedly installed inside the lower pipeline 5.

[0033] Specifically, by fixing solenoid valve 61 and solenoid valve 62 inside the upper pipeline 4, and fixing solenoid valve 63 and solenoid valve 64 inside the lower pipeline 5, the opening and closing of the first solenoid valve group 6 can be controlled by the PLC, thereby controlling the flow direction of gas inside the upper pipeline 4 and the lower pipeline 5.

[0034] Furthermore, the second solenoid valve group 7 includes solenoid valve 71 (number 5), solenoid valve 72 (number 6), solenoid valve 73 (number 7), and solenoid valve 74 (number 8), wherein solenoid valve 71 (number 5) and solenoid valve 72 (number 6) are fixedly installed inside the upper pipeline 4, and solenoid valve 73 (number 7) and solenoid valve 74 (number 8) are fixedly installed inside the lower pipeline 5.

[0035] Specifically, by classifying solenoid valves 71 (number 5), 72 (number 6), 73 (number 7), and 74 (number 8) into the second solenoid valve group 7, the flow direction of gas inside the PLC control device can be more precise.

[0036] Furthermore, the PLC is connected to the first solenoid valve group 6, the second solenoid valve group 7, the flow monitor 9, the compressor 13, and the vacuum pump 16 via wires.

[0037] Specifically, by connecting the first solenoid valve group 6, the second solenoid valve group 7, the flow monitor 9, the compressor 13, and the vacuum pump 16 to the PLC via wires, the PLC can control the first solenoid valve group 6, the second solenoid valve group 7, the flow monitor 9, the compressor 13, and the vacuum pump 16.

[0038] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A multi-column skid-mounted pressure swing adsorption apparatus, characterized by, Include: The bottom plate (1) and the fixed platform (2); The top of the bottom plate (1) is fixedly installed with an adsorption tower (3), the top of the adsorption tower (3) is fixedly installed with an upper pipeline (4), the bottom of the adsorption tower (3) is fixedly installed with a lower pipeline (5), the inside of the upper pipeline (4) and the lower pipeline (5) is fixedly installed with a first electromagnetic valve group (6), the inside of the upper pipeline (4) and the lower pipeline (5) is fixedly installed with a second electromagnetic valve group (7); The top of the upper pipeline (4) is fixedly installed with a finished product pipeline (8), the inside of the finished product pipeline (8) is fixedly installed with a flow monitor (9), the inside of the fixed platform (2) is fixedly installed with a gas storage tank (10), the top of the bottom plate (1) is fixedly installed with a support rod (11), the top of the support rod (11) is fixedly installed with an operation table (12), the inside of the adsorption tower (3) is fixedly installed with an adsorbent (20).

2. A multi-column skid-mounted pressure swing adsorption apparatus according to claim 1, wherein: The inside of the operation table (12) is fixedly installed with a PLC, the top of the bottom plate (1) is fixedly installed with a compressor (13), the input end of the compressor (13) is fixedly installed with a raw gas pipe (14), the output end of the compressor (13) is fixedly installed with a first connecting pipe (15).

3. A multi-column skid-mounted pressure swing adsorption apparatus according to claim 1, wherein: The top of the bottom plate (1) is fixedly installed with a vacuum pump (16), the output end of the vacuum pump (16) is fixedly installed with a waste gas pipe (18), the input end of the vacuum pump (16) is fixedly installed with a second connecting pipe (19).

4. A multi-column skid-mounted pressure swing adsorption apparatus according to claim 1, wherein: The first electromagnetic valve group (6) includes a first electromagnetic valve (61), a second electromagnetic valve (62), a third electromagnetic valve (63) and a fourth electromagnetic valve (64), wherein the first electromagnetic valve (61) and the second electromagnetic valve (62) are fixedly installed in the inside of the upper pipeline (4), the third electromagnetic valve (63) and the fourth electromagnetic valve (64) are fixedly installed in the inside of the lower pipeline (5).

5. A multi-column skid-mounted pressure swing adsorption apparatus according to claim 1, wherein: The second electromagnetic valve group (7) includes a fifth electromagnetic valve (71), a sixth electromagnetic valve (72), a seventh electromagnetic valve (73) and an eighth electromagnetic valve (74), wherein the fifth electromagnetic valve (71) and the sixth electromagnetic valve (72) are fixedly installed in the inside of the upper pipeline (4), the seventh electromagnetic valve (73) and the eighth electromagnetic valve (74) are fixedly installed in the inside of the lower pipeline (5).

6. A multi-column skid-mounted pressure swing adsorption apparatus according to claim 2, wherein: The PLC is connected with the first electromagnetic valve group (6), the second electromagnetic valve group (7), the flow monitor (9), the compressor (13) and the vacuum pump (16) through wires.

Citation Information

Patent Citations

  • CN211159177U