A vacuum device for resin processing
By introducing a buffer tank, camera, and sealing mechanism into the vacuum device, the problem of resin being accidentally sucked into the vacuum pump was solved, achieving safe and efficient resin processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- FUJIAN DEHUA GRACE CO LTD
- Filing Date
- 2025-09-08
- Publication Date
- 2026-07-14
Smart Images

Figure CN224489679U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of resin processing technology, and in particular to a vacuum device for resin processing. Background Technology
[0002] Resins are a class of high molecular weight polymers containing two or more epoxy groups in their molecules, with a backbone structure of aliphatic, alicyclic, or aromatic organic compounds. These polymers can form thermosetting products through the reaction of epoxy groups.
[0003] In the process of resin processing, a corresponding vacuum device is required. A vacuum pump on the device creates a vacuum inside, facilitating resin processing. However, during the vacuuming process, sometimes resin can be drawn into the vacuum pump due to various reasons. This can cause the vacuum pump to malfunction due to accidental resin intake, reducing the overall safety of the operation. Utility Model Content
[0004] To address the technical problem mentioned in the background art, where resin is easily drawn into the vacuum pump when using a vacuum pump to evacuate the device, this utility model provides a vacuum device for resin processing.
[0005] The vacuum device for resin processing provided by this utility model includes: a processing box for placing and processing resin; a vacuum pump fixedly installed on the outer wall of one side of the processing box; an installation tube fixedly installed on the processing box, the installation tube being connected to the vacuum pump; a buffer tank disposed on the installation tube, the buffer tank being used to buffer the resin entering the installation tube; a camera mounted on one side of the processing box, the camera being used to monitor the resin entering the installation tube; and a sealing mechanism mounted on the installation tube, the sealing mechanism being used to seal the installation tube.
[0006] Preferably, the mounting tube includes an observation tube, which is disposed on the mounting tube and is made of transparent plastic. The observation tube is located on one side of the camera.
[0007] Preferably, the sealing mechanism includes: a placement tube fixedly installed on the buffer tank, the placement tube being connected to the mounting tube; a mounting shaft rotatably installed on the placement tube, a stop block being fixedly installed on the mounting shaft, the stop block being adapted to the inner wall of the placement tube; and a first servo motor fixedly installed on one side of the outer wall of the placement tube, the output shaft of the first servo motor being connected to one end of the mounting shaft via a coupling.
[0008] Preferably, the installation pipe is provided with a purification box, the purification box is connected to the placement pipe, and the purification box is provided with activated carbon, which is used to purify the gas entering the installation pipe.
[0009] Preferably, the processing box is provided with a heating plate, which is used to heat the interior of the processing box.
[0010] Preferably, the processing box is provided with a material turning mechanism, which is used to turn the resin in the processing box. The material turning mechanism includes: a material turning frame rotatably installed in the processing box; and a second servo motor fixedly installed on the top of the processing box, the output shaft of the second servo motor being connected to the top of the material turning frame through a coupling.
[0011] Preferably, the purification chamber is equipped with a filter screen, which is used to filter and remove impurities from the gas entering the purification chamber.
[0012] Compared with related technologies, the vacuum device for resin processing provided by this utility model has the following advantages:
[0013] This invention provides a vacuum device for resin processing: it can perform vacuum processing on resin and effectively prevent resin from being sucked into the vacuum pump, thus avoiding malfunction of the vacuum pump due to accidental resin inhalation and improving the overall safety of the operation. Attached Figure Description
[0014] Figure 1 A front view schematic diagram of a preferred embodiment of the vacuum device for resin processing provided by this utility model;
[0015] Figure 2 This is a frontal sectional view of the present invention.
[0016] Figure 3 for Figure 2 The diagram shows an enlarged view of part A.
[0017] The following are labeled in the diagram: 1. Processing box; 2. Vacuum pump; 3. Mounting tube; 301. Observation tube; 4. Buffer tank; 5. Camera; 6. Placement tube; 7. Mounting shaft; 8. Stop block; 9. First servo motor; 10. Purification box; 11. Activated carbon; 12. Heating plate; 13. Second servo motor; 14. Turning rack; 15. Filter screen. Detailed Implementation
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification and the foregoing drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification or the foregoing drawings are used to distinguish different objects, not to describe a specific order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0019] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0020] This utility model provides a vacuum device for resin processing, such as... Figure 1-3 As shown, the vacuum device for resin processing includes: a processing box 1 for placing and processing resin; a vacuum pump 2 fixedly installed on the outer wall of one side of the processing box 1; an installation pipe 3 fixedly installed on the processing box 1, the installation pipe 3 being connected to the vacuum pump 2; a buffer tank 4 disposed on the installation pipe 3, the buffer tank 4 being used to buffer the resin entering the installation pipe 3; a camera 5 mounted on one side of the processing box 1, the camera 5 being used to monitor the resin entering the installation pipe 3; and a sealing mechanism mounted on the installation pipe 3, the sealing mechanism being used to seal the installation pipe 3.
[0021] In this embodiment, when processing the resin, the resin is placed into the processing chamber 1. The vacuum pump 2 is started by the controller (model OMRON E5CC-QX2ASM-800) on the device. With the cooperation of the installation tube 3, the processing chamber 1 is evacuated to process the resin, which facilitates the removal of air bubbles and makes the resin more compact. At the same time, the camera 5 monitors the resin entering the installation tube 3. When the camera 5 detects that resin has been sucked into the installation tube 3, the camera 5 sends a signal to the controller. The controller receives and recognizes the signal, and then activates the sealing mechanism to seal the installation tube 3. The resin entering the installation tube 3 is temporarily stored in the buffer tank 4, which effectively prevents the resin from being drawn into the vacuum pump 2 and avoids the vacuum pump 2 from malfunctioning due to the accidental sucking in of resin, thus improving the overall safety of the operation.
[0022] In a further preferred embodiment of the present invention, the mounting tube 3 includes an observation tube 301, which is disposed on the mounting tube 3. The observation tube 301 is made of transparent plastic and is located on one side of the camera 5.
[0023] In this embodiment, during the operation of the device, when resin may enter the mounting tube 3, since the observation tube 301 is made of transparent plastic, the camera 5 can monitor the resin entry situation in the mounting tube 3 in real time through the observation tube 301.
[0024] In a further preferred embodiment of the present invention, the sealing mechanism includes: a placement tube 6 fixedly installed on the buffer tank 4, the placement tube 6 being connected to the mounting tube 3; a mounting shaft 7 rotatably installed on the placement tube 6, a stop block 8 fixedly installed on the mounting shaft 7, the stop block 8 being adapted to the inner wall of the placement tube 6; and a first servo motor 9 fixedly installed on one side of the outer wall of the placement tube 6, the output shaft of the first servo motor 9 being connected to one end of the mounting shaft 7 via a coupling.
[0025] In this embodiment, during normal vacuuming operation, the baffle 8 is in the open state to ensure smooth gas flow in the installation tube 3. When the camera 5 detects that resin is sucked into the observation tube 301, the camera 5 sends a signal to the controller. The controller receives and recognizes the signal, and then the controller starts the first servo motor 9. The output shaft of the first servo motor 9 drives the installation shaft 7 to rotate through the coupling, thereby causing the baffle 8 fixed on the installation shaft 7 to rotate until the baffle 8 is tightly fitted with the inner wall of the placement tube 6, thus sealing the installation tube 3 and preventing resin from continuing to enter the vacuum pump 2. This avoids the vacuum pump 2 from malfunctioning due to accidental resin inhalation and improves the overall safety during operation.
[0026] In a further preferred embodiment of the present invention, a purification box 10 is provided on the installation pipe 3, the purification box 10 is connected to the placement pipe 6, and activated carbon 11 is provided inside the purification box 10. The activated carbon 11 is used to purify the gas entering the installation pipe 3.
[0027] In this embodiment, during the operation of the device, the vacuum pump 2 performs a vacuuming operation on the processing box 1 through the installation pipe 3. The gas enters the installation pipe 3 from the processing box 1, passes through the placement pipe 6 in sequence, and then enters the purification box 10. When the gas passes through the purification box 10, harmful substances and odors in it are adsorbed by the activated carbon 11, thereby purifying the gas. The purified gas is then discharged from the purification box 10 or enters the subsequent processing stage to remove harmful substances and odors from the gas, reduce environmental pollution, meet environmental protection requirements, and improve the working environment.
[0028] In a further preferred embodiment of the present invention, a heating plate 12 is provided on the processing box 1, and the heating plate 12 is used to heat the inside of the processing box 1.
[0029] In this embodiment, during resin processing, the resin is placed inside the processing chamber 1. According to the resin processing requirements, the heating plate 12 is turned on to heat the inside of the processing chamber 1. The heat generated by the heating plate 12 is transferred to the inside of the processing chamber 1, so that the resin is in a suitable processing temperature environment. At the same time, the device is equipped with a WEST 6100 temperature controller, which can control the operation of the heating plate 12.
[0030] In a further preferred embodiment of the present invention, a material turning mechanism is provided on the processing box 1. The material turning mechanism is used to turn the resin in the processing box 1. The material turning mechanism includes: a material turning frame 14 rotatably installed in the processing box 1; and a second servo motor 13 fixedly installed on the top of the processing box 1. The output shaft of the second servo motor 13 is connected to the top of the material turning frame 14 through a coupling.
[0031] In this embodiment, during resin processing, resin is placed into processing box 1. During processing, according to actual needs, the second servo motor 13 is started by the controller. The output shaft of the second servo motor 13 drives the tilting frame 14 to rotate inside processing box 1 via a coupling. The tilting frame 14 tilts the resin inside processing box 1, thereby allowing air bubbles in the resin to be better expelled.
[0032] In a further preferred embodiment of the present invention, a filter screen 15 is provided inside the purification box 10, and the filter screen 15 is used to filter and remove impurities from the gas entering the purification box 10.
[0033] In this embodiment, when the gas enters the purification chamber 10, it first passes through the filter screen 15, which intercepts and filters particulate matter such as dust and impurities in the gas. The filtered gas then comes into contact with the activated carbon 11 in the purification chamber 10, thereby reducing the impact of impurities on the activated carbon 11.
[0034] In summary, compared with related technologies, this device can perform vacuum processing on resin and effectively prevent resin from being sucked into the vacuum pump 2, thus avoiding malfunction of the vacuum pump 2 due to accidental resin inhalation and improving the overall safety of the operation.
[0035] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.
[0036] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A vacuum device for resin processing, characterized in that, include: A processing box used for placing and processing resin; A vacuum pump is fixedly installed on one side of the outer wall of the processing box; A mounting pipe is fixedly installed on the processing box, and the mounting pipe is connected to the vacuum pump; A buffer tank is disposed on the mounting tube, the buffer tank being used to buffer the resin entering the mounting tube; A camera mounted on one side of the processing box is used to monitor the resin entering the mounting tube; A sealing mechanism is mounted on the installation pipe, the sealing mechanism being used to seal the installation pipe.
2. The vacuum apparatus for resin processing according to claim 1, characterized in that, The mounting tube includes an observation tube, which is disposed on the mounting tube and is made of transparent plastic. The observation tube is located on one side of the camera.
3. The vacuum apparatus for resin processing according to claim 1, characterized in that, The blocking mechanism includes: A placement tube is fixedly installed on the buffer container, and the placement tube is connected to the mounting tube; A mounting shaft is rotatably mounted on the placement tube, and a stop block is fixedly mounted on the mounting shaft. The stop block is adapted to the inner wall of the placement tube. A first servo motor is fixedly installed on the outer wall of one side of the placement tube, and the output shaft of the first servo motor is connected to one end of the mounting shaft through a coupling.
4. The vacuum apparatus for resin processing according to claim 3, characterized in that, A purification box is installed on the installation pipe, and the purification box is connected to the placement pipe. Activated carbon is installed inside the purification box, and the activated carbon is used to purify the gas entering the installation pipe.
5. The vacuum apparatus for resin processing according to claim 1, characterized in that, A heating plate is provided on the processing box, and the heating plate is used to heat the inside of the processing box.
6. The vacuum apparatus for resin processing according to claim 1, characterized in that, The processing box is equipped with a material turning mechanism, which is used to turn the resin inside the processing box. The material turning mechanism includes: Rotate the material turning rack installed inside the processing box; A second servo motor is fixedly installed on the top of the processing box, and the output shaft of the second servo motor is connected to the top of the flipping frame through a coupling.
7. The vacuum apparatus for resin processing according to claim 4, characterized in that, The purification chamber is equipped with a filter screen, which is used to filter and remove impurities from the gas entering the purification chamber.