Automatic packing equipment for quoin

The automatic film roll replacement in the automatic packaging equipment for clay hulls is achieved through drive components and a synchronous wheel system, which solves the problem of reduced packaging speed caused by the equipment stopping to replace film rolls and improves the working efficiency of the equipment.

CN224491683UActive Publication Date: 2026-07-14GUANGDONG YUEJIANG ENERGY SAVING TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG YUEJIANG ENERGY SAVING TECH CO LTD
Filing Date
2025-09-08
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

The automatic packaging equipment for clay potting needs to be stopped when changing the top and bottom film rolls, which reduces the packaging speed.

Method used

The automatic film roll replacement is achieved by using a drive assembly to drive the rotating plate and unwinding shaft. The position of the film rolls is interchanged through a servo motor and synchronous wheel system, thus avoiding equipment downtime.

Benefits of technology

This improves the working efficiency of the clay packaging equipment, reduces film roll replacement time, and ensures that the equipment can package more clay in the same amount of time.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224491683U_ABST
    Figure CN224491683U_ABST
Patent Text Reader

Abstract

The utility model discloses a mortar automatic packaging equipment, including installation bottom plate, installation bottom plate top fixed setting has installation frame, the inside installation of installation frame has conveyer belt, installation bottom plate rear side is provided with drive assembly, installation bottom plate rear side fixed setting has installation vertical board, the inside rotation of installation vertical board is provided with lower mounting shaft and upper mounting shaft, lower mounting shaft and upper mounting shaft front end all fixed settings have rotary plate. Through drive assembly drive and rotate, make drive move, through the position of the used and unused of moving drive after use interchanges, and when replacing the film roll, do not need to stop mortar automatic packaging equipment, thereby reduce the time that film roll replaced consumed, avoided the packing speed reduction of mortar automatic packaging equipment that the replacement film roll spent too much time leads to, make the mortar automatic packaging equipment same time can pack more mortar.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of automatic packaging equipment for clay, and in particular to an automatic packaging equipment for clay. Background Technology

[0002] Firework clay refers to clay made using tar, resin, and other binders as raw materials, and materials such as corundum, bauxite, clay, silicon carbide, and coke powder. Anhydrous carbon firework clay is produced by pressing with a clay mill. During pressing, oil is added first, followed by lumps (clay and bitumen). After crushing, powdered materials (coke powder and clinker powder) are added. The mixture is then pressed and stirred until it meets the required standards, at which point the clay is ready for production.

[0003] After the clay is extruded and cut, it needs to be packaged. This is usually done using automatic clay packaging equipment. The automatic clay packaging equipment wraps the conveyed clay with a film, and then performs longitudinal sealing, transverse sealing and melting operations to wrap the clay in the film. A heat shrinking device is then used to heat the packaged clay, causing the packaging film to shrink and tightly wrap the clay.

[0004] However, during the process of wrapping clay with film in the automatic clay packaging equipment, after the top and bottom films are used up, the automatic clay packaging equipment needs to be stopped, the used packaging film rolls need to be removed, and unused top and bottom films need to be placed in and the rolls of top and bottom films need to be fixed. This process takes a lot of time, which reduces the speed of clay packaging by the automatic clay packaging equipment. Based on the above problems, this application proposes an automatic clay packaging equipment. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an automatic clay packaging device to solve the problems mentioned in the background section.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automatic packaging device for clay slurry includes a mounting base plate, a mounting frame fixedly mounted on the top of the mounting base plate, a conveyor belt installed inside the mounting frame, a drive assembly mounted on the rear side of the mounting base plate, a mounting vertical plate fixedly mounted on the rear side of the mounting base plate, a lower mounting shaft and an upper mounting shaft rotatably mounted inside the mounting vertical plate, a rotating plate fixedly mounted at the front end of each of the lower and upper mounting shafts, an unwinding assembly mounted inside the rotating plate, an upper guide roller and a lower guide roller rotatably mounted inside the mounting vertical plate, a film roll mounted on the front side of the rotating plate via the unwinding assembly, and a heating and cutting assembly and an edge sealing assembly mounted on the top of the mounting frame.

[0008] Preferably, the drive assembly includes a fixed plate fixedly mounted on the rear side of the mounting base plate. A servo motor is fixedly mounted on the top of the fixed plate. A lower single-groove synchronous pulley is fixedly mounted on the output end of the servo motor. A lower synchronous belt is internally engaged with the lower single-groove synchronous pulley. A double-groove synchronous pulley is internally engaged with the lower synchronous belt. The double-groove synchronous pulley is fixedly mounted on the rear end of the lower mounting shaft. An upper synchronous belt is internally engaged with the double-groove synchronous pulley. An upper single-groove synchronous pulley is internally engaged with the upper synchronous belt. The upper single-groove synchronous pulley is fixedly mounted on the rear end of the upper mounting shaft.

[0009] Preferably, the unwinding assembly includes an unwinding shaft rotatably disposed inside a rotating plate, a limiting plate fixedly disposed on the surface of the unwinding shaft, the limiting plate overlapping the film roll, and a fixing sleeve threadedly disposed on the surface of the unwinding shaft, the fixing sleeve overlapping the film roll.

[0010] Preferably, the heating and cutting assembly includes a U-shaped plate fixedly installed on the top of the mounting frame, a hydraulic push rod fixedly installed on the top of the U-shaped plate, a movable plate fixedly installed at the output end of the hydraulic push rod, a guide rod fixedly installed on the top of the movable plate, the guide rod being slidably installed inside the U-shaped plate, a heating cutter fixedly installed at the bottom of the movable plate, and a support platform installed below the heating cutter, the support platform being fixedly installed inside the mounting frame.

[0011] Preferably, the edge sealing assembly includes a connecting plate fixedly installed on the top of the mounting frame, a telescopic cylinder fixedly installed on the top of the connecting plate, a rectangular plate fixedly installed at the output end of the telescopic cylinder, a T-shaped slider slidably installed inside the rectangular plate, the T-shaped slider fixedly installed inside the connecting plate, and a heating plate fixedly installed at the bottom of the rectangular plate.

[0012] Preferably, a rectangular groove is provided through the interior of the mounting frame, and the support platform is fixedly installed inside the rectangular groove.

[0013] Preferably, the upper guide roller and the lower guide roller have the same specifications and are vertically aligned.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the automatic packaging equipment for clay is driven and rotated by the drive component, which moves the drive to exchange the used and unused positions. Moreover, when changing the film roll, there is no need to stop the automatic packaging equipment for clay, thereby reducing the time consumed by film roll changing. This avoids the packaging speed of the automatic packaging equipment for clay being reduced due to excessive time spent changing film rolls, and allows the automatic packaging equipment for clay to package more clay in the same amount of time. Attached Figure Description

[0015] Figure 1This is an isometric drawing of the structure of this utility model;

[0016] Figure 2 This is a partial structural diagram of the present invention;

[0017] Figure 3 This is a partial rear view of the structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the heating and cutting component structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the edge sealing component structure of this utility model.

[0020] In the diagram: 1. Mounting base plate; 2. Mounting frame; 3. Conveyor belt; 4. Fixing plate; 5. Servo motor; 6. Lower single-groove synchronous pulley; 7. Lower synchronous belt; 8. Double-groove synchronous pulley; 9. Lower mounting shaft; 10. Upper synchronous belt; 11. Upper single-groove synchronous pulley; 12. Upper mounting shaft; 13. Unwinding shaft; 14. Limiting plate; 15. Film roll; 16. Fixing sleeve; 17. Upper guide roller; 18. Lower guide roller; 19. U-shaped plate; 20. Hydraulic push rod; 21. Moving plate; 22. Guide rod; 23. Heated cutter; 24. Support platform; 25. Connecting plate; 26. Telescopic cylinder; 27. Rectangular plate; 28. T-shaped slider; 29. ​​Heating plate; 30. Rotating plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Reference Figure 1-5An automatic clay packaging device includes a mounting base plate 1, a mounting frame 2 fixedly mounted on the top of the mounting base plate 1, a conveyor belt 3 installed inside the mounting frame 2, a drive assembly mounted on the rear side of the mounting base plate 1, and a mounting vertical plate fixedly mounted on the rear side of the mounting base plate 1. A lower mounting shaft 9 and an upper mounting shaft 12 are rotatably mounted inside the mounting vertical plate. A rotating plate 30 is fixedly mounted at the front end of both the lower mounting shaft 9 and the upper mounting shaft 12. An unwinding assembly is installed inside the rotating plate 30. An upper guide roller 17 and a lower guide roller 18 are rotatably mounted inside the mounting vertical plate. The upper guide roller 17 and the lower guide roller 18 are of the same specifications and are vertically aligned. The front side of the rotating plate 30... A film roll 15 is installed via an unwinding assembly. A heating and cutting assembly and an edge sealing assembly are installed on the top of the mounting frame 2. The drive assembly includes a fixing plate 4 fixedly installed on the rear side of the mounting base plate 1. A servo motor 5 is fixedly installed on the top of the fixing plate 4. A lower single-groove synchronous pulley 6 is fixedly installed at the output end of the servo motor 5. A lower synchronous belt 7 is internally engaged with the lower single-groove synchronous pulley 6. A double-groove synchronous pulley 8 is internally engaged with the lower synchronous belt 7. The double-groove synchronous pulley 8 is fixedly installed at the rear end of the lower mounting shaft 9. An upper synchronous belt 10 is internally engaged with the double-groove synchronous pulley 8. An upper single-groove synchronous pulley 11 is internally engaged with the upper synchronous belt 10. The upper single-groove synchronous pulley 11 is fixedly installed at the rear end of the upper mounting shaft 12. The unwinding assembly includes an unwinding shaft 13 rotatably disposed inside a rotating plate 30. A limit plate 14 is fixedly disposed on the surface of the unwinding shaft 13, and the limit plate 14 overlaps with the film roll 15. A fixing sleeve 16 is threaded onto the surface of the unwinding shaft 13, and the fixing sleeve 16 overlaps with the film roll 15. A servo motor 5 drives a lower mounting shaft 9 to rotate via a lower single-groove synchronous pulley 6, a lower synchronous belt 7, and a double-groove synchronous pulley 8. The double-groove synchronous pulley 8 drives an upper mounting shaft 12 to rotate via an upper synchronous belt 10 and an upper single-groove synchronous pulley 11. This causes the lower mounting shaft 9 and the upper mounting shaft 12 to move the unwinding shaft 13 via the rotating plate 30. The unwinding shaft 13 then moves the film roll 15 via the limit plate 14 and the fixing sleeve 16. The machine moves by swapping the positions of the used film roll 15 and the unused film roll 15, pulling the top and bottom packaging films into contact, and heating and sealing the edges of the packaging film using the heated cutter 23. The used film roll 15 is then removed from the unwinding shaft 13, and the unused film roll 15 is replaced. The film roll 15 is then fixed by the fixing sleeve 16. This allows the film roll 15 to be replaced during the clay packaging process without stopping the automatic clay packaging equipment, thereby reducing the time spent on replacing the film roll 15 and avoiding a decrease in the packaging speed of the automatic clay packaging equipment due to excessive time spent on replacing the film roll 15. This allows the automatic clay packaging equipment to package more clay in the same amount of time.

[0023] Specifically, the heating and cutting assembly includes a U-shaped plate 19 fixedly installed on the top of the mounting frame 2. A hydraulic push rod 20 is fixedly installed on the top of the U-shaped plate 19. A movable plate 21 is fixedly installed at the output end of the hydraulic push rod 20. A guide rod 22 is fixedly installed on the top of the movable plate 21 and slides inside the U-shaped plate 19. A heating cutter 23 is fixedly installed at the bottom of the movable plate 21. A support platform 24 is installed below the heating cutter 23. A rectangular groove is provided through the inside of the mounting frame 2. The support platform 24 is fixedly installed inside the rectangular groove. The rectangular groove facilitates the installation of the support platform 24 and allows the packaging film on the film roll 15 to pass through the mounting frame 2, thus facilitating the loading of the film. The square film roll 15 and the packaging film on the lower film roll 15 are connected. The support platform 24 is fixedly installed inside the mounting frame 2. The clay to be packaged is placed on the right conveyor belt 3. The conveyor belt 3 drives the clay to contact the packaging film, so that the clay moves the packaging film. The right conveyor belt 3 transports the clay to the left conveyor belt 3. The hydraulic push rod 20 drives the output end to move the moving plate 21 downward. The moving plate 21 drives the guide rod 22 to slide inside the U-shaped plate 19, so that the moving plate 21 pushes the heating cutter 23 downward. The heating cutter 23, together with the support platform 24, heats and cuts the packaging film, and heats and seals the cut edge.

[0024] Specifically, the sealing assembly includes a connecting plate 25 fixedly installed on the top of the mounting frame 2. A telescopic cylinder 26 is fixedly installed on the top of the connecting plate 25. A rectangular plate 27 is fixedly installed at the output end of the telescopic cylinder 26. A T-shaped slider 28 is slidably installed inside the rectangular plate 27. The T-shaped slider 28 is fixedly installed inside the connecting plate 25. A heating plate 29 is fixedly installed at the bottom of the rectangular plate 27. The conveyor belt 3 on the left side moves the packaging film and the sealing compound. When the side of the packaging film moves into the interior of the connecting plate 25, the output end of the telescopic cylinder 26 drives the rectangular plate 27 to slide on the surface of the T-shaped slider 28, so that the rectangular plate 27 drives the heating plate 29 to contact the packaging film, thereby heating and sealing the side of the packaging film.

[0025] This automatic clay packaging equipment is connected to 220V mains power, and the main controller can be a conventional known device such as a computer for control.

[0026] In use: When the packaging film on the unwinding shaft 13 is used up, the servo motor 5 drives the lower single-groove synchronous wheel 6 to rotate. The lower single-groove synchronous wheel 6 drives the double-groove synchronous wheel 8 to rotate via the lower synchronous belt 7. The double-groove synchronous wheel 8 drives the upper single-groove synchronous wheel 11 to rotate via the upper synchronous belt 10. This causes the upper single-groove synchronous wheel 11 and the double-groove synchronous wheel 8 to simultaneously drive the lower mounting shaft 9 and the upper mounting shaft 12 to rotate. This causes the lower mounting shaft 9 and the upper mounting shaft 12 to simultaneously drive the rotating plate 30 to rotate, and the rotating plate 30 drives the unwinding shaft 13 to move. The unwinding shaft 13 is controlled by the limiting plate 14 and... The fixing sleeve 16 moves the film roll 15, moving the used film roll 15 upwards and placing the unused film roll 15 below. The packaging film of the top and bottom film rolls 15 is pulled, so that the top and bottom packaging films come into contact. The packaging film is then heated and sealed by the heating cutter 23, so that the top and bottom packaging films are connected together. The used film roll 15 is removed from the unwinding shaft 13, and the unused film roll 15 is placed on the unwinding shaft 13 and fixed by the fixing sleeve 16, so that the film roll 15 can be replaced during the packaging of the clay.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic clay packaging device, comprising a mounting base plate (1), characterized in that, The mounting base plate (1) is fixedly provided with a mounting frame (2) at the top. The mounting frame (2) is installed with a conveyor belt (3) inside. The mounting base plate (1) is provided with a drive assembly at the rear side. The mounting base plate (1) is fixedly provided with a mounting vertical plate at the rear side. The mounting vertical plate is rotatably provided with a lower mounting shaft (9) and an upper mounting shaft (12). The front ends of the lower mounting shaft (9) and the upper mounting shaft (12) are both fixedly provided with a rotating plate (30). The rotating plate (30) is provided with an unwinding assembly inside. The mounting vertical plate is rotatably provided with an upper guide roller (17) and a lower guide roller (18). The front side of the rotating plate (30) is provided with a film roll (15) through the unwinding assembly. The mounting frame (2) is provided with a heating and cutting assembly and an edge sealing assembly at the top.

2. The automatic packaging equipment for clay potting as described in claim 1, characterized in that, The drive assembly includes a fixed plate (4) fixedly installed on the rear side of the mounting base plate (1). A servo motor (5) is fixedly installed on the top of the fixed plate (4). A lower single-groove synchronous pulley (6) is fixedly installed at the output end of the servo motor (5). A lower synchronous belt (7) is meshed inside the lower single-groove synchronous pulley (6). A double-groove synchronous pulley (8) is meshed inside the lower synchronous belt (7). The double-groove synchronous pulley (8) is fixedly installed at the rear end of the lower mounting shaft (9). An upper synchronous belt (10) is meshed inside the double-groove synchronous pulley (8). An upper single-groove synchronous pulley (11) is meshed inside the upper synchronous belt (10). The upper single-groove synchronous pulley (11) is fixedly installed at the rear end of the upper mounting shaft (12).

3. The automatic packaging equipment for clay potting as described in claim 1, characterized in that, The unwinding assembly includes an unwinding shaft (13) rotatably disposed inside a rotating plate (30). A limiting plate (14) is fixedly disposed on the surface of the unwinding shaft (13). The limiting plate (14) and the film roll (15) are overlapped. A fixing sleeve (16) is threaded on the surface of the unwinding shaft (13). The fixing sleeve (16) and the film roll (15) are overlapped.

4. The automatic packaging equipment for clay potting as described in claim 1, characterized in that, The heating and cutting assembly includes a U-shaped plate (19) fixedly installed on the top of the mounting frame (2). A hydraulic push rod (20) is fixedly installed on the top of the U-shaped plate (19). A movable plate (21) is fixedly installed at the output end of the hydraulic push rod (20). A guide rod (22) is fixedly installed on the top of the movable plate (21). The guide rod (22) is slidably installed inside the U-shaped plate (19). A heating cutter (23) is fixedly installed at the bottom of the movable plate (21). A support platform (24) is installed below the heating cutter (23). The support platform (24) is fixedly installed inside the mounting frame (2).

5. The automatic packaging equipment for clay potting as described in claim 1, characterized in that, The edge sealing assembly includes a connecting plate (25) fixedly installed on the top of the mounting frame (2). A telescopic cylinder (26) is fixedly installed on the top of the connecting plate (25). A rectangular plate (27) is fixedly installed at the output end of the telescopic cylinder (26). A T-shaped slider (28) is slidably installed inside the rectangular plate (27). The T-shaped slider (28) is fixedly installed inside the connecting plate (25). A heating plate (29) is fixedly installed at the bottom of the rectangular plate (27).

6. The automatic packaging equipment for clay potting as described in claim 4, characterized in that, The mounting frame (2) has a rectangular groove running through it, and the support platform (24) is fixedly installed inside the rectangular groove.

7. The automatic packaging equipment for clay potting as described in claim 1, characterized in that, The upper guide roller (17) and the lower guide roller (18) have the same specifications and are vertically aligned.