A fully automatic multi-layer bag unpacking machine

The fully automatic multi-layer bag unpacking machine utilizes a motor-driven synchronous wheel and gear system to achieve automatic unpacking of packaging bags and uniform material feeding, solving the problem of low efficiency in traditional manual unpacking and improving unpacking efficiency and safety.

CN224491786UActive Publication Date: 2026-07-14孟德智
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
孟德智
Filing Date
2025-05-30
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

Traditional methods of unpacking multi-layered packaging bags rely on manual operation, which is inefficient and poses safety hazards, making it difficult to achieve rapid and uniform unpacking of packaging bags and smooth material feeding.

Method used

A fully automatic multi-layer bag unpacking machine was designed. It adopts a guide plate, a screening screen plate and a material unpacking component. The machine utilizes a motor to drive synchronous wheels, gears and crushing augers to work together to achieve automatic unpacking of packaging bags and uniform feeding of materials. The unpacking blades and crushing auger separate the packaging bags from the materials.

Benefits of technology

It enables automated unpacking of packaging bags, avoids blockages, ensures uniform material feeding and effective separation, improves unpacking efficiency, and reduces labor intensity and safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full -automatic multilayer bag unpacking machine relates to industrial production unpacking technical field, including guide plate, screening screen board, and one end of guide plate is provided with material guiding unpacking subassembly, and first output shaft drives first synchronous wheel rotation and drives its outer wall first synchronous belt to do rotating work on two second synchronous wheels to realize driving driving gear rotation, and driving gear is engaged with first driven gear and drives rotating lever and rotating shaft rotation, and a plurality of material guiding plates on the outer wall of positioning block guide the material of discharging, avoid the work of realizing uniform speed discharging simultaneously to avoid the block, and the work of cutting the packing bag of discharging is realized by the rotation of unpacking blade, and the rotating kinetic energy of rotating shaft is transported to the input end of two fourth synchronous wheels through third synchronous wheel, second synchronous belt by second output shaft, realizes the rotating work of using two second driven gears through output end drive big driving gear, big driven gear, and the work of breaking the material in the packing bag after cutting can be broken by setting broken auger.
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Description

Technical Field

[0001] This utility model relates to the field of industrial production unpacking technology, and in particular to a fully automatic multi-layer bag unpacking machine. Background Technology

[0002] In industrial production, especially in industries such as chemicals, food, and pharmaceuticals, multi-layered packaging bags are widely used to package raw materials. These bags are typically made of multiple layers of different materials, possessing high strength and sealing properties, effectively protecting the internal materials from external environmental influences. However, before these raw materials can be incorporated into the production process, the packaging bags must be opened and the internal materials separated.

[0003] Traditional unpacking methods rely mainly on manual operation, which is not only inefficient and labor-intensive, but also poses potential safety hazards. Multi-layered packaging bags are made of different composite materials, and the layers are tightly bonded together, making it difficult to disassemble and separate them at once. During the unpacking process, it is necessary to ensure that the internal materials can be poured out smoothly and evenly to avoid blockages and accumulation.

[0004] To address the above problems, a fully automatic multi-layer bag unpacking machine needs to be designed to overcome them. Utility Model Content

[0005] The main objective of this invention is to provide a fully automatic multi-layer bag unpacking machine, which can effectively solve the problems in the background art.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A fully automatic multi-layer bag unpacking machine includes a guide plate and a screening screen, wherein a material guiding and unpacking component is provided at one end of the guide plate;

[0008] The material guiding and unpacking assembly includes a support base disposed at one end of the guide plate, a motor mounted on the top of the support base, a first output shaft connected to the output end of the motor, a first synchronous pulley connected to one end of the first output shaft, a first synchronous belt connected to the outer wall of the first synchronous pulley, a limit seat connected to the first synchronous pulley via a movable rod, two second synchronous pulleys respectively connected to the inner side of the first synchronous belt away from the first synchronous pulley via the first output shaft, a drive gear connected to the output end of the second synchronous pulley, a first driven gear connected to the outer wall of the drive gear, a rotating shaft connected to the output end of the second synchronous pulley away from the drive gear, unpacking blades connected to the outer wall of the rotating shaft, a second output shaft connected to the end of the rotating shaft away from the second synchronous pulley, and a third synchronous pulley connected to the end of the second output shaft away from the rotating shaft.

[0009] As a preferred embodiment of this utility model, the outer wall of the third synchronous pulley is connected to a second synchronous belt. Two fourth synchronous pulleys are connected to the inner side of the second synchronous belt away from the third synchronous pulley. A second driven gear is connected to one end of each fourth synchronous pulley. A second driven gear is meshed with the outer wall of each of the second driven gears. A large driving gear is connected to the output end of the second driven gear near the screening screen plate, penetrating the guide plate. A large driven gear is meshed with the outer wall of the large driving gear. A limit gear is connected to the output end of the large driven gear. A crushing auger is connected to the output end of the limit gear. A rotating shaft is connected to the outer wall of the large driving gear away from the large driven gear via a gear.

[0010] As a preferred embodiment of this utility model, a rotating rod is connected to the output end of the first synchronous pulley through the guide plate. A rotating rod is connected to the output end of each of the drive gears. A positioning block is connected to the outer wall of the rotating rod. Multiple guide plates are connected to the outer wall of each positioning block. A limiting cylinder is connected to the end of the rotating rod away from the first synchronous pulley.

[0011] In a preferred embodiment of this utility model, the motor is driven to the first synchronous pulley via the first output shaft, the first synchronous pulley is driven to the two first synchronous belts via the limiting seat, the first synchronous belts are driven to the driving gear via the transmission shaft, and the driving gear is meshed with the first driven gear.

[0012] As a preferred embodiment of this utility model, the driving gear is rotatably connected to the rotating rod, the rotating rod is rotatably connected to the limiting cylinder, the second synchronous wheel at the end away from the driving gear is rotatably connected to the rotating shaft through a transmission shaft, the rotating shaft is rotatably connected to a plurality of unpacking blades, the rotating shaft is driven to the third synchronous wheel through the second output shaft, and the output end of the first synchronous wheel is rotatably connected to the rotating rod through the side of the guide plate through the transmission shaft.

[0013] As a preferred embodiment of this utility model, the second synchronous belt is connected to the two fourth synchronous pulleys via the third synchronous pulley, and the outer walls of the two second driven gears mesh.

[0014] As a preferred embodiment of this utility model, the output end of the second driven gear near the end of the screening screen is connected to the large driving gear via a transmission shaft. The second driven gear is connected to the large driving gear, and the large driving gear is connected to the large driven gear.

[0015] As a preferred embodiment of this utility model, the large driving gear is movably connected to the crushing auger via a connecting shaft, and the end of the large driving gear away from the large driven gear meshes with a gear at one end of the outer wall of the rotating shaft. Beneficial effects

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] This fully automatic multi-layer bag unpacking machine uses a first output shaft to drive a first synchronous pulley, which in turn drives a first synchronous belt on its outer wall to rotate on two second synchronous pulleys. This, in turn, drives a drive gear to rotate. The drive gear meshes with the first driven gear, simultaneously driving a rotating rod and a rotating shaft to rotate. Multiple guide plates on the outer wall of the positioning block guide the material being fed, preventing blockages and ensuring uniform feeding. The unpacking blades rotate to cut the packaging bags. The second output shaft transmits the rotational kinetic energy of the rotating shaft to the input ends of two fourth synchronous pulleys via a third synchronous pulley and a second synchronous belt. This allows the two second driven gears to drive the large drive gear and the large driven gear to rotate through the output ends. The crushing auger further crushes the material inside the cut packaging bag, separating the packaging bag from the material. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the material guiding and unpacking assembly of this utility model;

[0020] Figure 3 This is a schematic diagram of the unpacking blade installation structure of this utility model;

[0021] Figure 4 This is a schematic diagram of structure A of this utility model.

[0022] In the diagram: 1. Guide plate; 2. Screening mesh; 3. Material guiding and unpacking assembly; 301. Support base; 302. Motor; 303. First output shaft; 304. First synchronous pulley; 305. Limiting seat; 306. First synchronous belt; 307. Second synchronous pulley; 308. Drive gear; 309. Rotating rod; 310. Positioning block; 311. Guide plate; 312. Limiting cylinder; 313. First driven gear; 314. Rotating shaft; 315. Unpacking blade; 316. Second output shaft; 317. Third synchronous pulley; 318. Second synchronous belt; 319. Fourth synchronous pulley; 320. Second driven gear; 321. Large drive gear; 322. Large driven gear; 323. Limiting gear; 324. Crushing auger. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] like Figures 1-4 As shown, a fully automatic multi-layer bag unpacking machine includes a guide plate 1 and a screening screen 2. One end of the guide plate 1 is provided with a material guiding and unpacking component 3.

[0025] The material guiding and unpacking assembly 3 includes a support base 301 disposed at one end of the guide plate 1. A motor 302 is mounted on the top of the support base 301. The output end of the motor 302 is connected to a first output shaft 303. One end of the first output shaft 303 is connected to a first synchronous pulley 304. A first synchronous belt 306 is connected to the outer wall of the first synchronous pulley 304. The first synchronous pulley 304 is connected to a limit seat 305 via a movable rod. The inner side of the first synchronous belt 306 away from the first synchronous pulley 304 is connected to the first output shaft 303. There are two second synchronous pulleys 307. The output end of the second synchronous pulley 307 is connected to the driving gear 308. The outer wall of the driving gear 308 is connected to the first driven gear 313. The output end of the second synchronous pulley 307 away from the driving gear 308 is connected to the rotating shaft 314. The outer wall of the rotating shaft 314 is connected to the unpacking blade 315. The end of the rotating shaft 314 away from the second synchronous pulley 307 is connected to the second output shaft 316. The end of the second output shaft 316 away from the rotating shaft 314 is connected to the third synchronous pulley 317.

[0026] The outer wall of the third synchronous pulley 317 is connected to the second synchronous belt 318. The inner side of the second synchronous belt 318 away from the third synchronous pulley 317 is connected to two fourth synchronous pulleys 319. One end of the fourth synchronous pulley 319 is connected to a second driven gear 320. The outer wall of the second driven gear 320 is meshed with another second driven gear 320. The output end of the second driven gear 320 near the end of the screening plate 2 is connected to a large driving gear 321 through the guide plate 1. The outer wall of the large driving gear 321 is meshed with a large driven gear 322. The output end of the large driven gear 322 is connected to a limit gear 323. The output end of the limit gear 323 is connected to a crushing auger 324. The outer wall of the large driving gear 321 away from the large driven gear 322 is connected to a rotating shaft 314 through a gear.

[0027] The output end of the first synchronous pulley 304 is connected to a rotating rod 309 through the guide plate 1. The output ends of the drive gears 308 are all connected to rotating rods 309. A positioning block 310 is connected to the outer wall of the rotating rod 309, and multiple guide plates 311 are connected to the outer wall of each positioning block 310. A limiting cylinder 312 is connected to the end of the rotating rod 309 away from the first synchronous pulley 304. The motor 302 is connected to the first synchronous pulley 304 via a first output shaft 303. The first synchronous pulley 304 is connected to two first synchronous belts 306 via a limiting seat 305. The first synchronous belts 306 are connected to the drive gear 308 via a drive shaft. The drive gear 308 meshes with the first driven gear 313. The drive gear 308 is rotatably connected to the rotating rod 309, and the rotating rod 309 is rotatably connected to the limiting cylinder 312. The second synchronous pulley 307, located away from the drive gear 308, is connected to the rotating shaft 309 via a drive shaft. 14 Rotary connection: Rotary shaft 314 is rotatably connected to multiple unpacking blades 315. Rotary shaft 314 is driven by a second output shaft 316 and a third synchronous pulley 317. The output ends of the first synchronous pulley 304 are rotatably connected to the rotating rod 309 through the side of the guide plate 1 via a transmission shaft. The second synchronous belt 318 is driven by two fourth synchronous pulleys 319 via the third synchronous pulley 317. The outer walls of the two second driven gears 320 mesh. The output end of the second driven gear 320 near the end of the screening screen plate 2 is driven by a transmission shaft and connected to the large driving gear 321. The second driven gear 320 is driven by the large driving gear 321, and the large driving gear 321 is driven by the large driven gear 322. The large driving gear 321 is movably connected to the crushing auger 324 via a connecting shaft. The end of the large driving gear 321 away from the large driven gear 322 meshes with a gear at one end of the outer wall of the rotating shaft 314.

[0028] In this system, motor 302 starts, serving as the power source for the entire system. The output of motor 302 transmits power through a first output shaft 303, which is connected to a first synchronous pulley 304, causing the pulley to rotate. The first synchronous pulley 304, through a first synchronous belt 306 on its outer wall, drives two second synchronous pulleys 307 to rotate. The outputs of the two second synchronous pulleys 307 are connected to a drive gear 308 via a transmission shaft, thus the drive gear 308 also begins to rotate. The drive gear 308 meshes with a first driven gear 313, transmitting power to the driven gear 313. 08 transmits power through the connected rotating rod 309. The rotating rod 309 drives multiple guide plates 311 to rotate through the positioning block 310 connected to the outer wall. The packaging bag is fed from above the guide plate 1. The multiple guide plates 311 guide the falling material to avoid blockage and achieve uniform feeding. The second synchronous wheel 307 at the end away from the active gear 308 transmits power to the rotating shaft 314 through the transmission shaft. The rotating shaft 314 drives the unpacking blades 315 on the outer wall to rotate. When the packaging bag is guided to the action area of ​​the unpacking blades 315, the rotating unpacking blades 315 will cut or tear the packaging bag, creating conditions for the subsequent material to fall.

[0029] The rotational kinetic energy of the rotating shaft 314 is output through the second output shaft 316. The second output shaft 316 drives the third synchronous pulley 317 to rotate. The third synchronous pulley 317 transmits power to two parallel or sequentially arranged fourth synchronous pulleys 319 through the second synchronous belt 318 on its outer wall. The outer walls of the two second driven gears 320 mesh with each other. This meshing method is usually used to transmit power to another shaft and may play a role in synchronization or changing direction. The output end of the second driven gear 320 near the downstream screening screen plate 2 is connected to the large driving gear 321 through the transmission shaft and drives it to rotate. The large driving gear 321 meshes with the large driven gear 322. This large gear transmission pair may be used to further transmit power or adjust the speed and torque. The large driving gear 321 is connected to the crushing auger 324 through its connecting shaft and drives the crushing auger 324 to rotate. The rotating crushing auger 324 agitates, crushes and pushes the material in the packaging bag that has been cut by the unpacking blades 315. The function of the crushing auger 324 is to further crush the material and effectively separate the material from the packaging bag fragments, so that the material can pass smoothly through the subsequent screening screen 2 and other structures.

[0030] It should be noted that this utility model is a fully automatic multi-layer bag unpacking machine. In use, firstly, the motor 302 starts, outputting power through the first output shaft 303. The first output shaft 303 is connected to the first synchronous pulley 304, causing the first synchronous pulley 304 to rotate. The first synchronous pulley 304 drives two second synchronous pulleys 307 to rotate via the first synchronous belt 306 on the outer wall. The output ends of the two second synchronous pulleys 307 are connected to a drive gear 308, so the drive gear 308 also begins to rotate. Secondly, the drive gear 308 meshes with the first driven gear 313, transmitting power to the first driven gear 313. Simultaneously, the drive gear 308 also transmits power through the connected rotating rod 309. The rotating rod 309 transmits power through the positioning block 310 connected to the outer wall. Multiple guide plates 311 rotate, and the packaging bag is fed from above the guide plate 1. The multiple guide plates 311 guide the falling material to avoid blockage and achieve uniform feeding. The second synchronous wheel 307, which is away from the active gear 308, transmits power to the rotating shaft 314 through the transmission shaft. The rotating shaft 314 drives the unpacking blades 315 on the outer wall to rotate. The unpacking blades 315 are used to cut the falling packaging bag. Then, the second output shaft 316 transmits the rotational kinetic energy of the rotating shaft 314. When the packaging bag is guided to the action area of ​​the unpacking blades 315, the rotating unpacking blades 315 will cut or tear the packaging bag, creating conditions for the subsequent material to fall. The rotational kinetic energy of the rotating shaft 314 is output through the second output shaft 316. The second output shaft 316 drives the third synchronous wheel 317 to rotate. The third synchronous wheel 317 transmits power to two parallel or sequentially arranged fourth synchronous wheels 319 through the second synchronous belt 318 on its outer wall. Then, the outer walls of the two second driven gears 320 mesh with each other. This meshing method is typically used to transmit power to another shaft and may serve to synchronize or change direction. The output end of the second driven gear 320, located near one end of the subsequent processing screen plate 2, is connected to the large driving gear 321 via a transmission shaft and drives it to rotate. The large driving gear 321 meshes with the large driven gear 322. This large gear transmission pair may be used to further transmit power or adjust the speed and torque. The large driving gear 321 is connected to the crushing auger 324 via its connecting shaft, driving the crushing auger 324 to rotate. The rotating crushing auger 324 agitates, crushes, and pushes the material inside the packaging bag that has been cut by the unpacking blades 315. The function of the crushing auger 324 is to further crush the material and effectively separate the material from the packaging bag fragments, allowing the material to pass smoothly through the subsequent screen plate 2 and other structures. Finally, after the crushed packaging bag and material are screened by the screen plate 2, the material falls to the bottom of the screen plate 2, and the packaging bag falls onto the screen plate 2.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A fully automatic multi-layer bag unpacking machine, comprising a guide plate (1) and a screening screen (2), characterized in that: One end of the guide plate (1) is provided with a material guiding and unpacking assembly (3); The material unpacking assembly (3) includes a support base (301) disposed at one end of the guide plate (1). A motor (302) is mounted on the top of the support base (301). The output end of the motor (302) is connected to a first output shaft (303). One end of the first output shaft (303) is connected to a first synchronous pulley (304). A first synchronous belt (306) is connected to the outer wall of the first synchronous pulley (304). The first synchronous pulley (304) is connected to a limit seat (305) via a movable rod. The inner side of the first synchronous belt (306) away from the first synchronous pulley (304) is connected to the first output shaft (303) respectively. Two second synchronous pulleys (307) are connected. The output end of the second synchronous pulley (307) is connected to a driving gear (308). The outer wall of the driving gear (308) is connected to a first driven gear (313). The output end of the second synchronous pulley (307) away from the driving gear (308) is connected to a rotating shaft (314). The outer wall of the rotating shaft (314) is connected to a depackaging blade (315). The end of the rotating shaft (314) away from the second synchronous pulley (307) is connected to a second output shaft (316). The end of the second output shaft (316) away from the rotating shaft (314) is connected to a third synchronous pulley (317).

2. The fully automatic multi-layer bag unpacking machine according to claim 1, characterized in that: The outer wall of the third synchronous pulley (317) is connected to a second synchronous belt (318). The inner side of the second synchronous belt (318) away from the third synchronous pulley (317) is connected to two fourth synchronous pulleys (319). One end of the fourth synchronous pulley (319) is connected to a second driven gear (320). The outer wall of the second driven gear (320) is meshed with a second driven gear (320). The output end of the second driven gear (320) near the end of the screening plate (2) passes through the guide plate (1) and is connected to a large driving gear (321). The outer wall of the large driving gear (321) is meshed with a large driven gear (322). The output end of the large driven gear (322) is connected to a limiting gear (323). The output end of the limiting gear (323) is connected to a crushing auger (324). The outer wall of the large driving gear (321) away from the large driven gear (322) is connected to a rotating shaft (314) through a gear.

3. The fully automatic multi-layer bag unpacking machine according to claim 1, characterized in that: The output end of the first synchronous pulley (304) is connected to a rotating rod (309) through one side of the guide plate (1). The output ends of the drive gears (308) are all connected to rotating rods (309). The outer wall of the rotating rod (309) is connected to a positioning block (310). The outer wall of the positioning block (310) is connected to multiple guide plates (311). The end of the rotating rod (309) away from the first synchronous pulley (304) is connected to a limiting cylinder (312).

4. The fully automatic multi-layer bag unpacking machine according to claim 1, characterized in that: The motor (302) is connected to the first synchronous pulley (304) via the first output shaft (303). The first synchronous pulley (304) is connected to the two first synchronous belts (306) via the limiting seat (305). The first synchronous belts (306) are connected to the driving gear (308) via the transmission shaft. The driving gear (308) is meshed with the first driven gear (313).

5. The fully automatic multi-layer bag unpacking machine according to claim 3, characterized in that: The drive gear (308) is rotatably connected to the rotating rod (309), the rotating rod (309) is rotatably connected to the limiting cylinder (312), the second synchronous wheel (307) at the end away from the drive gear (308) is rotatably connected to the rotating shaft (314) through the transmission shaft, the rotating shaft (314) is rotatably connected to the multiple unpacking blades (315), the rotating shaft (314) is driven to the third synchronous wheel (317) through the second output shaft (316), and the output end of the first synchronous wheel (304) is rotatably connected to the rotating rod (309) through the side of the guide plate (1) through the transmission shaft.

6. The fully automatic multi-layer bag unpacking machine according to claim 2, characterized in that: The second synchronous belt (318) is connected to the two fourth synchronous pulleys (319) via the third synchronous pulley (317), and the outer walls of the two second driven gears (320) mesh.

7. The fully automatic multi-layer bag unpacking machine according to claim 2, characterized in that: The output end of the second driven gear (320) near one end of the screening plate (2) is connected to the large driving gear (321) via a transmission shaft. The second driven gear (320) is connected to the large driving gear (321), and the large driving gear (321) is connected to the large driven gear (322).

8. The fully automatic multi-layer bag unpacking machine according to claim 2, characterized in that: The large driving gear (321) is movably connected to the crushing auger (324) via a connecting shaft, and the end of the large driving gear (321) away from the large driven gear (322) meshes with a gear at one end of the outer wall of the rotating shaft (314).