A galvanizing production line water quenching waste heat recovery device
By designing a water-quenched waste heat recovery device with heat-conducting ring pipes and filter plates in the galvanizing production line, the problem of difficult waste heat recovery from exhaust gas was solved, achieving efficient utilization of waste heat and safe pressure relief, and simplifying the maintenance process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG JIXING ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-10-20
- Publication Date
- 2026-07-14
AI Technical Summary
In galvanizing production lines, the waste heat generated during water quenching is difficult to recover and utilize, leading to resource waste.
A waste heat recovery device for water quenching in a galvanizing production line, comprising a heat-conducting ring pipe and a filter plate, was designed. The heat-conducting ring pipe heats water and recovers waste heat from the exhaust gas, while the filter plate filters impurities. Combined with a pressure relief mechanism, automatic pressure relief is achieved to prevent excessive gas pressure.
It achieves efficient recovery and utilization of waste heat from exhaust gas, avoids the dangers caused by heat loss and excessive gas pressure, and simplifies maintenance.
Smart Images

Figure CN224499193U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of waste heat recovery devices, specifically a water quenching waste heat recovery device for a galvanizing production line. Background Technology
[0002] In galvanizing production lines, water quenching is mainly used for subsequent processing of galvanized workpieces. It can quickly cool the workpieces, shorten the cooling time after galvanizing, help improve the processing efficiency of the entire production line, and ensure the smoothness of continuous production. At the same time, through proper cooling, it can help maintain the integrity and uniformity of the galvanized layer on the workpiece surface, reduce coating problems caused by improper cooling, and ensure that the workpiece has stable corrosion resistance to meet the subsequent use requirements in fields such as construction, machinery, and transportation.
[0003] Waste gas is generated during water quenching, and it is inconvenient to recover and utilize the waste heat from this gas. Direct discharge of the waste gas results in resource waste. Therefore, improvements are needed. Utility Model Content
[0004] The purpose of this invention is to provide a waste heat recovery device for water quenching in a galvanizing production line, which solves the problem of the inconvenience of recovering and utilizing waste heat from exhaust gas.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a water quenching waste heat recovery device for a galvanizing production line, comprising a tank body, a drain outlet fixedly connected to the bottom of the tank body, a water inlet fixedly connected to the top of the tank body, a heat-conducting ring pipe disposed inside the tank body, an air outlet fixedly connected to the upper left end of the heat-conducting ring pipe, and an air inlet fixedly connected to the lower left end of the heat-conducting ring pipe, both the air outlet and the air inlet being fixedly connected to the tank body, a box body fixedly sleeved on the outside of the air inlet, the box body being fixedly connected to the tank body, two filter plates slidingly sleeved inside the box body, a connecting rod fixedly connected between the two filter plates, an input port fixedly connected to the left end of the box body, a cover plate slidingly sleeved on the top of the box body, the cover plate being fixedly connected to the filter plates via a rod, a pressure relief mechanism disposed on the tank body, and a connecting mechanism disposed on the cover plate.
[0006] Preferably, the pressure relief mechanism includes a fixed base, which is fixedly connected to the top of the tank. An air outlet is fixedly connected to the right end of the fixed base. A fixed rod is fixedly connected inside the fixed base. A first spring is provided on the outer side of the fixed rod. A slider is slidably sleeved on the outer side of the fixed rod, and the slider is slidably connected to the fixed base. A connecting rod is fixedly connected to the lower end of the slider, and the connecting rod is slidably connected to the fixed base. A plug is fixedly connected to the lower end of the connecting rod, and the plug is slidably connected to the fixed base. By designing this pressure relief mechanism, automatic pressure relief and air release can be achieved inside the tank.
[0007] Preferably, one end of the first spring is fixedly connected to the fixed base, and the other end of the first spring is fixedly connected to the slider. By designing the first spring, the force of the first spring can be applied to the slider.
[0008] Preferably, a sealing ring is fixedly fitted onto the outer side of the plug, and the sealing ring is slidably connected to the fixing seat. By designing the sealing ring, the connection between the plug and the fixing seat can be sealed.
[0009] Preferably, the connecting mechanism includes a connecting seat, which is fixedly connected to the top of the cover plate. The connecting seat is slidably connected to the housing. A plug rod is slidably sleeved inside the connecting seat and is slidably connected to the housing. A guide block is fixedly connected to the upper end of the plug rod and is slidably connected to the connecting seat. A guide rod is slidably sleeved inside the guide block and is fixedly connected to the connecting seat. A second spring is provided on the outer side of the guide rod. A magnetic block is fixedly connected to the lower end of the plug rod and is slidably connected to the connecting seat. A magnet is fixedly connected inside the connecting seat. This connecting mechanism facilitates the disassembly of the cover plate.
[0010] Preferably, slots are provided at both the front and rear ends of the housing, and a rod is slidably connected inside the slot. The slots are designed to allow the rod to slide inside the housing.
[0011] Preferably, one end of the second spring is fixedly connected to the guide block, and the other end of the second spring is fixedly connected to the connecting seat. By designing the second spring, the force of the second spring can be applied to the guide block 4.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model utilizes the design of a heat-conducting ring tube. When waste gas enters the heat-conducting ring tube, it heats the ring tube. The water inside the tank is heated through the contact between the heat-conducting ring tube and the water, thus realizing the recovery of waste heat from the waste gas during water quenching. During the water heating process, the tank adopts a closed structure, which reduces heat loss and helps improve water heating efficiency. When the internal pressure of the tank is too high, the gas can enter the fixed base and be discharged through the air outlet, achieving automatic pressure relief inside the tank and avoiding the danger caused by excessive internal pressure.
[0014] 2. This utility model, through the design of the filter plate, can filter and purify the exhaust gas before it is introduced into the heat conduction ring pipe. It can filter out impurities and particulate matter, preventing impurities from entering the heat conduction ring pipe and causing blockage. Moreover, there is no need to clean and maintain the heat conduction ring pipe. At the same time, the filter plate can be easily removed from the inside of the box, making it convenient to clean and maintain the filter plate and impurities. Attached Figure Description
[0015] Figure 1 This is a perspective view of the overall structure of this utility model;
[0016] Figure 2 This utility model Figure 1 A partial three-dimensional sectional view of the structure;
[0017] Figure 3 This utility model Figure 2 A front sectional view of the mounting base;
[0018] Figure 4 This utility model Figure 1 Left sectional view of the connector.
[0019] In the diagram: 1. Tank body; 2. Drain outlet; 3. Water inlet; 4. Heat-conducting ring pipe; 5. Air outlet; 6. Air inlet; 7. Box body; 8. Pressure relief mechanism; 9. Connecting mechanism; 10. Filter plate; 11. Connecting rod; 12. Input port; 13. Cover plate; 81. Fixing seat; 82. Air outlet; 83. Fixing rod; 84. First spring; 85. Sliding block; 86. Connecting rod; 87. Plug; 88. Sealing ring; 91. Connecting seat; 92. Insert rod; 93. Slot; 94. Guide block; 95. Guide rod; 96. Second spring; 97. Magnetic block; 98. Magnet. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1 , Figure 2 A waste heat recovery device for water quenching in a galvanizing production line includes a tank 1. A drain outlet 2 is fixedly connected to the bottom of the tank 1, and a water inlet 3 is fixedly connected to the top of the tank 1. A heat-conducting ring pipe 4 is installed inside the tank 1. An air outlet 5 is fixedly connected to the upper left end of the heat-conducting ring pipe 4, and an air inlet 6 is fixedly connected to the lower left end of the heat-conducting ring pipe 4. Both the air outlet 5 and the air inlet 6 are fixedly connected to the tank 1. A box 7 is fixedly sleeved on the outside of the air inlet 6. The box 7 is fixedly connected to the tank 1. Two filter plates 10 are slidably sleeved inside the box 7. A connecting rod 11 is fixedly connected between the two filter plates 10. An input port 12 is fixedly connected to the left end of the box 7. A cover plate 13 is slidably sleeved on the top of the box 7. The cover plate 13 is fixedly connected to the filter plates 10 through a rod. A pressure relief mechanism 8 is provided on the tank 1, and a connecting mechanism 9 is provided on the cover plate 13.
[0022] Please see Figure 1 , Figure 2 , Figure 3 The pressure relief mechanism 8 includes a fixed base 81. The fixed base 81 is fixedly connected to the top of the tank body 1. An air outlet 82 is fixedly connected to the right end of the fixed base 81. A fixed rod 83 is fixedly connected inside the fixed base 81. A first spring 84 is provided on the outside of the fixed rod 83. One end of the first spring 84 is fixedly connected to the fixed base 81, and the other end of the first spring 84 is fixedly connected to the slider 85. By designing the first spring 84, the force of the first spring 84 can act on the slider 85. A sliding sleeve is provided on the outside of the fixed rod 83. The slider 85 is slidably connected to the fixed seat 81. The lower end of the slider 85 is fixedly connected to the connecting rod 86, which is slidably connected to the fixed seat 81. The lower end of the connecting rod 86 is fixedly connected to the plug 87, which is slidably connected to the fixed seat 81. A sealing ring 88 is fixedly sleeved on the outside of the plug 87, which is slidably connected to the fixed seat 81. By designing the sealing ring 88, the connection between the plug 87 and the fixed seat 81 can be sealed. By designing the pressure relief mechanism 8, the internal pressure of the tank 1 can be automatically relieved and vented.
[0023] Please see Figure 1 , Figure 4 The connecting mechanism 9 includes a connecting seat 91. The connecting seat 91 is fixedly connected to the top of the cover plate 13. The connecting seat 91 is slidably connected to the housing 7. A plug rod 92 is slidably sleeved inside the connecting seat 91. The plug rod 92 is slidably connected to the housing 7. Slots 93 are provided at both the front and rear ends of the housing 7. The plug rod 92 is slidably connected inside the slots 93. By designing the slots 93, the plug rod 92 can slide inside the housing 7. A guide block 94 is fixedly connected to the upper end of the plug rod 92. The guide block 94 is slidably connected to the connecting seat 91. A guide block 94 is slidably sleeved inside the guide block 94. Rod 95 and guide rod 95 are fixedly connected to connecting seat 91. A second spring 96 is provided on the outside of guide rod 95. One end of the second spring 96 is fixedly connected to guide block 94, and the other end of the second spring 96 is fixedly connected to connecting seat 91. By designing the second spring 96, the force of the second spring 96 can be applied to guide block 94. A magnetic block 97 is fixedly connected to the lower end of insertion rod 92. The magnetic block 97 is slidably connected to connecting seat 91. A magnet 98 is fixedly connected inside connecting seat 91. By designing connecting mechanism 9, it is convenient to disassemble cover plate 13.
[0024] The specific implementation process of this utility model is as follows: During use, the exhaust gas enters the interior of the housing 7 through the inlet 12. Then, under the action of the filter plate 10, the impurities and particulate matter in the exhaust gas can be filtered and purified. The impurities and particulate matter can be filtered out to avoid the problem of impurities entering the heat conduction ring tube 4 and causing blockage. Moreover, there is no need to clean and maintain the heat conduction ring tube 4. Then, the exhaust gas enters the heat conduction ring tube 4 through the air inlet 6. When the exhaust gas enters the heat conduction ring tube 4, it can heat the heat conduction ring tube 4. The water can be heated through the contact between the heat conduction ring tube 4 and the water inside the tank 1, so as to realize the waste heat recovery of the exhaust gas during the water quenching process.
[0025] During the water heating process, when the internal pressure of the tank 1 is too high, gas will enter through the bottom of the fixed seat 81. The gas will push the plug 87 upward, and the plug 87 will drive the connecting rod 86 and the slider 85 upward. The slider 85 will slide along the fixed rod 83 and squeeze the first spring 84. When the sealing ring 88 separates from the inner wall of the fixed seat 81, the gas will enter the interior of the fixed seat 81 and finally be discharged through the air outlet 82. This achieves the purpose of automatically depressurizing the interior of the tank 1 and avoids the danger caused by excessive internal pressure of the tank 1.
[0026] When the filter plate 10 needs to be disassembled, simply pull the insertion rod 92 outward. The insertion rod 92 will cause the guide block 94 to slide along the guide rod 95. The guide block 94 will compress the second spring 96. At the same time, the insertion rod 92 will cause the magnetic block 97 to move horizontally. When the magnetic block 97 is attracted to the magnet 98, the insertion rod 92 can be pulled out from the slot 93. Then, the cover plate 13 can be moved up to remove the filter plate 10 from the inside of the housing 7, which makes it convenient to clean and maintain the filter plate 10 and impurities.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A waste heat recovery device for water quenching in a galvanizing production line, comprising a tank (1), characterized in that: The bottom of the tank (1) is fixedly connected to a drain outlet (2), the top of the tank (1) is fixedly connected to a water inlet (3), a heat-conducting ring pipe (4) is provided inside the tank (1), an air outlet (5) is fixedly connected to the upper left end of the heat-conducting ring pipe (4), an air inlet (6) is fixedly connected to the lower left end of the heat-conducting ring pipe (4), both the air outlet (5) and the air inlet (6) are fixedly connected to the tank (1), and a box (7) is fixedly sleeved on the outside of the air inlet (6). 7) Fixedly connected to the tank (1), the inside of the box (7) has two filter plates (10) slidably sleeved, and the two filter plates (10) are fixedly connected to a connecting rod (11). The left end of the box (7) is fixedly connected to an inlet (12). The top of the box (7) is slidably sleeved with a cover plate (13). The cover plate (13) is fixedly connected to the filter plates (10) through a rod. The tank (1) is provided with a pressure relief mechanism (8), and the cover plate (13) is provided with a connecting mechanism (9).
2. The water quenching waste heat recovery device for a galvanizing production line according to claim 1, characterized in that: The pressure relief mechanism (8) includes a fixed seat (81). The fixed seat (81) is fixedly connected to the top of the tank (1). An air outlet (82) is fixedly connected to the right end of the fixed seat (81). A fixed rod (83) is fixedly connected inside the fixed seat (81). A first spring (84) is provided on the outside of the fixed rod (83). A slider (85) is slidably sleeved on the outside of the fixed rod (83). The slider (85) is slidably connected to the fixed seat (81). A connecting rod (86) is fixedly connected to the lower end of the slider (85). The connecting rod (86) is slidably connected to the fixed seat (81). A plug (87) is fixedly connected to the lower end of the connecting rod (86). The plug (87) is slidably connected to the fixed seat (81).
3. The waste heat recovery device for water quenching in a galvanizing production line according to claim 2, characterized in that: One end of the first spring (84) is fixedly connected to the fixed seat (81), and the other end of the first spring (84) is fixedly connected to the slider (85).
4. The waste heat recovery device for water quenching in a galvanizing production line according to claim 2, characterized in that: A sealing ring (88) is fixedly sleeved on the outside of the plug (87), and the sealing ring (88) is slidably connected to the fixed seat (81).
5. The waste heat recovery device for water quenching in a galvanizing production line according to claim 1, characterized in that: The connecting mechanism (9) includes a connecting seat (91). The top of the cover plate (13) is fixedly connected to the connecting seat (91). The connecting seat (91) is slidably connected to the box body (7). The connecting seat (91) is slidably sleeved with a plug rod (92). The plug rod (92) is slidably connected to the box body (7). The upper end of the plug rod (92) is fixedly connected to a guide block (94). The guide block (94) is slidably connected to the connecting seat (91). The guide block (94) is slidably sleeved with a guide rod (95). The guide rod (95) is fixedly connected to the connecting seat (91). A second spring (96) is provided on the outside of the guide rod (95). The lower end of the plug rod (92) is fixedly connected to a magnetic block (97). The magnetic block (97) is slidably connected to the connecting seat (91). The connecting seat (91) is fixedly connected with a magnet (98).
6. The waste heat recovery device for water quenching in a galvanizing production line according to claim 1, characterized in that: The box (7) has slots (93) at both the front and rear ends, and a plug rod (92) is slidably connected inside the slot (93).
7. The waste heat recovery device for water quenching in a galvanizing production line according to claim 5, characterized in that: One end of the second spring (96) is fixedly connected to the guide block (94), and the other end of the second spring (96) is fixedly connected to the connecting seat (91).