Tea fermentation box with improved uniformity

Abstract

The utility model discloses a kind of tea fermentation boxes of improving uniform effect, it is related to tea fermentation box technical field, including box, rotation is arranged with pusher frame and linear array distribution's conveying belt on the box inner wall, the pusher frame is sleeved in the outside of conveying belt, the pusher frame includes two swivels, and two swivels are fixedly connected with the pusher plate of the circumference array distribution between, the pusher plate outer wall is contacted with box inner wall, transmission is connected with linkage between the pusher frame and conveying belt, this tea fermentation of improving uniform effect, by setting pusher frame and conveying belt, using the mode of pusher frame agitation constantly push tea raw material pile each layer, and make tea raw material layered delivery to conveying belt, using conveying belt to increase tea delivery distance, to complete the spreading and turning of tea raw material in this way, the device is simple to operate, tea raw material each layer can be sequentially spread, to reach the uniformity of tea raw material turning, and thus effectively improve the work efficiency of tea fermentation box.

Description

Technical Field

[0001] This utility model relates to the technical field of tea fermentation boxes, specifically a tea fermentation box that improves uniformity. Background Technology

[0002] Tea leaves, commonly known as tea, generally include the leaves and buds of the tea plant. Other names include cha, jia, ming, and chuan. Tea contains catechins, cholesterol, caffeine, inositol, folic acid, and pantothenic acid, all beneficial to health. The tea-making process requires a fermentation box, which is mostly made of stainless steel and consists of a sealed outer frame, a movable door, stainless steel brackets, a power control switch, a water tank, and temperature and humidity regulators. The fermentation box works by using electric heating elements to heat and evaporate the water in the tank, allowing the dough to ferment and expand fully under specific temperature and humidity conditions.

[0003] In the prior art, patent announcement number CN221729623U discloses a tea fermentation device based on a wire mesh cage, which relates to the technical field of tea fermentation equipment. This wire mesh cage-based tea fermentation device includes a fermentation box, a wire mesh cage, a turning assembly, and a reciprocating mechanism. A cabinet opening is provided on the front side of the fermentation box, a machine box is fixedly installed on the rear outer wall of the fermentation box, and a sealed cabinet door is hinged to the front side of the fermentation box. During the tea fermentation process, the tea raw materials need to be turned over and spread out intermittently. However, currently, most tea raw materials are placed in the mesh box of the machine. Although the stirring rack is used to turn the tea, the turning effect is not good. Only the outer layer of the tea raw material pile can be turned over. The number of times the tea raw materials are turned over and spread out is uneven, which leads to poor quality of the finished tea and reduces the working efficiency of the tea fermentation box. Utility Model Content

[0004] The purpose of this invention is to provide a tea fermentation box that improves uniformity, thereby solving the problem of uneven fermentation in existing tea fermentation boxes.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a tea fermentation box for improving uniformity, comprising a box body, a pusher frame and a linearly arrayed conveyor belt rotatably mounted on the inner wall of the box body, the pusher frame being sleeved on the outside of the conveyor belt, the pusher frame including two rotating rings, and a circumferentially arrayed pusher plate fixedly connected between the two rotating rings, the outer wall of the pusher plate contacting the inner wall of the box body, a linkage connecting the pusher frame and the conveyor belt, support rods fixedly mounted at the four corners of the bottom of the box body, and the internal cavity of the box body being a transverse cylindrical shape.

[0006] Preferably, a feed pipe is fixedly connected to one side of the box body, the feed pipe inlet is located below the conveyor belt, and the feed pipe inlet is located inside the pusher frame. A through-type discharge port is provided on the bottom wall inside the box body, and a sealing component is adapted inside the discharge port.

[0007] Preferably, the sealing assembly includes a sealing plate, and a sealing port is provided on one side of the box body that is connected to the discharge port cavity. The sealing plate slides in the sealing port cavity and is adapted to the top opening of the discharge port. A fixing block is fixedly connected to the side of the sealing plate away from the discharge port. Both ends of the fixing block are provided with through-hole fixing ports. Bolts are inserted into the fixing ports. A threaded groove is provided at the corresponding position of the fixing port on the box body. The movable end of the bolt is threaded in the threaded groove cavity.

[0008] Preferably, the conveyor belt includes two rollers rotatably connected to the inner wall of the box, and a conveyor belt is driven between the two rollers. Both ends of the conveyor belt are fixedly connected to synchronous belts. The synchronous belts are internally driven by two synchronous pulleys, which are respectively fixedly sleeved on one end of the two rollers. An inner plate is in contact with the top wall inside the conveyor belt and is fixed to the inner wall of the box. The length of each conveyor belt increases sequentially from top to bottom.

[0009] Preferably, the linkage includes three first gears that mesh with each other in sequence. The three first gears are respectively fixedly connected to the ends of rollers in three conveyor belts. An internal gear ring is fixedly connected to one side of the rotating ring, and a second gear is rotatably connected to one side of the housing. The two sides of the second gear mesh with the bottommost first gear and with the internal gear ring, respectively.

[0010] Preferably, a servo motor is installed on one side of the housing, the output shaft of the servo motor is fixedly connected to the shaft of the second gear, and the servo motor is electrically connected to the power supply.

[0011] Preferably, an arc-shaped plate is fixedly connected to the inner wall of the box, and the outer wall of the arc-shaped plate is in contact with the inner wall of the push plate.

[0012] Preferably, an inclined plate is fixedly connected to one side of the arc-shaped plate, and a scraper is rotatably connected to the inner wall of the box. The scraper is located inside the rotating ring and directly below the inclined plate. A linear array of springs is fixedly connected between the scraper and the inclined plate. The center of the arc of the arc-shaped plate, the center of the cavity inside the box, and the center of the pusher all coincide with each other.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This application utilizes a pusher and a conveyor belt to continuously push the tea raw material pile to different layers by agitating the pusher, and then transports the tea raw material to the conveyor belt in layers. The conveyor belt increases the tea transport distance, thereby completing the spreading and turning of the tea raw material. This device is simple to operate and can spread the tea raw material to different layers in sequence to achieve uniform turning of the tea raw material, thus effectively improving the working efficiency of the tea fermentation box.

[0014] 2. By setting up a linkage component, the first gear and the second gear in the linkage component are linked together. Therefore, only a single drive device is needed to complete the operations such as turning and spreading the tea leaves. This can effectively reduce the cost of the drive device used in the tea fermentation box and thus effectively improve the practicality of the tea fermentation box. Attached Figure Description

[0015] Figure 1 This is a three-dimensional schematic diagram of a tea fermentation box for improving uniformity according to the present invention. Figure 2 This is a three-dimensional cross-sectional view of the tea fermentation box according to the present invention, which improves the uniformity of fermentation. Figure 3 This utility model relates to a tea fermentation box for improving uniformity. Figure 2 Enlarged view of section A in the image; Figure 4 This is a three-dimensional schematic diagram of the linkage component of a tea fermentation box for improving uniformity according to the present invention. Figure 5 This is a three-dimensional schematic diagram of the conveyor belt of a tea fermentation box for improving uniformity according to the present invention. Figure 6 This is a three-dimensional schematic diagram of a pusher frame for a tea fermentation box that improves uniformity, according to the present invention.

[0016] Labels in the diagram: 1. Box body; 2. Pusher frame; 201. Rotary ring; 202. Push plate; 3. Conveyor belt; 301. Roller; 302. Conveyor belt; 303. Synchronous belt; 304. Synchronous pulley; 4. Linkage component; 401. First gear; 402. Internal gear ring; 403. Second gear; 5. Feed pipe; 6. Discharge port; 7. Sealing plate; 8. Bolt; 9. Servo motor; 10. Arc plate; 11. Scraper. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example: Figure 1 - Figure 6 As shown, this utility model provides a technical solution for a linkage-type tea processing and kneading device, including a box body 1. A pusher frame 2 and a linearly arrayed conveyor belt 3 are rotatably arranged on the inner wall of the box body 1. The pusher frame 2 is sleeved on the outside of the conveyor belt 3. The pusher frame 2 includes two rotating rings 201, and a pusher plate 202 arranged in a circular array is fixedly connected between the two rotating rings 201. The outer wall of the pusher plate 202 is in contact with the inner wall of the box body 1. A linkage component 4 is connected between the pusher frame 2 and the conveyor belt 3. Support rods are fixedly arranged at the four corners of the bottom of the box body 1. The internal cavity of the box body 1 is a transverse cylindrical shape.

[0019] like Figure 1 As shown, a feed pipe 5 is fixedly connected to one side of the box 1. The connection point of the feed pipe 5 is located below the conveyor belt 3, and the connection point of the feed pipe 5 is located inside the pusher frame 2. A through-type discharge port 6 is provided on the bottom wall inside the box 1, and a sealing component is adapted inside the discharge port 6. Specifically, a cover plate can be installed at the end of the feed pipe 5 away from the box 1 to seal the opening of the feed pipe 5.

[0020] like Figure 1 As shown, the sealing assembly includes a sealing plate 7. A sealing port is provided on one side of the housing 1, which is connected to the cavity of the discharge port 6. The sealing plate 7 slides in the cavity of the sealing port and is adapted to the top opening of the discharge port 6. A fixing block is fixedly connected to the side of the sealing plate 7 away from the discharge port 6. Both ends of the fixing block are provided with through-type fixing ports. Bolts 8 are inserted into the fixing ports. A threaded groove is provided at the corresponding position of the housing 1 relative to the fixing port. The movable end of the bolt 8 is threaded in the cavity of the threaded groove.

[0021] like Figure 5 As shown, the conveyor belt 3 includes two rollers 301 rotatably connected to the inner wall of the housing 1. A conveyor belt 302 is driven between the two rollers 301. Both ends of the conveyor belt 302 are fixedly connected to a synchronous belt 303. Two synchronous pulleys 304 are driven inside the synchronous belt 303. The two synchronous pulleys 304 are respectively fixedly sleeved on one end of the two rollers 301. An inner plate is in contact with the top wall inside the conveyor belt 302. The inner plate is fixed to the inner wall of the housing 1. The length of each conveyor belt 3 increases sequentially from top to bottom.

[0022] like Figure 4As shown, the linkage 4 includes three first gears 401 that are sequentially meshed with each other. The three first gears 401 are respectively fixedly connected to the ends of rollers 301 in the three conveyor belts 3. An internal gear ring 402 is fixedly connected to one side of the rotating ring 201, and a second gear 403 is rotatably connected to one side of the housing 1. The two sides of the second gear 403 are respectively meshed with the bottom first gear 401 and meshed with the internal gear ring 402. Specifically, the inner wall of the housing 1 is provided with corresponding cavities at the corresponding positions of the rotating ring 201 and each roller 301. One end of the rotating ring 201 and the roller 301 rotates in their respective corresponding cavities, while the linkage 4 is provided on one side of the housing 1.

[0023] like Figure 1 As shown, a servo motor 9 is installed on one side of the housing 1. The output shaft of the servo motor 9 is fixedly connected to the shaft of the second gear 403. The servo motor 9 is electrically connected to the power supply.

[0024] like Figure 2 As shown, an arc-shaped plate 10 is fixedly connected to the inner wall of the box 1, and the outer wall of the arc-shaped plate 10 is in contact with the inner wall of the push plate 202.

[0025] like Figure 2 As shown, an inclined plate is fixedly connected to one side of the arc plate 10, and a scraper 11 is rotatably connected to the inner wall of the box 1. The scraper 11 is located inside the rotating ring 201 and directly below the inclined plate. A linear array of springs is fixedly connected between the scraper 11 and the inclined plate. The arc center of the arc plate 10, the center of the cavity inside the box 1, and the center of the pusher frame 2 all coincide with each other. The bottom of the scraper 11 can be designed with a brush to clean the tea leaves on the inner wall of the push plate 202.

[0026] Working principle: The tea raw material is transported from the feed pipe 5 into the box 1 for fermentation. During the fermentation process, the servo motor 9 is started, which drives the second gear 403 to rotate. The second gear 403 simultaneously drives the corresponding first gear 401 and internal gear ring 402 to rotate. The first gear 401, in turn, drives the conveyor belt 3 to move by other first gears 401, and also drives the pusher 2 to rotate. The pusher 2 uses the push plate 202 to push the tea raw material along the outer periphery of the arc plate 10 to the top of the conveyor belt 3. At this time, the tea raw material falls onto the top layer of the conveyor belt 3. The tea raw material is transported by the rotation of the conveyor belt 302 on the conveyor belt 3, and the tea raw material passes through each conveyor belt 302 in sequence and falls back onto the bottom wall inside the box 1. Then the pusher 2 pushes the raw material again, and the process is repeated to achieve the effect of turning and spreading the tea raw material. During the rotation of the pusher frame 2, the scraper 11 will be reset by the elastic force of the spring. The scraper 11 scrapes off the tea raw material on the inner wall of the pusher plate 202 to prevent the tea raw material from getting stuck in the gap between the pusher plate 202 and the arc plate 10.

[0027] After fermentation is complete, loosen bolt 8 and pull out sealing plate 7 to open outlet 6, and discharge the fermented tea leaves through outlet 6.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A tea fermentation box for improving uniformity, comprising a box body (1), characterized in that: The inner wall of the box (1) is rotatably provided with a pusher (2) and a linear array of conveyor belts (3). The pusher (2) is sleeved on the outside of the conveyor belt (3). The pusher (2) includes two rotating rings (201), and a circumferential array of push plates (202) is fixedly connected between the two rotating rings (201). The outer wall of the push plate (202) is in contact with the inner wall of the box (1). A linkage (4) is connected between the pusher (2) and the conveyor belt (3).

2. The tea fermentation box for improving uniformity according to claim 1, characterized in that: The box (1) is fixedly connected to a feed pipe (5) on one side. The feed pipe (5) is located below the conveyor belt (3) and the feed pipe (5) is located inside the pusher (2). A through-type discharge port (6) is provided on the bottom wall inside the box (1). A sealing component is adapted inside the discharge port (6).

3. The tea fermentation box for improving uniformity according to claim 1, characterized in that: The sealing assembly includes a sealing plate (7). A sealing port is provided on one side of the box (1) and is connected to the cavity of the discharge port (6). The sealing plate (7) slides in the cavity of the sealing port and is adapted to the top opening of the discharge port (6). A fixing block is fixedly connected to the side of the sealing plate (7) away from the discharge port (6). Both ends of the fixing block are provided with through-type fixing ports. A bolt (8) is inserted into the fixing port. A threaded groove is provided at the corresponding position of the box (1) relative to the fixing port. The movable end of the bolt (8) is threaded in the cavity of the threaded groove.

4. The tea fermentation box for improving uniformity according to claim 3, characterized in that: The conveyor belt (3) includes two rollers (301) rotatably connected to the inner wall of the box (1), and a conveyor belt (302) is connected between the two rollers (301). Both ends of the conveyor belt (302) are fixedly connected to a synchronous belt (303). The synchronous belt (303) is internally connected to two synchronous pulleys (304), and the two synchronous pulleys (304) are respectively fixedly sleeved on one end of the two rollers (301).

5. A tea fermentation box for improving uniformity according to claim 4, characterized in that: The linkage (4) includes three first gears (401) that mesh with each other in sequence. The three first gears (401) are fixedly connected to the ends of the rollers (301) in the three conveyor belts (3). An internal gear ring (402) is fixedly connected to one side of the rotating ring (201). A second gear (403) is rotatably connected to one side of the housing (1). The two sides of the second gear (403) are meshed with the bottom first gear (401) and the internal gear ring (402) respectively.

6. The tea fermentation box for improving uniformity according to claim 5, characterized in that: A servo motor (9) is installed on one side of the housing (1), and the output shaft of the servo motor (9) is fixedly connected to the shaft of the second gear (403).

7. A tea fermentation box for improving uniformity according to claim 6, characterized in that: An arc-shaped plate (10) is fixedly connected to the inner wall of the box (1), and the outer wall of the arc-shaped plate (10) is in contact with the inner wall of the push plate (202).

8. A tea fermentation box for improving uniformity according to claim 7, characterized in that: An inclined plate is fixedly connected to one side of the arc plate (10), and a scraper (11) is rotatably connected to the inner wall of the box (1). The scraper (11) is located inside the rotating ring (201) and directly below the inclined plate. A linear array of springs is fixedly connected between the scraper (11) and the inclined plate.

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