Composite belt surface cleaning device

By designing a surface cleaning device for composite belts, a brush assembly and suction tube structure are used to remove chips from the surface of the composite belts, solving the cleaning problem caused by electrostatic adsorption, reducing wastewater treatment costs, and improving production efficiency.

CN224525379UActive Publication Date: 2026-07-21CHENGDU CHANGJIANG HEAT SHRINKABLE MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHENGDU CHANGJIANG HEAT SHRINKABLE MATERIAL CO LTD
Filing Date
2025-07-11
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

During the production of polyethylene composite tape, chips adhere to the surface due to electrostatic attraction, affecting subsequent processing, and water rinsing cleaning increases wastewater treatment costs.

Method used

Design a composite belt surface cleaning device, which adopts a brush assembly and a suction tube structure. The brush assembly is distributed vertically and the brushes are installed at an angle. The composite belt passes through the middle of the brushes, and the chips fall into the material tray. The suction tube is connected to a vacuum cleaner, and any missed chips are sucked away by the suction tube.

Benefits of technology

It achieves comprehensive cleaning of the composite belt surface, reduces chip residue, lowers wastewater treatment costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of composite tape surface cleaning devices, including tray, tray is provided with mounting bracket, several cleaning mechanisms a are provided on mounting bracket, and cleaning mechanism a is up and down distribution, the upper and lower ends of mounting bracket are all installed with guide roller, and cleaning mechanism a is located between two guide rollers.The beneficial effects of the utility model are: the guide roller of mounting bracket lower end is guided to composite tape, it passes through from the middle of the same group of brush, composite tape moves from below to above, is cleaned by brush multiple times, so that chip falls into tray, to carry out comprehensive cleaning to composite tape surface.
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Description

Technical Field

[0001] This utility model relates to the field of polyethylene composite tape production and processing technology, and in particular to a composite tape surface cleaning device. Background Technology

[0002] For corrosion protection of steel pipeline bends used in oil and gas transmission, large-diameter bends typically employ polyethylene composite tape wrapping. This tape usually has chamfered edges, and during installation, hot melt adhesive fills the tiny gaps underneath, creating an effective seal and ensuring corrosion protection. However, during the production of the polyethylene composite tape, shavings generated during the chamfering and cutting process adhere to the upper and lower surfaces due to electrostatic effects. If not removed, these shavings can affect subsequent processing. Currently, water flushing is generally used, but this involves wastewater treatment issues, increasing costs. Utility Model Content

[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a composite belt surface cleaning device.

[0004] The purpose of this utility model is achieved through the following technical solution: a composite belt surface cleaning device, including a material tray, a mounting frame is provided in the material tray, a plurality of cleaning mechanisms a are provided on the mounting frame, and the cleaning mechanisms a are distributed vertically, and guide rollers are installed at both the upper and lower ends of the mounting frame, and the cleaning mechanism a is located between the two guide rollers.

[0005] Preferably, the cleaning mechanism a is a brush set, and the number of brush sets is three.

[0006] Preferably, the brush assembly includes a mounting plate a, an adjustment groove a is provided on the mounting plate a, a connecting plate is installed on the top of the mounting plate a by bolt a, the bolt a is located in the adjustment groove a, and a locking nut a is provided at the end of the bolt a, the connecting plate is provided with brushes, and the brushes in the same group are symmetrically distributed on the mounting frame.

[0007] Preferably, the brush is installed at an angle.

[0008] Preferably, it also includes a suction tube, which is located between the brush assembly and the upper guide roller. The inlet of the suction tube is located inside the suction tube, and the outlet of the suction tube is connected to the vacuum cleaner through a conduit.

[0009] Preferably, the mounting frame is provided with a mounting plate b, the mounting plate b has an adjustment groove b, the suction tube is installed on the mounting plate b by bolt b, the bolt b is located in the adjustment groove b, and the end of the bolt b is provided with a locking nut b.

[0010] The present invention has the following advantages: The present invention guides the composite belt through the guide roller at the lower end of the mounting frame, so that it passes through the middle of the brushes in the same group. The composite belt moves from bottom to top and is cleaned by the brushes multiple times, so that the chips fall into the material tray, thereby cleaning the surface of the composite belt thoroughly. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the composite belt surface cleaning device;

[0012] Figure 2 A structural diagram showing the installation positions of the brush assembly and the straw;

[0013] Figure 3 A structural diagram showing the positional relationship between the suction tube and the vacuum cleaner;

[0014] In the diagram, 1-composite belt, 2-material tray, 3-mounting frame, 4-guide roller, 5-cleaning mechanism a, 6-suction pipe, 7-feed inlet, 8-connecting plate, 9-mounting plate a, 10-brush, 11-bolt a, 12-locking nut a, 13-conduit, 15-vacuum cleaner, 16-adjusting groove b, 17-adjusting groove a, 18-mounting plate b, 19-bolt b. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0016] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0017] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other.

[0018] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0019] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0020] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0021] In this embodiment, as Figure 1 As shown, a composite belt surface cleaning device includes a tray 2, a mounting frame 3 inside the tray 2, and several cleaning mechanisms a5 arranged vertically on the mounting frame 3. Preferably, the cleaning mechanism a5 is a brush group, with three brush groups. Guide rollers 4 are installed at both the upper and lower ends of the mounting frame 3, and the cleaning mechanism a5 is located between two guide rollers 4. The composite belt 1 is guided by the guide rollers 4 at the lower end of the mounting frame 3, allowing it to pass through the middle of the brushes 10 in the same group. The composite belt 1 moves from bottom to top and is cleaned multiple times by the brushes 10, causing the chips to fall into the tray 2, thereby thoroughly cleaning the surface of the composite belt 1. In our actual application, the bottommost brush group can clean most of the chips, while the second and third brush groups clean the remaining chips on the surface of the composite belt 1, thus ensuring the cleaning effect. To ensure the cleaning effect, the staff needs to clean the brushes 10 regularly. In this embodiment, the two ends of the composite belt 1 are connected to the existing winding machine and the existing unwinding machine, respectively. In order to ensure that the composite belt 1 moves from bottom to top, the end of the composite belt 1 near the guide roller 4 at the lower end of the mounting frame 3 is connected to the unwinding machine, and the other end of the composite belt 1 is connected to the winding machine. No improvements are made to the winding machine and the unwinding machine here, so they will not be described in detail.

[0022] Furthermore, such as Figure 2As shown, the brush assembly includes a mounting plate a9 with an adjustment groove a17. A connecting plate 8 is mounted on top of the mounting plate a9 via bolts a11, with the bolts a11 located within the adjustment groove a17 and a locking nut a12 at the end of the bolts a11. Brushes 10 are mounted on the connecting plate 8, and the brushes 10 in the same group are symmetrically distributed on the mounting frame 3. Preferably, the brushes 10 are installed at an angle. Specifically, the installer adjusts the position of the connecting plate 8 by adjusting the position of the bolts a11 within the adjustment groove a17, causing the ends of the two brushes 10 in the same group to cross. This allows the brushes 10 to better adhere to the surface of the composite belt 1 for cleaning when the composite belt 1 passes through the middle of the brushes 10 in the same group.

[0023] In this embodiment, as Figure 3 As shown, it also includes a suction tube 6, which is located between the brush assembly and the upper guide roller 4. The feed inlet 7 of the suction tube 6 is located inside the suction tube 6, and the discharge outlet of the suction tube 6 is connected to the vacuum cleaner 15 through the conduit 13. Furthermore, a mounting plate b18 is provided on the mounting frame 3, and an adjustment groove b16 is provided on the mounting plate b18. The suction tube 6 is mounted on the mounting plate b18 by bolts b19, which are located within the adjustment groove b16, and a locking nut b is provided at the end of the bolts b19. Specifically, the installer adjusts the position of the suction tube 6 by adjusting the position of the bolts b19 within the adjustment groove b16. When the composite belt 1 passes between the two feed inlets 7, the vacuum cleaner 15 will suck up any missed chips (at this time, the chips on the surface of the composite belt 1 are very small), thereby further ensuring the cleaning effect.

[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A composite belt surface cleaning device, characterized in that: Includes a material tray (2), and a mounting frame (3) is provided inside the material tray (2). Several cleaning mechanisms a (5) are provided on the mounting frame (3), and the cleaning mechanisms a (5) are distributed vertically. Guide rollers (4) are installed at both the upper and lower ends of the mounting frame (3), and the cleaning mechanism a (5) is located between the two guide rollers (4).

2. The composite belt surface cleaning device according to claim 1, characterized in that: The cleaning mechanism a (5) is a brush group, and the number of brush groups is three.

3. The composite belt surface cleaning device according to claim 2, characterized in that: The brush assembly includes a mounting plate a (9), an adjustment groove a (17) is provided on the mounting plate a (9), a connecting plate (8) is installed on the top of the mounting plate a (9) by bolt a (11), the bolt a (11) is located in the adjustment groove a (17), and a locking nut a (12) is provided at the end of the bolt a (11). The connecting plate (8) is provided with brushes (10), and the brushes (10) in the same group are symmetrically distributed on the mounting frame (3).

4. The composite belt surface cleaning device according to claim 3, characterized in that: The brush (10) is installed at an angle.

5. The composite belt surface cleaning device according to claim 4, characterized in that: It also includes a suction tube (6), which is located between the brush assembly and the upper guide roller (4). The feed inlet (7) of the suction tube (6) is located inside the suction tube (6), and the discharge outlet of the suction tube (6) is connected to the vacuum cleaner (15) through a conduit (13).

6. The composite belt surface cleaning device according to claim 5, characterized in that: The mounting bracket (3) is provided with a mounting plate b (18), and the mounting plate b (18) is provided with an adjustment groove b (16). The suction tube (6) is installed on the mounting plate b (18) by a bolt b (19). The bolt b (19) is located in the adjustment groove b (16), and a locking nut b is provided at the end of the bolt b (19).