Plate shearing machine with material guiding function
By introducing material guiding components and rotating rods into the shearing machine, the problem of poor material guiding after shearing is solved, enabling rapid and accurate material export, improving production efficiency and processing precision, and making it suitable for aerospace and electronic equipment manufacturing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBEI RANSHENG ELECTRIC CO LTD
- Filing Date
- 2025-08-18
- Publication Date
- 2026-07-21
AI Technical Summary
Traditional shearing machines lack an effective material guiding mechanism after shearing the sheet metal, which makes the sheet metal prone to shifting, jamming, or falling during the transfer process, reducing production efficiency, increasing labor costs, and making it difficult to guarantee processing accuracy, resulting in a high scrap rate.
A shearing machine with a material guiding function was designed. It adopts components such as a receiving box, rotating rod, limiting rotating plate, and guiding roller. Through the cooperation of the rotating shaft and the guiding roller, the sheet metal is accurately guided and rolled to reduce frictional resistance and ensure smooth feeding and unloading.
It improves the production efficiency of sheet metal processing, reduces the scrap rate, and ensures processing accuracy, making it suitable for industries with high precision requirements such as aerospace and electronic equipment manufacturing.
Smart Images
Figure CN224526076U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate shearing machines with a material guiding function, and particularly relates to a plate shearing machine with a material guiding function. Background Art
[0002] In today's highly competitive industrial manufacturing field, sheet metal processing, as a fundamental and crucial link, directly affects the market competitiveness of enterprises in terms of efficiency and quality. As the core equipment for sheet metal processing, the plate shearing machine plays a vital role in the entire production process. However, for a long time, traditional plate shearing machines have had many insurmountable problems in material guiding.
[0003] After the traditional plate shearing machine completes the shearing of the sheet metal, the discharging process often lacks an effective guiding mechanism. When the sheet metal is transferred from the shearing station to subsequent processes, it is prone to deviation, jamming, or even dropping. This not only causes the interruption of material transportation, significantly reduces production efficiency, but also increases labor costs due to frequent material adjustment operations. Due to the lack of precise material guiding, the sheet metal is prone to position deviation in subsequent processing, resulting in difficult-to-guarantee processing accuracy and a high rejection rate, causing a large amount of raw material waste.
[0004] Precisely in such an industry background, it is extremely urgent to develop a plate shearing machine with efficient and precise material guiding functions. This new type of plate shearing machine ensures the smooth entry and exit of materials by opening material guiding ports on both sides of the receiving box; uses specially designed components such as a rotating shaft, a limiting rotating plate, a rotating block, and a material guiding roller to achieve precise guiding and rolling support for the sheet metal, greatly reducing the frictional resistance between the sheet metal and the equipment; and then, with the pushing effect of the material guiding roller, enables the sheet metal to be smoothly and quickly discharged, fundamentally solving the pain points of the traditional plate shearing machine in the material guiding link, providing a reliable sheet metal processing solution for modern industrial production. Based on this, a plate shearing machine with a material guiding function is proposed to solve the above problems. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a plate shearing machine with a material guiding function, which solves the problems that after the traditional plate shearing machine completes the shearing of the sheet metal, the discharging process often lacks an effective guiding mechanism, and when the sheet metal is transferred from the shearing station to subsequent processes, it is prone to deviation, jamming, or even dropping. This not only causes the interruption of material transportation, significantly reduces production efficiency, but also increases labor costs due to frequent material adjustment operations. Due to the lack of precise material guiding, the sheet metal is prone to position deviation in subsequent processing, resulting in difficult-to-guarantee processing accuracy and a high rejection rate, causing a large amount of raw material waste.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a shearing machine with a material guiding function, including a receiving base, the receiving base being provided with a connecting mechanism, the connecting mechanism including a feeding component disposed on the left section of the receiving base, a shearing component disposed on the top of the receiving base, and a material guiding component disposed on the right section of the receiving base;
[0007] The material guiding assembly includes a receiving box fixedly installed at the right end of the receiving base. A receiving base plate is fixedly connected to the top of the receiving box. A rotating rod is rotatably connected to the inner wall of the receiving base plate. A rotating block is fixedly connected to the outer wall of the rotating rod. A material guiding roller is rotatably connected to the inner wall of the rotating block. A rotating shaft is rotatably connected to the top of the receiving base plate. A limit rotating plate is fixedly connected to the outer wall of the rotating shaft. A material guiding roller is drivenly connected to the inner wall of the receiving box.
[0008] A further improvement is that the feeding assembly includes a receiving plate fixedly installed on the left end of the receiving base, a support frame fixedly connected to the bottom of the receiving plate, and guide strips fixedly connected at equal intervals to the top of the receiving plate.
[0009] A further improvement is that the shearing assembly includes a fixed frame fixedly installed on the top of the receiving base. A hydraulic push rod is fixedly installed on the top of the left inner wall of the fixed frame, and an installation box is fixedly installed on the bottom of the hydraulic push rod. A guide wheel is drivenly connected to the inner wall of the installation box. A cylinder is fixedly installed on the top of the middle section of the fixed frame, and a push rod is fixedly connected to the bottom of the cylinder. A pressure plate is fixedly connected to the bottom of the push rod. A hydraulic push rod is fixedly installed on the top of the right inner wall of the fixed frame, and a push plate is fixedly connected to the bottom of the hydraulic push rod. A shearing blade is fixedly installed on the bottom of the push plate.
[0010] A further improvement is that the receiving box has guide ports on both sides for material feeding and discharging; inside the receiving box, the guide ports on both sides facilitate material feeding and discharging; the rotating shaft connected to the top of the receiving base plate controls the rotation of the limiting rotating plate, the limiting rotating plate and the rotating block are intermittently equidistant, and the rotating shaft can limit the rotation of the rotating block along the rotating rod.
[0011] A further improvement is that the support frame is fixedly connected to the receiving base, and the support frame is triangular; the receiving plate is fixedly installed on the receiving base, and its bottom is stably supported by the triangular support frame to ensure the stability of the receiving plate; the guide strips fixedly connected at equal intervals on the top of the receiving plate can guide the plate to be fed smoothly towards the shearing assembly.
[0012] A further improvement is that the bottom of the pressure plate is uniformly provided with anti-slip teeth, and the guide wheel is used to guide the material after shearing; the cylinder at the top of the fixed frame section works to push the push rod down, and the pressure plate fixedly connected to the bottom of the push rod presses the plate tightly. The uniformly provided anti-slip teeth on the bottom of the pressure plate can increase the friction and prevent the plate from shifting during shearing; then, the hydraulic push rod at the top of the inner wall of the right section of the fixed frame pushes the push plate down, and the shearing blade installed at the bottom of the push plate performs the shearing operation on the plate to complete the cutting of the plate.
[0013] A further improvement is that the rotating block and the limiting rotating plate are intermittently equidistant, and the rotating shaft is used to limit the rotation of the rotating block along the rotating rod; the rotating shaft rotatably connected to the top of the receiving substrate controls the rotation of the limiting rotating plate, and the limiting rotating plate and the rotating block are intermittently equidistant, and the rotating shaft can limit the rotation of the rotating block along the rotating rod; the guide roller rotatably connected to the inner wall of the rotating block and fixed to the outer wall of the rotating rod plays a rolling support and guiding role during the movement of the plate, reducing the frictional resistance between the plate and the equipment, and enabling the plate to pass smoothly through the receiving box.
[0014] By employing the above technical solution, this utility model provides a shearing machine with a material guiding function, which has at least the following beneficial effects:
[0015] 1. In the process of sheet metal processing, this utility model allows materials to enter the shearing machine quickly and unimpeded for cutting, and to be quickly exported after cutting, greatly reducing material waiting and transfer time. The rotating rod, rotating block, and guide roller in the material guiding assembly cooperate to form an efficient rolling support and guiding system. During the movement of the sheet metal, the rolling of the guide roller effectively reduces the frictional resistance with the equipment, allowing it to pass through the receiving box quickly. Combined with the strong push of the guide roller, the sheet metal export speed is greatly improved. Compared with traditional shearing machines, this equipment greatly shortens the processing cycle of a single sheet metal, thereby significantly improving overall production efficiency and giving enterprises a greater capacity advantage.
[0016] 2. This utility model features a rotating shaft connected to the top of the substrate, precisely controlling the rotation of the limiting rotating plate. The limiting rotating plate and the rotating block are intermittently and equidistantly positioned. This unique layout ensures precise positioning of the substrate during material guiding. Under the limiting of the rotating shaft, the rotating block smoothly deflects along the rotating rod, ensuring that the guiding rollers always support and guide the substrate at the correct angle and position. The substrate will not deviate or shake during movement, maintaining a stable position and posture from the shearing station to the unloading process. This avoids substrate position deviation caused by improper material guiding, effectively ensuring the processing accuracy of the substrate, significantly reducing the scrap rate, and providing reliable processing assurance for industries with extremely high precision requirements, such as aerospace and electronic equipment manufacturing, helping enterprises improve product quality and enhance market competitiveness. Attached Figure Description
[0017] The accompanying drawings, which are provided to further illustrate this application and form part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute an undue limitation of this application.
[0018] In the attached diagram:
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the inclined tilting structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the oblique side structure of this utility model;
[0022] Figure 4 This is a partial structural diagram of the shearing component of this utility model;
[0023] Figure 5 This is a partial structural diagram of the material guiding component of this utility model.
[0024] In the diagram: 1. Receiving base; 2. Connecting mechanism; 21. Feeding assembly; 211. Receiving base plate; 212. Support frame; 213. Guide bar; 22. Shearing assembly; 221. Fixing frame; 222. Hydraulic push rod one; 223. Mounting box; 224. Guide wheel; 225. Cylinder; 226. Push rod; 227. Pressure plate; 228. Hydraulic push rod two; 229. Push plate; 2210. Shearing blade; 23. Guide assembly; 231. Receiving box; 232. Receiving base plate; 233. Rotating rod; 234. Rotating block; 235. Guide roller; 236. Rotating shaft; 237. Limiting rotating plate; 238. Guide roller. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Example 1
[0027] Traditional shearing machines often lack an effective guiding mechanism during the material discharge process after shearing. When transferring the sheet metal from the shearing station to subsequent processes, it is prone to misalignment, jamming, or even falling. This not only interrupts material transport and significantly reduces production efficiency, but also increases labor costs due to frequent material adjustments. Furthermore, the lack of precise material guidance makes it easy for the sheet metal to deviate in position during subsequent processing, leading to inconsistent processing accuracy, high scrap rates, and significant waste of raw materials. This embodiment provides a shearing machine with a material guiding function. Please refer to [reference needed]. Figures 1-5 An embodiment provides a shearing machine with a material guiding function, including a receiving base 1, a connecting mechanism 2, a feeding component 21 disposed on the left side of the receiving base 1, a shearing component 22 disposed on the top of the receiving base 1, and a material guiding component 23 disposed on the right side of the receiving base 1; the material guiding component 23 includes a receiving box 231 fixedly installed on the right side of the receiving base 1, a receiving base plate 232 fixedly connected to the top of the receiving box 231, a rotating rod 233 rotatably connected to the inner wall of the receiving base plate 232, a rotating block 234 fixedly connected to the outer wall of the rotating rod 233, a material guiding roller 235 rotatably connected to the inner wall of the rotating block 234, a rotating shaft 236 rotatably connected to the top of the receiving base plate 232, a limiting rotating plate 237 fixedly connected to the outer wall of the rotating shaft 236, and a material guiding roller 238 drivingly connected to the inner wall of the receiving box 231.
[0028] In this embodiment, the sheared sheet material enters the guiding assembly 23. Inside the receiving box 231, the guiding ports on both sides of the receiving box 231 facilitate the feeding and discharging of materials. The rotating shaft 236, rotatably connected to the top of the receiving base plate 232, controls the rotation of the limiting rotating plate 237. The limiting rotating plate 237 and the rotating block 234 are intermittently and equidistantly arranged. The rotating shaft 236 can limit the rotation of the rotating block 234 along the rotating rod 233. The guiding roller 235, which is rotatably connected to the inner wall of the rotating block 234 and fixed to the outer wall of the rotating rod 233, plays a rolling support and guiding role during the movement of the sheet material, reducing the frictional resistance between the sheet material and the equipment, and enabling the sheet material to pass smoothly through the receiving box 231. The guiding roller 238, which is driven to the inner wall of the receiving box 231, further pushes the sheet material outward, completing the entire sheet material processing flow.
[0029] Furthermore, the receiving box 231 has guide ports on both sides for material feeding and discharging; the rotating block 234 and the limiting rotating plate 237 are intermittently and equidistantly arranged, and the rotating shaft 236 is used to limit the rotation of the rotating block 234 along the rotating rod 233.
[0030] Furthermore, the rotating shaft 236, which is rotatably connected to the top of the substrate 232, controls the rotation of the limiting rotating plate 237. The limiting rotating plate 237 and the rotating block 234 are intermittently and equidistantly arranged, and the rotating shaft 236 can limit the rotation of the rotating block 234 along the rotating rod 233.
[0031] Example 2
[0032] Based on Embodiment 1, the feeding assembly 21 includes a receiving plate 211 fixedly installed on the left end of the receiving base 1, a support frame 212 fixedly connected to the bottom of the receiving plate 211, and guide strips 213 fixedly connected at equal intervals to the top of the receiving plate 211; the shearing assembly 22 includes a fixing frame 221 fixedly installed on the top of the receiving base 1, a hydraulic push rod 222 fixedly installed on the top of the left inner wall of the fixing frame 221, an installation box 223 fixedly installed on the bottom of the hydraulic push rod 222, a guide wheel 224 connected to the inner wall of the installation box 223, a cylinder 225 fixedly installed on the top of the middle section of the fixing frame 221, a push rod 226 fixedly connected to the bottom of the cylinder 225, a pressure plate 227 fixedly connected to the bottom of the push rod 226, a hydraulic push rod 228 fixedly installed on the top of the right inner wall of the fixing frame 221, a push plate 229 fixedly connected to the bottom of the hydraulic push rod 228, and a shearing blade 2210 fixedly installed on the bottom of the push plate 229.
[0033] In this embodiment, at the left end of the receiving base 1, the receiving plate 211 is fixedly installed on the receiving base 1, and its bottom is stably supported by a triangular support frame 212 to ensure the stability of the receiving plate 211; the guide strips 213 are fixedly connected at equal intervals on the top of the receiving plate 211, which can guide the plate to be fed smoothly towards the shearing assembly 22; the plate moves along the guide strips 213 to prepare for the subsequent shearing process; when the plate moves to the bottom of the shearing assembly 22, the hydraulic push rod 222 on the top of the left inner wall of the fixed frame 221 is activated, pushing the mounting box 223 down, and the guide wheel 22 connected to the inner wall of the mounting box 223 is driven. 4. The contact plate acts as an auxiliary guide during the movement of the plate, ensuring the accuracy of the plate's position during the shearing process. Simultaneously, the cylinder 225 at the top of the middle section of the fixed frame 221 operates, pushing the push rod 226 down. The pressure plate 227, which is fixedly connected to the bottom of the push rod 226, presses the plate tightly. The anti-slip serrations evenly arranged at the bottom of the pressure plate 227 increase friction and prevent the plate from shifting during the shearing process. Subsequently, the hydraulic push rod 228 at the top of the inner wall of the right section of the fixed frame 221 pushes the push plate 229 down. The shearing blade 2210 installed at the bottom of the push plate 229 performs the shearing operation on the plate, completing the cutting of the plate.
[0034] Furthermore, the support frame 212 is fixedly connected to the receiving base 1, and the support frame 212 is triangular in shape; the bottom of the pressure plate 227 is evenly provided with anti-slip teeth, and the guide wheel 224 is used to guide the material after shearing.
[0035] Furthermore, the guide strips 213, which are fixedly connected at equal intervals on the top of the receiving plate 211, can guide the plate to be fed smoothly towards the shearing assembly 22. The plate moves along the guide strips 213 to prepare for the subsequent shearing process. When the plate moves to the bottom of the shearing assembly 22, the hydraulic push rod 222 on the top of the left inner wall of the fixed frame 221 is activated, pushing the mounting box 223 down. The guide wheel 224, which is connected to the inner wall of the mounting box 223, contacts the plate and plays an auxiliary guiding role during the movement of the plate, ensuring the accuracy of the plate's position during the shearing process.
[0036] Working principle: At the left end of the receiving base 1, the receiving plate 211 is fixedly installed on the receiving base 1, and its bottom is stably supported by a triangular support frame 212 to ensure the stability of the receiving plate 211; the guide strips 213 are fixedly connected at equal intervals on the top of the receiving plate 211, which can guide the plate to be fed smoothly towards the shearing assembly 22; the plate moves along the guide strips 213 to prepare for the subsequent shearing process;
[0037] When the sheet material moves below the shearing assembly 22, the hydraulic push rod 222 at the top of the left inner wall of the fixed frame 221 is activated, pushing the mounting box 223 down. The guide wheel 224, which is connected to the inner wall of the mounting box 223, contacts the sheet material, playing an auxiliary guiding role during the sheet material's movement and ensuring the accuracy of the sheet material's position during the shearing process. At the same time, the cylinder 225 at the top of the middle section of the fixed frame 221 is activated, pushing the push rod 226 down. The pressure plate 227, which is fixedly connected to the bottom of the push rod 226, presses the sheet material. The anti-slip teeth evenly arranged at the bottom of the pressure plate 227 can increase the friction and prevent the sheet material from shifting during the shearing process. Subsequently, the hydraulic push rod 228 at the top of the right inner wall of the fixed frame 221 pushes the push plate 229 down, and the shearing blade 2210 installed at the bottom of the push plate 229 performs the shearing operation on the sheet material, completing the cutting of the sheet material.
[0038] After shearing, the sheet material enters the guide assembly 23. Inside the receiving box 231, guide ports on both sides facilitate material feeding and discharge. The rotating shaft 236, rotatably connected to the top of the receiving base plate 232, controls the rotation of the limiting rotating plate 237. The limiting rotating plate 237 and the rotating block 234 are intermittently and equidistantly arranged. The rotating shaft 236 can limit the rotation of the rotating block 234 along the rotating rod 233. The guide roller 235, rotatably connected to the inner wall of the rotating block 234, which is fixedly connected to the outer wall of the rotating rod 233, plays a rolling support and guiding role during the movement of the sheet material, reducing the frictional resistance between the sheet material and the equipment, and allowing the sheet material to pass smoothly through the receiving box 231. The guide roller 238, which is driven to the inner wall of the receiving box 231, further pushes the sheet material outward, completing the entire sheet material processing flow.
[0039] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A shearing machine with a material guiding function, comprising a receiving base (1), characterized in that: The receiving base (1) is provided with a connecting mechanism (2), the connecting mechanism (2) includes a feeding component (21) provided on the left section of the receiving base (1), a shearing component (22) provided on the top of the receiving base (1), and a material guiding component (23) provided on the right section of the receiving base (1). The material guiding assembly (23) includes a receiving box (231) fixedly installed at the right end of the receiving base (1). A receiving base plate (232) is fixedly connected to the top of the receiving box (231). A rotating rod (233) is rotatably connected to the inner wall of the receiving base plate (232). A rotating block (234) is fixedly connected to the outer wall of the rotating rod (233). A material guiding roller (235) is rotatably connected to the inner wall of the rotating block (234). A rotating shaft (236) is rotatably connected to the top of the receiving base plate (232). A limit rotating plate (237) is fixedly connected to the outer wall of the rotating shaft (236). A material guiding roller (238) is drivenly connected to the inner wall of the receiving box (231).
2. A shearing machine with a material guiding function according to claim 1, characterized in that: The feeding assembly (21) includes a receiving plate (211) fixedly installed on the left end of the receiving base (1), a support frame (212) fixedly connected to the bottom of the receiving plate (211), and guide strips (213) fixedly connected at equal intervals to the top of the receiving plate (211).
3. A shearing machine with a material guiding function according to claim 1, characterized in that: The shearing assembly (22) includes a fixed frame (221) fixedly installed on the top of the receiving base (1). A hydraulic push rod (222) is fixedly installed on the top of the left inner wall of the fixed frame (221). An installation box (223) is fixedly installed on the bottom of the hydraulic push rod (222). A guide wheel (224) is connected to the inner wall of the installation box (223). A cylinder (225) is fixedly installed on the top of the middle section of the fixed frame (221). A push rod (226) is fixedly connected to the bottom of the cylinder (225). A pressure plate (227) is fixedly connected to the bottom of the push rod (226). A hydraulic push rod (228) is fixedly installed on the top of the right inner wall of the fixed frame (221). A push plate (229) is fixedly connected to the bottom of the hydraulic push rod (228). A shearing blade (2210) is fixedly installed on the bottom of the push plate (229).
4. A shearing machine with a material guiding function according to claim 1, characterized in that: The receiving box (231) has guide ports on both sides for material feeding and discharging.
5. A shearing machine with a material guiding function according to claim 2, characterized in that: The support frame (212) is fixedly connected to the receiving base (1), and the support frame (212) is triangular.
6. A shearing machine with a material guiding function according to claim 3, characterized in that: The bottom of the pressure plate (227) is uniformly provided with anti-slip teeth, and the guide wheel (224) is used to guide the material after shearing.
7. A shearing machine with a material guiding function according to claim 1, characterized in that: The rotating block (234) and the limiting rotating plate (237) are intermittently and equidistantly arranged, and the rotating shaft (236) is used to limit the rotation of the rotating block (234) along the rotating rod (233).