A diamond wheel roller member

Abstract

The utility model relates to a kind of diamond wheel roller components. Including diamond roller shaft, roller shaft support, driving device, swivel, motor base plate, motor synchronous pulley, synchronous toothed belt and diamond roller;Diamond roller shaft is installed on roller shaft support, swivel is connected with motor base plate, motor synchronous pulley is installed in driving device output end, and synchronous toothed belt is arranged around motor synchronous pulley and diamond roller;Diamond roller is connected with diamond roller shaft cooperation.Solve the existing technical scheme in diamond roller There is the shortcoming that transmission ratio is not accurate, is easy to skip tooth, etc., part of improvement scheme uses the way of increasing counterweight to improve stability, but lead to system inertia increases, response speed reduces, simultaneously for state monitoring, most products on the market are equipped with only simple speed sensor, cannot comprehensively feedback equipment operating parameter technical problem.

Description

Technical Field

[0001] This utility model relates to the field of diamond rollers, and more particularly to a diamond roller component. Background Technology

[0002] Diamond rollers, as core components in precision grinding, directly affect the machining accuracy and surface quality of workpieces. Currently, diamond roller components face three main technical bottlenecks in practical applications: First, traditional transmission systems use direct gear meshing, resulting in insufficient transmission accuracy and high vibration and noise, severely impacting the quality of the ground surface; second, the roller components lack real-time status monitoring, making it difficult for operators to promptly grasp the equipment's operating status; third, existing structures lack sufficient rigidity, easily deforming at high speeds, leading to a decrease in machining accuracy. Especially under long-term continuous operation, the temperature rise of traditional roller components is significant, severely affecting dimensional stability.

[0003] Existing technologies have attempted to solve transmission problems using chain drives, but these suffer from drawbacks such as inaccurate transmission ratios and a tendency for teeth to skip. Some improvements involve adding counterweights to enhance stability, but this increases system inertia and reduces response speed. For condition monitoring, most products on the market are only equipped with simple speed sensors, which cannot provide comprehensive feedback on equipment operating parameters. Utility Model Content

[0004] This application provides a diamond roller component, which solves the shortcomings of existing diamond rollers, such as inaccurate transmission ratio and easy tooth skipping. Some improved solutions use the method of adding counterweight to improve stability, but this leads to increased system inertia and reduced response speed. At the same time, for status monitoring, most products on the market are only equipped with simple speed sensors, which cannot fully reflect the technical problems of equipment operating parameters.

[0005] The technical solutions adopted in the embodiments of this application are as follows.

[0006] A diamond roller assembly includes a diamond roller shaft, a roller shaft support, a drive unit, a rotating body, a motor base plate, a motor synchronous pulley, a synchronous toothed belt, and a diamond roller. The diamond roller shaft is mounted on the roller shaft support, the rotating body is connected to the motor base plate, the motor synchronous pulley is mounted on the output end of the drive unit, and the synchronous toothed belt is arranged around the motor synchronous pulley and the diamond roller. The diamond roller is connected to the diamond roller shaft.

[0007] A further technical solution includes an upper signal transmitter and a lower signal transmitter, which are respectively disposed on both sides of the rotating body for signal feedback.

[0008] A further technical solution is as follows: the rotating body is fixedly connected to the motor base plate by a hexagon socket head cap screw, and the roller shaft support is connected to the rotating body by a hexagon socket head cap screw.

[0009] A further technical solution is as follows: the synchronous toothed belt is of type MXL, with 225 teeth, a width of 9.5 mm, and is made of neoprene rubber.

[0010] A further technical solution is as follows: the motor base plate, the upper signal transmitter frame, and the lower signal transmitter frame are all made of A3 steel, the rotating body is made of HT250 steel, and the roller shaft support is made of 45 steel.

[0011] A further technical solution is that the driving device is a three-phase asynchronous motor.

[0012] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0013] 1. The system employs a diamond roller shaft, roller shaft support, drive unit, rotating body, motor base plate, motor synchronous pulley, synchronous toothed belt, and diamond rollers. To address transmission precision issues, an MXL-type synchronous toothed belt drive system is used. Its 225-tooth precision tooth profile, combined with neoprene rubber material, achieves high-precision power transmission with zero slippage, completely eliminating the vibration and noise problems of traditional gear drives. The elastic properties of the synchronous toothed belt also effectively absorb impact loads, protecting the precision grinding system from damage. For condition monitoring, an innovative bidirectional signal feedback system with upper and lower signal transmitters is installed, enabling real-time monitoring of key parameters such as roller speed, vibration, and temperature, providing data support for precise control. This symmetrical monitoring architecture ensures comprehensive and accurate signal acquisition, allowing operators to promptly grasp the equipment's operating status. To address structural stability issues, this component employs an optimized material combination: the HT250 rotating body provides excellent vibration damping, the 45 steel roller shaft support ensures sufficient support rigidity, and the A3 steel motor base plate and transmitter frame guarantee overall structural stability. This material combination allows the component to maintain excellent dimensional stability even at high speeds, effectively avoiding the precision degradation issues caused by temperature rise in traditional structures. The entire system adopts a modular design, with standardized interfaces connecting the components, simplifying maintenance and replacement. The three-phase asynchronous motor drive scheme features high starting torque and smooth operation, making it particularly suitable for the working conditions of diamond rollers. The precision-manufactured diamond roller shaft and its fit with the diamond roller ensure that radial runout during grinding is controlled within an extremely low range. This design is not only suitable for conventional grinding processes but can also be extended to ultra-precision machining, offering broad market application prospects. Attached Figure Description

[0014] Figure 1 This is a front view of a diamond wheel roller component in an embodiment of this utility model.

[0015] Figure 2 This is a top view of a diamond wheel roller component in an embodiment of this utility model.

[0016] In the diagram: 1. Diamond roller shaft; 2. Roller shaft support; 3. Drive unit; 4. Rotating body; 5. Motor base plate; 6. Motor synchronous pulley; 7. Synchronous toothed belt; 8. Diamond roller; 9. Upper transmitter frame; 10. Lower transmitter frame. Detailed Implementation

[0017] This application provides a diamond roller component, which solves the shortcomings of existing diamond rollers, such as inaccurate transmission ratio and easy tooth skipping. Some improved solutions use the method of adding counterweight to improve stability, but this leads to increased system inertia and reduced response speed. At the same time, for status monitoring, most products on the market are only equipped with simple speed sensors, which cannot fully reflect the technical problems of equipment operating parameters.

[0018] The technical solution in this application embodiment is to solve the above problems, and the overall idea is as follows:

[0019] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0020] A diamond wheel roller component, such as Figure 1 and Figure 2 As shown, it includes a diamond roller shaft 1, a roller shaft support 2, a drive unit 3, a rotating body 4, a motor base plate 5, a motor synchronous pulley 6, a synchronous toothed belt 7, and a diamond roller 8; the diamond roller shaft 1 is mounted on the roller shaft support 2, the rotating body 4 is connected to the motor base plate 5, the motor synchronous pulley 6 is mounted on the output end of the drive unit 3, and the synchronous toothed belt 7 is arranged around the motor synchronous pulley 6 and the diamond roller 8; the diamond roller 8 is connected to the diamond roller shaft 1.

[0021] It also includes an upper signal transmitter 9 and a lower signal transmitter 10, which are respectively located on both sides of the rotating body 4 for signal feedback.

[0022] The rotating body 4 is fixedly connected to the motor base plate 5 by internal hexagonal head screws, and the roller shaft support 2 is connected to the rotating body 4 by internal hexagonal head screws.

[0023] The synchronous toothed belt 7 is of type MXL, with 225 teeth, a width of 9.5mm, and is made of neoprene rubber.

[0024] The motor base plate 5, the upper signal transmitter 9, and the lower signal transmitter 10 are all made of A3 steel, the rotating body 4 is made of HT250 steel, and the roller shaft support 2 is made of 45 steel.

[0025] The drive unit 3 is a three-phase asynchronous motor.

[0026] The diamond roller shaft 1 is mounted on a roller shaft support 2 made of 45 steel. The rotating body 4, made of HT250 material, is fixedly connected to the motor base plate 5 made of A3 steel via hexagon socket head cap screws. A three-phase asynchronous motor serves as the drive unit 3, and a motor synchronous pulley 6 is mounted on its output end. An MXL-type synchronous toothed belt 7 (225 teeth, 9.5mm wide, made of neoprene rubber) connects the motor synchronous pulley 6 to the diamond roller 8. An upper signal transmitter 9 and a lower signal transmitter 10, made of A3 steel, are respectively located on both sides of the rotating body 4 and are used for real-time signal feedback. The diamond roller 8 and the diamond roller shaft 1 are precisely fitted together to form a complete grinding work unit.

[0027] Operating procedures

[0028] Start the three-phase asynchronous motor of the drive unit 3, which drives the synchronous belt pulley 6 of the motor to rotate;

[0029] Power is transmitted to the diamond roller 8 via the synchronous toothed belt 7;

[0030] The upper signal transmitter 9 and the lower signal transmitter 10 monitor the operating status in real time and provide feedback signals;

[0031] The diamond roller 8 performs precision grinding under the support of the diamond roller shaft 1;

[0032] The system automatically adjusts its operating parameters based on feedback signals;

[0033] After the operation is completed, first stop the rotation of the diamond roller 8, and then turn off the drive device 3.

[0034] Beneficial effects

[0035] By employing a diamond roller shaft 1, roller shaft support 2, drive unit 3, rotating body 4, motor base plate 5, motor synchronous pulley 6, synchronous toothed belt 7, and diamond rollers 8, and addressing transmission precision issues, an MXL-type synchronous toothed belt 7 transmission system is used. Its 225-tooth precision tooth profile, combined with neoprene rubber material, achieves high-precision power transmission with zero slippage, completely eliminating the vibration and noise problems of traditional gear drives. The elastic properties of the synchronous toothed belt also effectively absorb impact loads, protecting the precision grinding system from damage. For condition monitoring, an innovative bidirectional signal feedback system with upper signal transmitter 9 and lower signal transmitter 10 is set up, which can monitor key parameters such as roller speed, vibration, and temperature in real time, providing data support for precise control. This symmetrically arranged monitoring architecture ensures the comprehensiveness and accuracy of signal acquisition, enabling operators to promptly grasp the equipment's operating status. To address structural stability issues, this component employs an optimized material combination: the HT250 rotating body 4 provides excellent vibration damping, the 45 steel roller shaft support 2 ensures sufficient support rigidity, and the A3 steel motor base plate 5 and transmitter frame guarantee overall structural stability. This material combination allows the component to maintain excellent dimensional stability even at high speeds, effectively avoiding the precision degradation caused by temperature rise in traditional structures. The entire system adopts a modular design, with standardized interfaces connecting the components, simplifying maintenance and replacement. The three-phase asynchronous motor drive scheme features high starting torque and smooth operation, making it particularly suitable for the working conditions of diamond rollers. The precision-manufactured diamond roller shaft 1 and the diamond roller 8 ensure that radial runout during grinding is controlled within an extremely low range. This design is not only suitable for conventional grinding processes but can also be extended to ultra-precision machining, offering broad market application prospects.

[0036] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of the present invention.

[0037] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A diamond wheel roller component, characterized in that, The device includes a diamond roller shaft (1), a roller shaft support (2), a drive unit (3), a rotating body (4), a motor base plate (5), a motor synchronous pulley (6), a synchronous toothed belt (7), and a diamond roller (8). The diamond roller shaft (1) is mounted on the roller shaft support (2), the rotating body (4) is connected to the motor base plate (5), the motor synchronous pulley (6) is mounted on the output end of the drive unit (3), and the synchronous toothed belt (7) is arranged around the motor synchronous pulley (6) and the diamond roller (8). The diamond roller (8) is connected to the diamond roller shaft (1).

2. The diamond wheel roller component as described in claim 1, characterized in that, It also includes an upper signal transmitter (9) and a lower signal transmitter (10), which are respectively disposed on both sides of the rotating body (4) for signal feedback.

3. The diamond wheel roller component as described in claim 1, characterized in that, The rotating body (4) is fixedly connected to the motor base plate (5) by a hexagon socket head cap screw, and the roller shaft support (2) is connected to the rotating body (4) by a hexagon socket head cap screw.

4. The diamond wheel roller component as described in claim 1, characterized in that, The synchronous toothed belt (7) is of type MXL, with 225 teeth, a width of 9.5 mm, and is made of neoprene rubber.

5. A diamond wheel roller component as described in claim 2, characterized in that, The motor base plate (5), the upper signal transmitter (9) and the lower signal transmitter (10) are all made of A3 steel, the rotating body (4) is made of HT250, and the roller shaft support (2) is made of 45 steel.

6. The diamond wheel roller component as described in claim 1, characterized in that, The drive device (3) is a three-phase asynchronous motor.

Images