Alignment device for glass panels
By designing a combination of fixed frame, conveying components, lifting components and alignment components, and utilizing air flotation technology and staggered roller groups and multi-dimensional alignment mechanisms, the bending and scratching problems of ultra-thin glass panels during the conveying and alignment process have been solved, achieving precise alignment and efficient production.
Patent Information
- Application Number
- CN202521439121.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2026-07-21
- Estimated Expiration
- 2035-07-10
AI Technical Summary
Large-size ultra-thin glass panels are prone to bending, scratches, or breakage during transport and alignment, which traditional positioning systems cannot adapt to, affecting the accuracy and efficiency of subsequent processes.
An alignment device was designed, comprising a fixed frame, a conveying component, a lifting component, and an alignment component. It utilizes air flotation technology and staggered roller groups to achieve stable conveying and precise alignment of glass panels, and combines longitudinal and transverse alignment mechanisms for multi-dimensional adjustment.
It achieves precise and stable alignment of large-size ultra-thin glass panels, reduces the cutting defect rate caused by misalignment, is compatible with glass panels of various sizes, and improves production efficiency.
Smart Images

Figure CN224530009U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of display panel technology, and in particular to a glass panel alignment device. Background Technology
[0002] Hybrid AMOLED is a new technology that applies thin-film encapsulation (TFE) to glass substrates, enabling a thinner and lighter design compared to traditional rigid AMOLED (Active-matrix organic light-emitting diode) panels. This technology reduces the thickness and weight of the display while maintaining the slim profile of a near-flexible AMOLED panel. More importantly, Hybrid AMOLED overcomes the common problems of edge wrinkling, surface unevenness, and insufficient strength and reliability found in large-size flexible AMOLED screens, integrating the advantages of both flexible and rigid AMOLED.
[0003] As market demand shifts towards larger display panels, the thickness of glass substrates is gradually decreasing to approximately 0.2mm. This results in products possessing both flexibility and rigidity, rendering traditional roller-based positioning systems inadequate for the new glass substrate form factor. For instance, during transport, the thinner material is more prone to bending, increasing the risk of inaccurate positioning, substrate scratches, and even screen breakage, thus impacting subsequent handling and cutting processes. Therefore, improvements are needed. Utility Model Content
[0004] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a glass panel alignment device to solve the technical problem that large-size ultra-thin glass panels are prone to bending, scratching or breaking during transmission and alignment in the prior art.
[0005] To achieve the above and other related objectives, this utility model provides a glass panel alignment device, comprising:
[0006] A fixed frame is provided with a feeding area and an alignment area;
[0007] A conveying assembly, mounted on the fixed frame, has a conveying track extending from the loading area to the alignment area to transport glass panels;
[0008] A lifting assembly is installed in the alignment area of the fixed frame to support and lift the glass panel located in the alignment area;
[0009] An alignment component is installed in the alignment area of the fixed frame to align the glass panel supported by the lifting component.
[0010] In one embodiment of this utility model, the lifting component includes:
[0011] A worktable, located in the alignment area, supports the glass panel;
[0012] A lifting drive is installed on the fixed frame, and its movable end is connected to the worktable to drive the worktable and the glass panel it supports to rise and fall.
[0013] An air guiding mechanism, comprising a plurality of air guiding nozzles disposed on the side of the worktable that contacts the glass panel and an air pump connected to the air guiding nozzles;
[0014] When the air pump supplies air to the air inlet, an air flotation layer is formed between the workbench and the glass panel, so that the glass panel is in an air-floating state.
[0015] When the air pump draws air from the air nozzle, the air nozzle adheres to and fixes the glass panel.
[0016] In one embodiment of this utility model, the transmission component includes:
[0017] A conveying frame is connected to the fixed frame;
[0018] Multiple roller sets are rotatably connected to the conveying frame, each roller set including a rotating shaft and multiple rollers disposed on the rotating shaft;
[0019] A drive motor is provided, the output of which is connected to multiple roller groups to drive all roller groups to rotate synchronously.
[0020] The multiple roller groups are arranged at intervals along the conveying direction of the glass panel to form the conveying track, and the rollers on adjacent roller groups are arranged in an alternating manner.
[0021] In one embodiment of the present invention, the conveying frame is divided into a first region, a second region and a third region in sequence along the conveying direction perpendicular to the glass panel;
[0022] The roller assembly is divided into a first roller assembly and a second roller assembly, wherein the first roller assembly is rotatably connected to the first region, the second region and the third region, and the second roller assembly is rotatably connected to either the first region or the third region.
[0023] In one embodiment of this utility model, magnetic wheels are provided at the ends of the first roller group and the ends of the second roller group;
[0024] The transmission component further includes:
[0025] The main drive shaft is rotatably connected to the conveying frame, and one end of it is connected to the output end of the conveying drive motor. The main drive shaft is provided with multiple magnetic wheels, and the multiple magnetic wheels correspond to the magnetic wheels on the first roller group or the magnetic wheels on the second roller group located in the first region.
[0026] The transmission shaft is rotatably connected to the transmission frame. The transmission shaft is provided with a plurality of magnetic wheels, and the plurality of magnetic wheels correspond to the magnetic wheels on the first roller group or the magnetic wheels on the second roller group located in the third region.
[0027] The main drive shaft and the driven drive shaft are located on opposite sides of the transmission frame.
[0028] In one embodiment of this utility model, the workbench is provided with a plurality of conveying clearance holes for the rollers in the roller group to pass through;
[0029] Wherein, when the lifting driver does not drive the worktable to rise, the top of the rollers in the roller group protrudes from the upper surface of the worktable;
[0030] When the lifting driver drives the worktable to rise, the top of the rollers in the roller assembly is lower than or flush with the upper surface of the worktable.
[0031] In one embodiment of this utility model, the alignment component includes:
[0032] A longitudinal alignment mechanism is installed on the fixed frame and located at the bottom of the worktable, with the movement direction of its movable end parallel to the conveying direction of the glass panel.
[0033] A transverse alignment mechanism is installed on the fixed frame and located between the worktable and the longitudinal alignment mechanism. The direction of movement of its movable end is perpendicular to the conveying direction of the glass panel.
[0034] In one embodiment of this utility model, the longitudinal alignment mechanism includes:
[0035] A longitudinal guide rail is mounted on the fixed frame and arranged along a conveying direction parallel to the glass panel;
[0036] At least two longitudinally aligned telescopic rods are slidably mounted on the longitudinal guide rail;
[0037] A longitudinal drive motor is mounted on the longitudinal guide rail, and its output end is connected to multiple longitudinal alignment telescopic rods.
[0038] The longitudinal drive motor drives multiple longitudinal alignment telescopic rods to move synchronously towards or away from each other along the longitudinal guide rail.
[0039] In one embodiment of this utility model, the lateral alignment mechanism includes:
[0040] A transverse guide rail is mounted on the longitudinal guide rail and arranged along a conveying direction perpendicular to the glass panel.
[0041] At least two transverse alignment guide rods are slidably mounted on the transverse guide rails, respectively;
[0042] A transverse drive motor is mounted on the transverse guide rail, and its output end is connected to multiple transverse alignment guide rods.
[0043] The lateral drive motor drives multiple lateral alignment guide rods to move synchronously towards or away from each other along the lateral guide rail.
[0044] In one embodiment of this utility model, the workbench is provided with a plurality of alignment clearance holes for the longitudinal alignment telescopic rod and the transverse alignment guide rod to pass through;
[0045] The top of the lateral alignment guide rod passes through the corresponding alignment clearance hole, and the longitudinal alignment telescopic rod passes through the corresponding alignment clearance hole after it is extended, so as to align the glass panel.
[0046] As described above, the glass panel alignment device of this utility model has the following beneficial effects: This utility model can realize accurate and stable alignment and efficient production of thin glass panels, and can be adapted to ultra-thin glass panels of various sizes, significantly reducing the subsequent cutting defect rate caused by poor alignment. Attached Figure Description
[0047] Figure 1 The diagram shown is a structural schematic of a glass panel alignment device provided in an embodiment of the present invention.
[0048] Figure 2 The diagram shown is a side view of a glass panel alignment device according to an embodiment of the present invention.
[0049] Figure 3 The diagram shown is a structural schematic of a transmission component in one embodiment of the present invention.
[0050] Figure 4 The diagram shown is a structural schematic of the conveyor frame and roller assembly in one embodiment of the present invention.
[0051] Figure 5 The diagram shown is a structural schematic of the first roller assembly in one embodiment of the present invention.
[0052] Figure 6 This is a schematic diagram showing the transmission connection between the main drive shaft and the first roller group in one embodiment of the present invention.
[0053] Figure 7 The diagram shown is a structural schematic of the workbench in one embodiment of the present invention.
[0054] Figure 8 The diagram shows a partitioning of the workbench in one embodiment of this utility model.
[0055] Figure 9 The diagram shown is a structural schematic of a lifting driver according to an embodiment of the present invention.
[0056] Figure 10 The diagram shown is a structural schematic of the alignment component in one embodiment of the present invention.
[0057] Figure 11 The diagram shown is a structural schematic of a longitudinally aligned telescopic rod in one embodiment of this utility model.
[0058] Component designation explanation:
[0059] 100. Fixed frame; 110. Base frame; 120. Fixed base plate;
[0060] 200. Conveying assembly; 210. Conveying frame; 211. First area; 212. Second area; 213. Third area; 220. Roller assembly; 221. First roller assembly; 2211. Rotating shaft; 2212. Roller; 2213. Magnetic wheel; 2214. Bearing housing; 222. Second roller assembly; 230. Conveying drive motor; 240. Main drive shaft; 250. Slave drive shaft; 260. Idler wheel; 270. Protective cover;
[0061] 300. Lifting assembly; 310. Worktable; 311. Conveyor clearance hole; 312. Alignment clearance hole; 320. Lifting driver; 321. Lifting drive motor; 322. Reducer; 323. Commutator; 324. Lifting transmission shaft; 325. Lifting actuator;
[0062] 400. Alignment assembly; 410. Longitudinal alignment mechanism; 411. Longitudinal guide rail; 412. Longitudinal alignment telescopic rod; 4121. Lifting cylinder; 4122. Longitudinal leveling adjustment plate; 4123. Longitudinal leveling bar; 413. Longitudinal drive motor; 414. Longitudinal slider; 415. Longitudinal synchronous belt; 420. Lateral alignment mechanism; 421. Lateral guide rail; 422. Lateral alignment guide rod; 4221. Lateral leveling adjustment plate; 4222. Lateral leveling bar; 423. Lateral drive motor; 424. Lateral slider; 425. Lateral synchronous belt;
[0063] 500. Glass panel;
[0064] 600. Detection components. Detailed Implementation
[0065] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.
[0066] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0067] In the following description, numerous details are explored to provide a more thorough explanation of embodiments of the present invention. However, it will be apparent to those skilled in the art that embodiments of the present invention may be practiced without these specific details. In other embodiments, well-known structures and devices are shown in block diagram form rather than in detail to avoid obscuring embodiments of the present invention.
[0068] This utility model provides a glass panel alignment device, relating to the field of display panel technology, and can be applied to solve the technical problems of bending, scratching, and screen breakage that easily occur during the transmission and alignment of large-size Hybrid AMOLED thin glass panels. Detailed description is provided below through specific embodiments.
[0069] Please see Figure 1 , Figure 2In one embodiment of this utility model, the glass panel alignment device may include a fixed frame 100, a conveying component 200, a lifting component 300, and an alignment component 400. In this embodiment, the fixed frame 100 is provided with a loading area and an alignment area. The loading area is the loading position for the glass panel 500, typically placed there by upstream equipment. The alignment area is the position where the glass panel 500 is aligned; a robot arm of downstream equipment picks up the aligned glass panel 500 from the alignment area. The conveying component 200 can be installed on the fixed frame 100, and its conveying track can extend from the loading area to the alignment area. Thus, the conveying component 200 can receive the glass panel 500 from the loading area and convey it to the alignment area for alignment. The lifting component 300 can be installed at the alignment area of the fixed frame 100 and can be used to support and lift the glass panel 500 conveyed by the conveying component 200. The alignment component 400 can be installed in the alignment area of the fixed frame 100, and it can be used to align and standardize the glass panel 500 supported by the lifting component 300. Furthermore, after the alignment component 400 completes the alignment of the glass panel 500, the lifting component 300 will adsorb and fix the glass panel 500, and wait for the robot arm of the downstream equipment to grab the aligned glass panel 500.
[0070] Please see Figure 2 In one embodiment of this utility model, the fixed frame 100 may include a base frame 110 and a fixed base plate 120. The fixed base plate 120 is fixedly connected to the top of the base frame 110. A conveying assembly 200 may be mounted on the base frame 110. A lifting assembly 300 and an alignment assembly 400 may be mounted on the fixed base plate 120.
[0071] Please see Figure 3 In one embodiment of this utility model, the conveying assembly 200 may include a conveying frame 210, roller sets 220, and a conveying drive motor 230. The conveying frame 210 may be mounted on the base frame 110. Multiple roller sets 220 may be rotatably connected to the conveying frame 210. In this embodiment, the multiple roller sets 220 may be arranged at intervals along the conveying direction of the glass panel 500, thereby forming a conveying channel. The conveying drive motor 230 may be mounted on the conveying frame 210, and its output end may be connected to multiple roller sets for transmission, thereby driving all roller sets 220 to rotate synchronously.
[0072] Please see Figure 4In one embodiment of this utility model, the conveying frame 210 can be sequentially divided into a first region 211, a second region 212, and a third region 213 along a conveying direction perpendicular to the glass panel 500. The roller group 220 can be divided into a first roller group 221 and a second roller group 222. The rotation axis length of the first roller group 221 is the same as the width of the conveying frame 210. In this embodiment, the first roller group 221 is rotatably connected to the first region 211, the second region 212, and the third region 213. The rotation axis length of the second roller group 222 is shorter than that of the first roller group 221. In this embodiment, the second roller group 222 is rotatably connected to either the first region 211 or the third region 213, meaning that multiple second roller groups 222 can be respectively disposed on both sides of the conveying frame 210.
[0073] Please see Figure 5 In one embodiment of this utility model, the first roller group 221 may include a rotating shaft 2211, rollers 2212, and a magnetic wheel 2213. The two ends of the rotating shaft 2211 are connected to the conveying frame 210 via bearing seats 2214. Multiple rollers 2212 may be connected at intervals to the rotating shaft 2211. In this embodiment, the rollers 2212 may be UPE (Ultra-high molecular weight polyethylene) antistatic rollers. The magnetic wheel 2213 may be fixedly connected to one end of the rotating shaft 2211. In this embodiment, the second roller group 222 has a similar structure to the first roller group 221.
[0074] Please see Figure 4 , Figure 5 In one embodiment of this utility model, the conveying assembly 200 further includes a main drive shaft 240 and a driven drive shaft 250. The main drive shaft 240 and the driven drive shaft 250 are rotatably connected to the conveying frame 210. The main drive shaft 240 and the driven drive shaft 250 can be located on opposite sides of the conveying frame 210, and both are perpendicular to the rotation axis of the roller assembly 220. One end of the main drive shaft 240 can be connected to the output end of the conveying drive motor 230. The main drive shaft 240 is provided with multiple magnetic wheels, and these magnetic wheels correspond to either the magnetic wheel at one end of the first roller assembly 221 or the magnetic wheel at the end of the second roller assembly 222 located in the first region 211, thereby realizing magnetic wheel transmission. Figure 6 As shown, multiple magnetic wheels are mounted on the drive shaft 250, and each magnetic wheel corresponds to a magnetic wheel at the other end of the first roller group 221 or a magnetic wheel at the end of the second roller group 222 located in the third region 213, thereby realizing magnetic wheel transmission.
[0075] Therefore, the transmission drive motor 230 can drive the main drive shaft 240 to rotate, and further drive all the first roller groups 221 and the second roller group 222 located in the first region 211 to rotate synchronously through magnetic wheel transmission. The first roller group 221 can drive the driven shaft 250 to rotate through magnetic wheel transmission, and the driven shaft 250 drives the second roller group 222 located in the third region 213 to rotate synchronously. Thus, the synchronous rotation of all roller groups 220 can be achieved.
[0076] Please see Figure 4 In one embodiment of this invention, the rollers on adjacent roller groups 220 are arranged in a staggered pattern, forming a formation similar to a goose formation. In this embodiment, the conveying assembly 200 also includes multiple idler rollers 260. The idler rollers 260 are rotatably connected to the conveying frame 210. The multiple idler rollers 260 are evenly distributed on the conveying frame 210 to fill areas not covered by the first roller group 221 and the second roller group 222. Therefore, this invention, by adjusting the roller layout and adding idler rollers 260, achieves better support for the glass panel 500 and reduces bending deformation of the glass panel 500 during transport.
[0077] Please see Figure 3 In one embodiment of this invention, the conveying assembly 200 further includes a plurality of protective covers 270. Each protective cover 270 can be installed on one side of the conveying frame 210 and can be used to protect the main drive shaft 240 or the driven shaft 250. In this embodiment, the protective cover 270 has multiple windows for maintenance and repair.
[0078] Please see Figure 7 In one embodiment of this utility model, the worktable 310 is provided with a plurality of conveying clearance holes 311. Each conveying clearance hole 311 corresponds to a roller on a roller assembly 220, allowing the top of the roller to pass through. In this embodiment, when the lifting driver 320 does not drive the worktable 310 to rise, the top of the roller in the roller assembly 220 passes through the corresponding conveying clearance hole 311 and protrudes from the upper surface of the worktable 310. When the lifting driver 320 drives the worktable 310 to rise, the top of the roller in the roller assembly 220 will be lower than or flush with the upper surface of the worktable 310.
[0079] Please see Figure 2In one embodiment of this utility model, the lifting assembly 300 may include a worktable 310, a lifting driver 320, and an air guiding mechanism (not shown in the figure). The worktable 310 may be located in the alignment area and can be used to support the glass panel 500. The lifting driver 320 may be mounted on a fixed base plate 120, and its movable end may be connected to the worktable 310. The lifting driver 320 can be used to drive the worktable 310 and the glass panel 500 it supports to rise and fall. The air guiding mechanism may include multiple air nozzles and an air pump communicating with the air nozzles. The multiple air nozzles may be disposed on the surface of the worktable 310 that contacts the glass panel 500. In this embodiment, when the air pump supplies air to the air nozzles, an air flotation layer can be formed between the worktable 310 and the glass panel 500, thereby placing the glass panel 500 in an air-floating state; when the air pump draws air from the air nozzles, the air nozzles can attract and fix the glass panel 500.
[0080] Please see Figure 8 In one embodiment of this utility model, the workbench 310 is divided into multiple functional areas arranged in a grid layout to accommodate glass panels 500 of different sizes and material feeding directions. Specifically, the center of the workbench 310 is functional area A, which can be adapted to the size of a first glass panel 500 on its own. Functional areas B are located on both sides of functional area A along the feeding direction, and the combination of functional area A and the two sides of functional area B can accommodate the size of a second glass panel 500. Functional areas C are located on both sides of functional area A perpendicular to the feeding direction, and the combination of functional area A and the two sides of functional area C can accommodate the size of a third glass panel 500. Functional areas D are located at the four corners of the workbench 310, and the combination of all functional areas A, B, C, and D can accommodate the size of a fourth glass panel 500. The workbench 310 adopts the above-mentioned symmetrical design, and by selectively activating specific areas, flexible adjustments to product size and material feeding direction can be achieved.
[0081] Please see Figure 9In one embodiment of this utility model, the lifting driver 320 may include a lifting drive motor 321, a reducer 322, a commutator 323, a lifting transmission shaft 324, and a lifting actuator 325. The lifting drive motor 321 may be a servo motor, and its output end may be connected to the input end of the reducer 322. The reducer 322 may have at least two output ends. The number of commutators 323 corresponds to the number of output ends of the reducer 322, and the input end of each commutator 323 may be connected to one output end of the reducer 322. The commutator 323 may have at least two output ends, and each output end is connected to the input end of a lifting actuator 325 via a corresponding lifting transmission shaft 324. The output end of each lifting actuator 325 may abut against the bottom of the worktable 310. In this embodiment, the lifting actuator 325 may employ a rack and pinion structure or a screw mechanism. Therefore, the lifting drive motor 321 is connected to multiple lifting actuators 325 via the reducer 322, commutator 323, and lifting transmission shaft 324, thus forming a multi-axis synchronous lift. When the lifting drive motor 321 rotates, it can drive all the lifting actuators 325 to achieve synchronous lifting motion, thereby driving the worktable 310 to lift.
[0082] Please see Figure 2 , Figure 10 In one embodiment of this utility model, the alignment component 400 may include a longitudinal alignment mechanism 410 and a transverse alignment mechanism 420. The longitudinal alignment mechanism 410 may be mounted on the fixed frame 100 and located at the bottom of the worktable 310, with its movable end moving parallel to the conveying direction of the glass panel 500. The transverse alignment mechanism 420 may be mounted on the fixed frame 100 and located between the worktable 310 and the longitudinal alignment mechanism 410, with its movable end moving perpendicular to the conveying direction of the glass panel 500.
[0083] Please see Figure 10 In one embodiment of this utility model, the longitudinal alignment mechanism 410 may include a longitudinal guide rail 411, a longitudinal alignment telescopic rod 412, a longitudinal drive motor 413, a longitudinal slider 414, and a longitudinal synchronous belt 415. The longitudinal guide rail 411 can be mounted on a fixed base plate 120 and can be arranged parallel to the conveying direction of the glass panel 500. The longitudinal alignment telescopic rod 412 can be slidably connected to the longitudinal guide rail 411 via the longitudinal slider 414. There can be at least two longitudinal alignment telescopic rods 412, each located at one end of the longitudinal guide rail 411. The longitudinal drive motor 413 can be mounted on the longitudinal guide rail 411, and its output end can be connected to multiple longitudinal sliders 414 via the longitudinal synchronous belt 415 to drive the multiple longitudinal sliders 414 and the longitudinal alignment telescopic rods 412 thereon to move synchronously in opposite directions or in opposite directions.
[0084] Please see Figure 11 In one embodiment of this utility model, the longitudinal alignment telescopic rod 412 may include a lifting cylinder 4121, a longitudinal alignment adjusting plate 4122, and a longitudinal alignment rod 4123. The lifting cylinder 4121 can be mounted on the longitudinal slider 414. The longitudinal alignment adjusting plate 4122 can be mounted on the movable end of the lifting cylinder 4121. The number of longitudinal alignment rods 4123 may be at least two, each fixedly connected to one end of the longitudinal alignment adjusting plate 4122. The longitudinal alignment rods 4123 may be made of antistatic PEEEK (Polyetheretherketone) material, and their bottoms are threadedly connected to the longitudinal alignment adjusting plate 4122. By adjusting the installation position of the longitudinal alignment adjusting plate 4122, the actual position of the longitudinal alignment rods 4123 can be fine-tuned to ensure the consistency of product alignment and positioning.
[0085] In this embodiment, the axial direction of the longitudinal alignment rod 4123 can be perpendicular to the upper surface of the worktable 310. Therefore, the lifting cylinder 4121 can drive the longitudinal alignment adjustment plate 4122 and its multiple longitudinal alignment rods 4123 to move up and down. Specifically, when the lifting cylinder 4121 drives the longitudinal alignment adjustment plate 4122 to descend, it can cause the longitudinal alignment rods 4123 to descend below the upper surface of the worktable 310 to avoid the glass panel 500 during transport. When the lifting cylinder 4121 drives the longitudinal alignment adjustment plate 4122 to rise, it can cause the longitudinal alignment rods 4123 to protrude beyond the upper surface of the worktable 310, thereby performing a longitudinal alignment operation on the glass panel 500.
[0086] Please see Figure 10 In one embodiment of this utility model, the lateral alignment mechanism 420 may include a lateral guide rail 421, a lateral alignment guide rod 422, a lateral drive motor 423, a lateral slider 424, and a lateral synchronous belt 425. The lateral guide rail 421 can be mounted on the fixed base plate 120 via pads, and it can be arranged in a conveying direction perpendicular to the glass panel 500. The lateral alignment guide rod 422 can be slidably connected to the lateral guide rail 421 via the lateral slider 424. There can be at least two lateral alignment guide rods 422, each located at one end of the lateral guide rail 421. The lateral drive motor 423 can be mounted on the lateral guide rail 421, and its output end can be connected to multiple lateral sliders 424 via the lateral synchronous belt 425 to drive the multiple lateral sliders 424 and their lateral alignment guide rods 422 to move synchronously in opposite directions or in opposite directions.
[0087] Please see Figure 1In one embodiment of this utility model, the lateral alignment guide rod 422 may include a lateral alignment adjustment plate 4221 and a lateral alignment rod 4222. The lateral alignment adjustment plate 4221 is fixedly connected to the lateral slider 424 and can be arranged parallel to the conveying direction of the glass panel 500. The number of lateral alignment rods 4222 can be multiple, and they can be fixedly connected to the lateral alignment adjustment plate 4221 in groups of at least two. A group of four lateral alignment rods 4222 fixedly connected to the lateral alignment adjustment plate 4221 is suitable for various sizes of glass panels 500. The lateral alignment rods 4222 can be made of anti-static PEEK material, and their bottoms are threaded onto the lateral alignment adjustment plate 4221. By adjusting the installation position of the lateral alignment adjustment plate 4221, the actual position of the lateral alignment rods 4222 can be finely adjusted to ensure the consistency of product alignment and positioning. In this embodiment, the axial direction of the transverse straightening rod 4222 can be perpendicular to the upper surface of the worktable 310, and its top can protrude from the upper surface of the worktable 310, thereby performing a longitudinal straightening operation on the glass panel 500.
[0088] Please see Figure 7 In one embodiment of this utility model, the workbench 310 may have multiple alignment clearance holes 312 for the longitudinal alignment telescopic rod 412 and the transverse alignment guide rod 422 to pass through. The top of the transverse alignment guide rod 422 can pass through the corresponding alignment clearance hole 312, and the longitudinal alignment telescopic rod 412, after extending, passes through the corresponding alignment clearance hole 312, thereby achieving alignment of the glass panel 500.
[0089] Please see Figure 1 In one embodiment of this invention, the alignment device further includes a detection component 600. The detection component 600 may include a plurality of sensors mounted on the fixed frame 100. Each sensor can be used to detect whether the glass panel 500 is present in the loading area and the alignment area, and whether it has been conveyed into place.
[0090] In this embodiment, when the detection component 600 detects that the upstream equipment has placed the glass panel 500 in the loading area, the conveyor drive motor 230 starts, driving all the roller sets 220 to rotate synchronously, conveying the glass panel 500 from the loading area to the alignment area. After the detection component 600 detects that the glass panel 500 has moved into place, the conveyor drive motor 230 stops. The lifting drive 320 starts, driving the worktable 310 to rise, and after the worktable 310 receives the glass panel 500 on the roller set 220, it continues to rise a certain distance to stop in place. When the air pump of the air guiding mechanism vents air to the air nozzle, the worktable 310 and the glass panel 500 form an air-floating layer, so that the glass panel 500 is in an air-floating state. Then, the longitudinal alignment telescopic rod 412 extends to protrude from the upper surface of the worktable 310. The longitudinal alignment mechanism 410 and the transverse alignment mechanism 420 start to align the glass panel 500 from the longitudinal and transverse directions, respectively. After alignment is completed, when the air pump of the air guiding mechanism draws air from the air guide nozzle, the nozzle can attract and fix the glass panel 500, ensuring that the glass panel 500 no longer moves. The longitudinal alignment mechanism 410 and the transverse alignment mechanism 420 are reset. Finally, the robot arm of the downstream equipment descends and contacts the glass panel 500, adsorbing it through the suction cup on the robot arm. After a certain delay, the air pump of the air guiding mechanism vents air through the air guide nozzle to disengage the vacuum, and the glass panel 500 is removed by the downstream equipment. This completes one alignment operation, ensuring the consistency and accuracy of the position of panels of the same size when picking up and placing them.
[0091] In summary, the glass panel alignment device disclosed in this utility model solves the technical problems of bending, scratching, and screen breakage that easily occur during the conveying and alignment of large-size thin glass panels. This utility model is adaptable to ultra-thin glass panels of various sizes, significantly reducing the subsequent cutting defect rate caused by misalignment, and achieving precise, stable alignment and efficient production of thin glass panels. Therefore, this utility model effectively overcomes the various shortcomings of the prior art and has high industrial application value.
[0092] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A glass panel alignment device, characterized in that, include: A fixed frame is provided with a feeding area and an alignment area; A conveying assembly, mounted on the fixed frame, has a conveying track extending from the loading area to the alignment area to transport glass panels; A lifting assembly is installed in the alignment area of the fixed frame to support and lift the glass panel located in the alignment area; An alignment component is installed in the alignment area of the fixed frame to align the glass panel supported by the lifting component.
2. The glass panel alignment device according to claim 1, characterized in that, The lifting component includes: A worktable, located in the alignment area, supports the glass panel; A lifting drive is installed on the fixed frame, and its movable end is connected to the worktable to drive the worktable and the glass panel it supports to rise and fall. An air guiding mechanism, comprising a plurality of air guiding nozzles disposed on the side of the worktable that contacts the glass panel and an air pump connected to the air guiding nozzles; When the air pump supplies air to the air inlet, an air flotation layer is formed between the workbench and the glass panel, so that the glass panel is in an air-floating state. When the air pump draws air from the air nozzle, the air nozzle adheres to and fixes the glass panel.
3. The apparatus of claim 2, wherein the at least one of the first and second alignment members is a pin. The transmission component includes: A conveying frame is connected to the fixed frame; Multiple roller sets are rotatably connected to the conveying frame, each roller set including a rotating shaft and multiple rollers disposed on the rotating shaft; A drive motor is provided, the output of which is connected to multiple roller groups to drive all roller groups to rotate synchronously. The multiple roller groups are arranged at intervals along the conveying direction of the glass panel to form the conveying track, and the rollers on adjacent roller groups are arranged in an alternating manner.
4. The apparatus of claim 3, wherein the at least one of the first and second alignment members is a pin. The conveying frame is divided into a first region, a second region, and a third region in sequence along the conveying direction perpendicular to the glass panel. The roller assembly is divided into a first roller assembly and a second roller assembly, wherein the first roller assembly is rotatably connected to the first region, the second region and the third region, and the second roller assembly is rotatably connected to either the first region or the third region.
5. The apparatus of claim 4, wherein the at least one of the first and second alignment members is a pin. Magnetic wheels are provided at the ends of the first roller group and the ends of the second roller group; The transmission component further includes: The main drive shaft is rotatably connected to the conveying frame, and one end of it is connected to the output end of the conveying drive motor. The main drive shaft is provided with multiple magnetic wheels, and the multiple magnetic wheels correspond to the magnetic wheels on the first roller group or the magnetic wheels on the second roller group located in the first region. The transmission shaft is rotatably connected to the transmission frame. The transmission shaft is provided with a plurality of magnetic wheels, and the plurality of magnetic wheels correspond to the magnetic wheels on the first roller group or the magnetic wheels on the second roller group located in the third region. The main drive shaft and the driven drive shaft are located on opposite sides of the transmission frame.
6. The apparatus of claim 3, wherein the at least one of the first and second alignment members is a pin. The workbench is provided with multiple conveying clearance holes for the rollers in the roller group to pass through; Wherein, when the lifting driver does not drive the worktable to rise, the top of the rollers in the roller group protrudes from the upper surface of the worktable; When the lifting driver drives the worktable to rise, the top of the rollers in the roller assembly is lower than or flush with the upper surface of the worktable.
7. The apparatus of claim 2, wherein the apparatus further comprises a plurality of alignment pins. The alignment component includes: A longitudinal alignment mechanism is installed on the fixed frame and located at the bottom of the worktable, with the movement direction of its movable end parallel to the conveying direction of the glass panel. A transverse alignment mechanism is installed on the fixed frame and located between the worktable and the longitudinal alignment mechanism. The direction of movement of its movable end is perpendicular to the conveying direction of the glass panel.
8. The apparatus of claim 7, wherein the glass panel is a glass panel for a display device. The longitudinal alignment mechanism includes: A longitudinal guide rail is mounted on the fixed frame and arranged along a conveying direction parallel to the glass panel; At least two longitudinally aligned telescopic rods are slidably mounted on the longitudinal guide rail; A longitudinal drive motor is mounted on the longitudinal guide rail, and its output end is connected to multiple longitudinal alignment telescopic rods. The longitudinal drive motor drives multiple longitudinal alignment telescopic rods to move synchronously towards or away from each other along the longitudinal guide rail.
9. The apparatus of claim 8, wherein the glass panel is a glass sheet. The lateral alignment mechanism includes: A transverse guide rail is mounted on the longitudinal guide rail and arranged along a conveying direction perpendicular to the glass panel. At least two transverse alignment guide rods are slidably mounted on the transverse guide rails, respectively; A transverse drive motor is mounted on the transverse guide rail, and its output end is connected to multiple transverse alignment guide rods. The lateral drive motor drives multiple lateral alignment guide rods to move synchronously towards or away from each other along the lateral guide rail.
10. The apparatus of claim 9, wherein the glass panel is a glass panel for a display device. The workbench is provided with multiple alignment clearance holes for the longitudinal alignment telescopic rod and the transverse alignment guide rod to pass through; The top of the lateral alignment guide rod passes through the corresponding alignment clearance hole, and the longitudinal alignment telescopic rod passes through the corresponding alignment clearance hole after it is extended, so as to align the glass panel.