A mobile water stable aggregate discharge device

Abstract

The utility model relates to a mobile water stable mixture unloading device, it includes: stand, it is according to rectangular four corner position layout, storage bin is installed at the top of stand, storage hopper is multiple, and along the lateral adjacent installation in the middle bottom surface of storage bin, and communicate storage bin, truss longitudinal beam is installed between two stands of left side and right side, auxiliary secondary beam is installed between two truss longitudinal beams of left and right, funnel baffle has multiple, and with the outlet bottom surface sliding connection of corresponding storage hopper, longitudinal air cylinder is multiple groups, and is installed in the inside surface of auxiliary secondary beam, and the telescopic end of every group is towards corresponding funnel baffle, and with corresponding funnel baffle fixedly connected, drive wheel group is installed in stand bottom surface, track is along longitudinal arrangement, and with drive wheel group adaptation. The utility model reduces the repeated start and stop of vehicle through the movement, loads according to five times loading method, reduces the big material of mixture in the unloading process and causes the segregation in loading.

Description

Technical Field

[0001] This utility model relates to the field of water-stabilized mixture conveying, and in particular to a mobile water-stabilized mixture unloading device. Background Technology

[0002] For example, Chinese utility model patent publication number CN222135443U discloses a continuous mixing production equipment for phosphogypsum water-stabilized materials. This equipment includes a batching mechanism, a cement feeding mechanism, a multi-stage mixing mechanism, and a finished product feeding mechanism. The batching mechanism has a multi-stage mixing mechanism at one end, connected to it via a belt conveyor. Multiple cement feeding mechanisms are arranged around the multi-stage mixing mechanism, connected to it. A finished product feeding mechanism is connected to one side of the multi-stage mixing mechanism via a belt conveyor. However, the finished product feeding mechanism is fixed above the transport vehicle and cannot move forward or backward, requiring the vehicle to perform a five-stage loading process. Furthermore, the transport vehicle has low space utilization, resulting in uneven loading and low fluidity of the water-stabilized mixture, which easily leads to accumulation during feeding and difficulty in dispersing. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a mobile water-stabilized mixture unloading device. By moving the device, the repeated starting and stopping of the vehicle is reduced. The device uses a five-stage loading method to reduce the settling of large particles of the mixture at the bottom during the unloading process, which would cause segregation during loading. The five-stage loading method is as follows: the first loading is to the front of the truck bed, the second loading is to the rear of the truck bed, the third loading is to the middle of the truck bed, the fourth loading is to the front of the truck bed, and the fifth loading is to the rear of the truck bed. This utility model also further divides the local area inside the truck bed into smaller loading areas to improve the space utilization of the truck bed.

[0004] To solve the above problems, a mobile water-stabilized mixture unloading device is adopted, which includes: The columns are arranged at the four corners of a rectangle; Storage silos are installed above the columns; Multiple storage funnels are installed laterally adjacent to each other on the bottom surface of the middle part of the storage silo and are connected to the storage silo. The truss longitudinal beam is installed between two columns on the left and right sides; A secondary beam is installed between the two longitudinal beams of the left and right trusses. Multiple hopper baffles are provided and are slidably connected to the bottom surface of the outlet of the corresponding storage hopper. The longitudinal cylinder consists of multiple sets and is installed on the inner side of the auxiliary secondary beam. The telescopic end of each set faces the corresponding funnel baffle and is fixedly connected to the corresponding funnel baffle. The drive wheel assembly is mounted on the bottom surface of the column; The track is set longitudinally and is adapted to the drive wheel assembly.

[0005] With this structure, the bottom of the storage bin is divided by storage funnels, which divide the loading area of ​​the car section. Different storage funnels correspond to different loading areas of the car section. By controlling the opening of different storage funnels, the loading area of ​​each car section is evenly loaded. The longitudinal cylinder can control the opening or closing of the corresponding funnel baffle. The drive wheel set drives the whole to move to the next car section for loading.

[0006] As a further improvement of this utility model, the storage funnel is divided into a left-end single funnel, a middle-left front-rear double funnel, a middle-section front-rear double funnel, a middle-right front-rear double funnel, and a right-end single funnel; wherein, the funnel baffles of the middle-left front-rear double funnel, the middle-section front-rear double funnel, and the middle-right front-rear double funnel correspond to longitudinal cylinders; the left-end single funnel and the right-end single funnel correspond to transverse cylinders, which are installed on the truss longitudinal beams at the left and right ends, and the telescopic ends of the transverse cylinders are installed on the corresponding funnel baffles of the left-end single funnel and the right-end single funnel.

[0007] By adopting this structure, the area of ​​the storage hopper 3 is rationally divided so that the various areas of the loading compartment can be loaded as evenly as possible.

[0008] As a further improvement of this utility model, side plates are fixed on both sides of the funnel baffle, and T-shaped heads are provided on the upper side of the side plates. T-shaped rails are slidably connected to the T-shaped heads and installed on the side of the storage funnel. The T-shaped rails of the middle left front and rear double funnel, the middle front and rear double funnel, and the middle right front and rear double funnel extend to the transverse main and secondary beams; the T-shaped rails of the left end single funnel and the right end single funnel extend to the longitudinal main beam, and the longitudinal main beam is fixed to the upper end of the column.

[0009] With this structure, the weight of the longitudinal main beam is transferred to the T-rail, and the longitudinal cylinder only needs to provide thrust. This helps to maintain the level of the funnel baffle, avoids the longitudinal cylinder and the funnel baffle from forming a cantilever structure, and prevents the end of the cantilever structure from generating excessive bending moment and tilting and leaking material.

[0010] As a further improvement of this utility model, a support plate is fixed to the side of the side plate, and the support plates corresponding to the middle left front and rear double funnels, the middle front and rear double funnels, and the middle right front and rear double funnels are connected to the telescopic end of the longitudinal cylinder; the support plates corresponding to the left end single funnel and the right end single funnel are hinged to the telescopic end of the transverse cylinder, and the base end of the transverse cylinder is also mounted on the longitudinal main beam through a hinge support.

[0011] With this structure, the support plate provides a stable connection node, and the hinged support allows the transverse cylinder to rotate during extension and retraction, thus solving the problem of insufficient installation space for the transverse cylinder in the length direction.

[0012] As a further improvement of this utility model, an infrared ranging sensor, an electric bell, and a red-yellow-blue warning light are installed on the side of the storage funnel away from the longitudinal cylinder or the transverse cylinder; the transmitting end of the infrared ranging sensor faces downward, and the infrared ranging sensor serves as the trigger switch for the electric bell and the red-yellow-blue warning light.

[0013] With this structure, the infrared ranging sensor can detect the loading height inside the compartment and set different height levels to sequentially trigger the blue warning light, yellow warning light, red warning light, and electric bell; thus indicating to the operator to control the corresponding storage hopper to close.

[0014] As a further improvement of this utility model, the inner side of the storage bin is also funnel-shaped.

[0015] This structure avoids excessive material residue and fully utilizes the kinetic energy provided by its own weight, allowing the water-stabilized mixture to fill each funnel.

[0016] As a further improvement of this utility model, a conveyor belt is provided above the storage bin, and the conveyor belt extends downward at an incline into the factory building; a support frame is installed on the bottom surface of the conveyor belt.

[0017] With this structure, the conveyor belt transports the water-stabilized material in the plant directly to the storage silo and provides some kinetic energy so that the water-stabilized mixture fills each funnel.

[0018] As a further improvement of this utility model, a grid plate is provided on the back of the funnel baffle.

[0019] With this structure, the grating is mainly used to resist the mid-span bending moment of the funnel baffle, preventing it from bending and deforming, thus preventing material leakage.

[0020] As a further improvement of this utility model, the bottom surface of the idler roller brackets on both sides of the conveyor belt is fixedly connected to the support 27, and a scraping wedge is installed between the supports. The top edge of the scraping wedge abuts against the conveyor belt, and its lower edge extends into the moving path of the storage bin. The scraping wedge and the support are slidably connected to the top surface of the storage bin.

[0021] With this structure, the scraper wedge can scrape off the residual material on the conveyor belt, which is beneficial for cleaning the conveyor belt and reducing material loss.

[0022] As a further improvement of this utility model, a diagonal hanger is fixed on the segment on which the longitudinal cylinder is installed on the secondary beam, and the diagonal hanger extends in a V-shape; it is fixed on the transverse primary and secondary beams and the transverse side beams respectively.

[0023] With this structure, the inclined hanger can prevent the segments of the longitudinal cylinder from moving left and right, stably provide the reaction force of the lateral cylinder, and prevent the segments of the mounting points from deforming.

[0024] This invention can divide the carriage into different sections and open the corresponding storage hoppers at different positions on the carriage sections. The transport vehicle can load materials in batches, quickly and evenly on the spot, with high unloading efficiency. Different gates can control the unloading amount and unloading position as needed, so that the water-stabilized mixture is more evenly distributed during unloading, effectively solving the segregation problem of water-stabilized mixture during loading and unloading. It not only ensures the overall quality of water-stabilized mixture, but also saves fuel consumption of transport vehicles and reduces carbon emissions, which is in line with the concept of intelligent and green construction. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of an embodiment.

[0026] Figure 2 This is a schematic diagram of the installation structure of the funnel baffle.

[0027] Figure 3 This is a schematic diagram of the installation structure of a transverse cylinder.

[0028] Figure 4 This is a schematic diagram of the assembly structure of the T-head.

[0029] Figure 5 This is a schematic diagram of the installation structure of the early warning assembly, which consists of an infrared ranging sensor, red, yellow, and blue warning lights, and an electric bell.

[0030] Figure 6 This is a structural diagram showing the arrangement of storage funnels.

[0031] Figure 7 This is a schematic diagram of the planar frame of the storage silo.

[0032] Figure 8 This is a schematic diagram of the movement process in an embodiment.

[0033] Figure 9 This is a schematic diagram of the process of the storage bin moving along the length of the carriage.

[0034] Attached reference numerals: 1. Column; 2. Storage bin; 3. Storage hopper; 301. Left end single hopper; 302. Middle left front and rear double hopper; 303. Middle front and rear double hopper; 304. Middle right front and rear double hopper; 305. Right end single hopper; 4. Truss longitudinal beams; 5. Secondary auxiliary beams; 6. Funnel baffle; 601. Side plate; 602. T-shaped head; 7. Longitudinal cylinder; 8. Transverse cylinder; 9. T-rail; 10. Transverse main and secondary beams; 11. Longitudinal main beam; 12. Support plate; 13. Infrared ranging sensor; 14. Electric bell; 15. Red, yellow and blue warning lights; 16. Conveyor belt; 17. Workshop; 18. Support frame; 19. Grating plate; 20. Scraper wedge; 21. Inclined hanger; 22. Transverse side beam; 23. Hinge support; 24. Drive wheel set; 25. Rail; 26. Idler roller bracket; 27. Support. Detailed Implementation

[0035] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0036] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0037] Example 1 like Figures 1-9 As shown, a mobile water-stabilized mixture unloading device includes: Column 1 is arranged at the four corners of a rectangle; Storage bin 2 is installed above column 1; Multiple storage hoppers 3 are installed side by side in the middle of the bottom surface of the storage bin 2 and are connected to the storage bin 2. Truss longitudinal beam 4 is installed between two columns 1 on the left and right sides; A secondary beam 5 is installed between the two left and right truss longitudinal beams 4; Multiple funnel baffles 6 are slidably connected to the bottom surface of the outlet of the corresponding storage funnel 3; The longitudinal cylinder 7 consists of multiple sets and is installed on the inner side of the auxiliary secondary beam 5. The telescopic end of each set faces the corresponding funnel baffle 6 and is fixedly connected to the corresponding funnel baffle 6. Drive wheel assembly 24, which is mounted on the bottom surface of column 1; Track 25 is arranged longitudinally and is adapted to drive wheel set 24.

[0038] With this structure, the bottom 2 of the storage bin is divided by storage funnels 3, which divides the loading area of ​​the car section. Different storage funnels 3 correspond to different loading areas of the car section. By controlling the opening of different storage funnels 3, the loading area of ​​each car section is evenly loaded. The longitudinal cylinder can control the opening or closing of the corresponding funnel baffle 6. The drive wheel set 24 drives the whole to move to the next car section for loading.

[0039] In this embodiment, the storage funnel 3 is divided into a left-end single funnel 301, a middle-left front-rear double funnel 302, a middle front-rear double funnel 303, a middle-right front-rear double funnel 304, and a right-end single funnel 305; wherein, the funnel baffles 6 of the middle-left front-rear double funnel 302, the middle front-rear double funnel 303, and the middle-right front-rear double funnel 304 correspond to longitudinal cylinders 7; the left-end single funnel 301 and the right-end single funnel 302 correspond to transverse cylinders 8, the transverse cylinders 8 are installed on the truss longitudinal beams 4 at the left and right ends, and the telescopic ends of the transverse cylinders 8 are installed on the funnel baffles 6 corresponding to the left-end single funnel 301 and the right-end single funnel 302.

[0040] By adopting this structure, the area of ​​the storage hopper 3 is rationally divided so that the various areas of the loading compartment can be loaded as evenly as possible.

[0041] In this embodiment, side plates 601 are fixed on both sides of the funnel baffle 6, and T-shaped heads 602 are provided on the upper side of the side plates 601. T-shaped rails 9 are slidably connected to the T-shaped heads 602. The T-shaped rails 9 are installed on the side of the storage funnel 3. The T-shaped rails 9 of the middle left front and rear double funnels 302, the middle front and rear double funnels 303, and the middle right front and rear double funnels 304 extend to the transverse main and secondary beams 10. The T-shaped rails 9 of the left end single funnel 301 and the right end single funnel 305 extend to the longitudinal main beam 11. The longitudinal main beam 11 is fixed to the upper end of the column 1.

[0042] With this structure, the gravity of the longitudinal main beam 11 is transferred to the T-shaped rail 602, and the longitudinal cylinder 7 only needs to provide thrust. This helps to maintain the level of the funnel baffle 6, avoids the longitudinal cylinder 7 and the funnel baffle 6 from forming a cantilever structure, and prevents the end of the cantilever structure from generating excessive bending moment and tilting and leaking material.

[0043] In this embodiment, a support plate 12 is fixed to the side of the side plate 601. The support plates 12 corresponding to the middle left front and rear double funnels 302, the middle front and rear double funnels 303, and the middle right front and rear double funnels 304 are connected to the telescopic end of the longitudinal cylinder 7. The support plates 12 corresponding to the left end single funnel 301 and the right end single funnel 305 are hinged to the telescopic end of the transverse cylinder 8. The base end of the transverse cylinder 8 is also mounted on the longitudinal main beam 11 through a hinge support 23.

[0044] With this structure, the support plate 12 provides a stable connection node, and the hinged support allows the transverse cylinder 8 to rotate during extension and retraction, thereby solving the problem of insufficient installation space for the transverse cylinder in the length direction.

[0045] In this embodiment, an infrared ranging sensor 13, an electric bell 14, and a red-yellow-blue warning light 15 are installed on the side of the storage hopper 3 that is away from the longitudinal cylinder 7 or the transverse cylinder 8; the transmitting end of the infrared ranging sensor 13 faces downward, and the infrared ranging sensor 13 serves as the trigger switch for the electric bell 14 and the red-yellow-blue warning light 15.

[0046] With this structure, the infrared ranging sensor 13 can detect the loading height inside the compartment and set different height levels to trigger the blue warning light, yellow warning light, red warning light, and electric bell in sequence, so as to indicate to the operator to control the corresponding storage hopper 3 to close.

[0047] In this embodiment, the inner side of the storage bin 2 is also funnel-shaped.

[0048] This structure avoids excessive material residue and fully utilizes the kinetic energy provided by its own weight, allowing the water-stabilized mixture to fill each funnel.

[0049] In this embodiment, a conveyor belt 16 is provided above the storage bin 2, and the conveyor belt 16 extends downward at an angle into the factory building 17; a support frame 18 is installed on the bottom surface of the conveyor belt 16.

[0050] With this structure, the conveyor belt transports the water-stabilized material in the plant directly to the storage bin and provides some kinetic energy so that the water-stabilized mixture fills each funnel. The storage bin 2 repeatedly moves under the conveyor belt 16 to store the water-stabilized mixture, and then moves to each section of the carriage to perform the unloading operation.

[0051] In this embodiment, a grid plate 19 is provided on the back of the funnel baffle 6.

[0052] With this structure, the grating plate is mainly used to resist the mid-span bending moment of the funnel baffle 6, preventing it from bending and deforming, thus preventing material leakage.

[0053] In this embodiment, the bottom surfaces of the roller brackets 26 on both sides of the conveyor belt 16 are fixedly connected to the supports 27, and scraper wedges 20 are installed between the supports. The top edge of the scraper wedges 20 abuts against the conveyor belt 16, and its lower edge extends into the moving path of the storage bin 2. The scraper wedges 20 and the supports 27 are slidably connected to the top surface of the storage bin 2.

[0054] With this structure, the scraper wedge 20 can scrape off the residual material on the conveyor belt 16, which is beneficial for cleaning the conveyor belt 16 and reducing material loss.

[0055] In this embodiment, a diagonal hanger 21 is fixed on the segment of the secondary beam 5 where the longitudinal cylinder 7 is installed. The diagonal hanger 21 extends in a V-shape and is fixed on the transverse primary and secondary beams 10 and the transverse side beams 22, respectively.

[0056] With this structure, the inclined hanger 21 can prevent the segments of each mounting point of the longitudinal cylinder 7 from moving left and right, can stably provide the reaction force of the transverse cylinder, and prevent the segments of the mounting points from deforming.

[0057] This invention can divide the carriage into different sections and open the corresponding storage hoppers at different positions on the carriage sections. The transport vehicle can load materials in batches, quickly and evenly on the spot, with high unloading efficiency. Different gates can control the unloading amount and unloading position as needed, so that the water-stabilized mixture is more evenly distributed during unloading, effectively solving the segregation problem of water-stabilized mixture during loading and unloading. It not only ensures the overall quality of water-stabilized mixture, but also saves fuel consumption of transport vehicles and reduces carbon emissions, which is in line with the concept of intelligent and green construction.

[0058] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, several equivalent substitutions or obvious modifications can be made without departing from the concept of the present invention, and all such modifications, with identical performance or use, should be considered within the protection scope of the present invention.

Claims

1. A mobile unloading device for water-stabilized mixtures, characterized in that... include: The columns (1) are arranged at the four corners of the rectangle; Storage bin (2), which is installed above column (1); Storage funnels (3), there are multiple of them, and they are installed side by side in the middle bottom of the storage bin (2) and connected to the storage bin (2). Truss longitudinal beam (4), which is installed between two columns (1) on the left and right sides; A secondary beam (5) is installed between the two truss longitudinal beams (4) on the left and right sides; Multiple funnel baffles (6) are slidably connected to the bottom surface of the outlet of the corresponding storage funnel (3); Longitudinal cylinders (7) are in multiple groups and are installed on the inner side of the auxiliary secondary beam (5). The telescopic end of each group faces the corresponding funnel baffle (6) and is fixedly connected to the corresponding funnel baffle (6). Drive wheel assembly (24), which is mounted on the bottom surface of column (1); The track (25) is arranged longitudinally and adapted to the drive wheel assembly (24).

2. The mobile water-stabilized mixture unloading device according to claim 1, characterized in that... The storage hopper (3) is divided into a left-end single hopper (301), a middle-left front-back double hopper (302), a middle front-back double hopper (303), a middle-right front-back double hopper (304), and a right-end single hopper (305). The hopper baffles (6) of the middle-left front-back double hopper (302), the middle front-back double hopper (303), and the middle-right front-back double hopper (304) correspond to the longitudinal cylinders (7). The left-end single hopper (301) and the right-end single hopper (305) correspond to the transverse cylinders (8). The transverse cylinders (8) are installed on the truss longitudinal beams (4) at the left and right ends. The telescopic ends of the transverse cylinders (8) are installed on the hopper baffles (6) corresponding to the left-end single hopper (301) and the right-end single hopper (305).

3. The mobile water-stabilized mixture unloading device according to claim 2, characterized in that... Side plates (601) are fixed on both sides of the funnel baffle (6). A T-shaped head (602) is provided on the upper side of the side plate (601). A T-shaped rail (9) is slidably connected to the T-shaped head (602). The T-shaped rail (9) is installed on the side of the storage funnel (3). The T-shaped rail (9) of the middle left front and rear double funnel (302), the middle front and rear double funnel (303), and the middle right front and rear double funnel (304) extends to the transverse main and secondary beams (10). The T-shaped rail (9) of the left end single funnel (301) and the right end single funnel (305) extends to the longitudinal main beam (11). The longitudinal main beam (11) is fixed to the upper end of the column (1).

4. The mobile water-stabilized mixture unloading device according to claim 3, characterized in that... The side plate (601) is fixed with a support plate (12). The support plates (12) corresponding to the middle left front and rear double funnels (302), the middle front and rear double funnels (303), and the middle right front and rear double funnels (304) are connected to the telescopic end of the longitudinal cylinder (7). The support plates (12) corresponding to the left end single funnel (301) and the right end single funnel (305) are hinged to the telescopic end of the transverse cylinder (8). The base end of the transverse cylinder (8) is also installed on the longitudinal main beam (11) through a hinge support (23).

5. The mobile water-stabilized mixture unloading device according to claim 1, characterized in that... An infrared ranging sensor (13), an electric bell (14), and a red-yellow-blue warning light (15) are installed on the side of the storage hopper (3) away from the longitudinal cylinder (7) or the transverse cylinder (8); the transmitting end of the infrared ranging sensor (13) faces downward, and the infrared ranging sensor (13) serves as the trigger switch for the electric bell (14) and the red-yellow-blue warning light (15).

6. The mobile water-stabilized mixture unloading device according to claim 1, characterized in that... The inner side of the storage bin (2) is also funnel-shaped.

7. The mobile water-stabilized mixture unloading device according to claim 1, characterized in that... A conveyor belt (16) is provided above the storage bin (2), and the conveyor belt (16) extends downward at an angle into the factory building (17); a support frame (18) is installed on the bottom surface of the conveyor belt (16).

8. The mobile water-stabilized mixture unloading device according to claim 1, characterized in that... A grid plate (19) is provided on the back of the funnel baffle (6).

9. The mobile water-stabilized mixture unloading device according to claim 1, characterized in that... The bottom surface of the roller brackets (26) on both sides of the conveyor belt (16) is fixedly connected to the support (27). A scraper wedge (20) is installed between the supports. The top edge of the scraper wedge (20) abuts against the conveyor belt (16), and its lower edge extends into the moving path of the storage bin (2). The scraper wedge (20) and the support (27) are slidably connected to the top surface of the storage bin (2).

10. The mobile water-stabilized mixture unloading device according to claim 3, characterized in that... An inclined rod (21) is fixed on the segment on which the longitudinal cylinder (7) is installed on the secondary beam (5). The inclined rod (21) extends in a V-shape and is fixed on the transverse primary and secondary beams (10) and the transverse side beams (22), respectively.

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