A needle punching machine's net plate cleaning structure

By using a motor-driven adjusting threaded rod and an air pump blowing system, combined with a wire brush cleaning structure, the problem of inconvenient cleaning of the support plate in traditional needle punching machines is solved, achieving efficient cleaning of the support plate and collection of impurities, thus improving production efficiency.

CN224531194UActive Publication Date: 2026-07-21CHANGSHU XINYANG NONWOVEN EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGSHU XINYANG NONWOVEN EQUIP CO LTD
Filing Date
2025-09-10
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Traditional needle punching machines have inconvenient and inefficient cleaning of the support plate, making it difficult to effectively remove fiber impurities entangled in the mesh of the support plate.

Method used

An automated cleaning system for the support plate was designed, which includes a motor-driven adjusting threaded rod and an air pump blowing system, in conjunction with a wire brush cleaning structure.

Benefits of technology

It achieves efficient cleaning of the support plate, reduces cleaning dead spots, improves cleaning efficiency, and avoids impurities from scattering and polluting equipment and the environment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224531194U_ABST
    Figure CN224531194U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of net plate cleaning, and disclose a kind of net plate cleaning structure of being convenient for needle loom, including support frame, the outer wall of support frame is fixedly installed with adjustment control box, the top of support frame is fixedly installed with needle loom mounting bracket, and there are two groups, driving mechanism is fixedly installed between needle loom mounting bracket. By being provided with motor two and driving adjustment screw rod rotation, make mobile sliding seat in trapezoidal mounting frame's mobile sliding hole smooth sliding, drive steel wire brush on cleaning mounting plate to move, steel wire brush can effectively wipe stubborn impurities on net plate bottom, make up the defect of insufficient cleaning of airflow cleaning to the impurities adhering closely, cooperate with the collection frame box and can be collected the impurities cleaned down, avoid impurities scattering to pollute equipment and working environment, pull handle then it is convenient to take out collection frame box and pour, simplify the impurity processing procedure, reach the effect of improving cleaning efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of mesh tray cleaning technology, specifically a mesh tray cleaning structure that facilitates the cleaning of needle punching machines. Background Technology

[0002] A support plate is a plate-shaped structure installed inside a needle punching machine to support the fiber web and facilitate needle punching. During the needle punching process, the fiber web is placed on the support plate, and the needles move up and down according to a certain pattern, piercing the fiber web and causing the fibers to entangle and bind together, thus forming a nonwoven fabric with a certain strength and thickness. In the production operation of the needle punching machine, the support plate is a key component for supporting and conveying the fiber web, and the cleanliness of its surface directly affects the quality of the needle-punched product.

[0003] Traditional cleaning methods rely heavily on manual labor. Workers must use hand brushes, air guns, and other tools to clean the support plates after the needle punching machine has stopped. This method is not only labor-intensive but also extremely inefficient, severely impacting the continuous production time of the needle punching machine and reducing overall production efficiency. Furthermore, while some needle punching machines are equipped with simple mechanical cleaning devices, these devices only use a single brush structure with fixed brush hardness and position, making it impossible to adjust according to the degree of contamination and surface condition of the support plates. Additionally, some devices use a single airflow cleaning method, which, while able to remove some lightweight impurities, has limited effectiveness against fibrous impurities entangled in the mesh of the support plates, leaving significant residue problems. Therefore, a new support plate cleaning structure that is convenient for needle punching machines needs to be designed. Utility Model Content

[0004] The purpose of this utility model is to provide a structure for cleaning the support plate of an acupuncture machine, which solves the technical problems of inconvenience and low cleaning efficiency in cleaning the support plate of a traditional acupuncture machine, and achieves the goal of effectively cleaning the support plate and improving cleaning efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a structure for cleaning a mesh tray of an acupuncture machine, comprising a support frame, an adjustment control box fixedly installed on the outer wall of the support frame, two sets of acupuncture machine mounting frames fixedly installed on the top of the support frame, a drive mechanism fixedly installed between the acupuncture machine mounting frames, an acupuncture body set at the bottom of the drive mechanism via a connecting rod, a front mounting plate in the shape of a U-shape at the front of the acupuncture machine mounting frame, and a guide wheel inside the front mounting plate; a cleaning assembly, the cleaning assembly being located above the support frame; the cleaning assembly comprising: a first cleaning part, the first cleaning part being located above the support frame; and a second cleaning part, the second cleaning part being located above the support frame and below the first cleaning part.

[0006] Preferably, the first cleaning part includes: an adjusting guide slide, which is formed on the rear surface of the acupuncture machine mounting frame, and there are two sets of them arranged symmetrically; a motor is provided on one side of the adjusting guide slide, and the motor is fixedly mounted on the rear surface of the acupuncture machine mounting frame through an arc-shaped support seat; the output end of the motor is provided with an adjusting threaded rod through a coupling, and the adjusting threaded rod passes through the adjusting guide slide; a moving block is sleeved on the outer wall of the adjusting threaded rod, and the moving block is slidably connected to the adjusting guide slide.

[0007] Preferably, the adjusting guide groove is internally slidably connected to a guide connecting block, and the moving block and the guide connecting block are symmetrical. A drag net plate is fixedly installed between the moving block and the guide connecting block, and the drag net plate is located below the needle punch body. A working support platform is provided below the drag net plate.

[0008] Preferably, a support plate is provided above the adjusting guide groove, and the support plate is fixedly installed between the needle punching machine mounting frame. The outer wall of the support plate is provided with a mounting hole, and an air blowing pipe is fixedly installed inside the mounting hole. An air pump is provided above the air blowing pipe and is located at the top of the needle punching machine mounting frame.

[0009] Preferably, the air pump is connected to a delivery air pipe at its connection port, and the other end of the delivery air pipe is connected to a blowing air pipe. A dispersing air pipe is evenly and uniformly connected to the inner side of the blowing air pipe. The bottom of the dispersing air pipe has a blowing hole, and the dispersing air pipe is located above the adjusting guide groove.

[0010] Preferably, the second cleaning part includes: a trapezoidal mounting frame, which is fixedly installed between the acupuncture machine mounting frames and located below the adjusting guide slide groove; the top of the trapezoidal mounting frame is provided with a movable sliding hole, a second motor is provided on one side of the trapezoidal mounting frame, and the second motor is fixedly installed on the outer surface of the acupuncture machine mounting frame by a support block; the output end of the second motor is provided with an adjusting screw through a coupling, and the adjusting screw moves through the outer wall of the acupuncture machine mounting frame and extends into the interior of the trapezoidal mounting frame.

[0011] Preferably, a movable slide is movably sleeved on the outer wall of the adjusting screw, and the movable slide is slidably connected to the movable sliding hole. A cleaning mounting plate is fixedly installed on the top of the movable slide, and wire brushes are fixedly installed at equal intervals on the top of the cleaning mounting plate.

[0012] Preferably, a collection box is provided below the trapezoidal mounting frame, and the collection box is located on the top of the support frame. A pull handle is fixedly installed on the outer wall of the collection box.

[0013] This invention provides a structure for cleaning the support plate of an acupuncture machine. It has the following advantages: (1) This utility model is equipped with a motor to drive the adjustment threaded rod to rotate, and the sliding of the moving block and the guide connecting block in the adjustment guide groove can accurately drive the trawl plate to the cleaning position, avoiding ineffective operation. The airflow generated by the air pump is evenly sprayed out from the air blowing hole through the delivery air pipe, the blowing air pipe and the dispersion air pipe, which can fully cover the surface of the trawl plate and effectively remove light impurities such as dust and short fibers. At the same time, the dispersion air pipe expands the blowing range and reduces the cleaning dead corners, thereby improving the cleaning efficiency.

[0014] (2) This utility model is equipped with a motor 2 to drive the adjusting screw to rotate, so that the moving slide block slides smoothly in the moving sliding hole of the trapezoidal mounting frame, which drives the steel wire brush on the cleaning mounting plate to move. The steel wire brush can effectively wipe the stubborn impurities on the bottom of the trawl plate, making up for the deficiency of airflow cleaning in cleaning tightly attached impurities. With the collection box, the cleaned impurities can be collected in a concentrated manner, avoiding the impurities from scattering and polluting the equipment and working environment. Pulling the handle makes it easy to take out the collection box and empty it, simplifying the impurity handling process and achieving the effect of improving cleaning efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a rear view of a mesh tray structure for easy cleaning of a needle punching machine according to the present invention; Figure 3 This is a bottom view of the cleaning structure of the mesh plate of the present invention, which facilitates the cleaning of the cleaning area of ​​the needle punching machine. Figure 4 This is a top view of the collection point structure of the mesh tray cleaning structure for acupuncture machines according to this utility model.

[0016] In the diagram: 1 Support frame, 2 Adjustment control box, 3 Needle punching machine mounting frame, 31 Drive mechanism, 32 Needle punch body, 4 Mounting front plate, 5 Guide wheel, 6 Cleaning assembly, 61 Cleaning part one, 611 Adjustment guide slide, 612 Motor one, 613 Adjustment threaded rod, 614 Moving block, 615 Guide connecting block, 616 Tractor plate, 617 Support plate, 618 Mounting hole, 619 Air blowing pipe, 6110 Air pump, 6111 Conveying air pipe, 6112 Dispersing air pipe, 6113 Air blowing hole, 62 Cleaning part two, 621 Trapezoidal mounting frame, 622 Moving slide hole, 623 Motor two, 624 Adjustment screw, 625 Moving slide, 626 Cleaning mounting plate, 627 Wire brush, 628 Collection box, 629 Pull handle. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Example

[0019] Addressing the inconvenience and low efficiency of cleaning the mesh tray in traditional acupuncture machines, this invention provides a preferred embodiment of a structure for facilitating the cleaning of the mesh tray in acupuncture machines, for example... Figures 1-4 The diagram shows a structure for cleaning a mesh tray of an acupuncture machine, comprising a support frame 1, an adjustment control box 2 fixedly installed on the outer wall of the support frame 1, two sets of acupuncture machine mounting frames 3 fixedly installed on the top of the support frame 1, a drive mechanism 31 fixedly installed between the acupuncture machine mounting frames 3, an acupuncture body 32 connected to the bottom of the drive mechanism 31 via a connecting rod, a front mounting plate 4 U-shaped in shape at the front of the acupuncture machine mounting frame 3, and a guide wheel 5 inside the front mounting plate 4; and a cleaning assembly 6 positioned above the support frame 1. The cleaning assembly 6 includes: a first cleaning part 61 positioned above the support frame 1; and a second cleaning part 62 positioned above the support frame 1 and below the first cleaning part 61.

[0020] The cleaning part 61 includes: an adjusting guide slide 611, which is opened on the rear surface of the acupuncture machine mounting frame 3, and there are two sets of them, arranged symmetrically; a motor 612 is provided on one side of the adjusting guide slide 611, and the motor 612 is fixedly installed on the rear surface of the acupuncture machine mounting frame 3 through an arc-shaped support seat; the output end of the motor 612 is provided with an adjusting threaded rod 613 through a coupling, and the adjusting threaded rod 613 passes through the adjusting guide slide 611; a moving block 614 is sleeved on the outer wall of the adjusting threaded rod 613, and the moving block 614 is slidably connected to the adjusting guide slide 611.

[0021] The guide chute 611 is internally slidably connected to a guide connecting block 615, and the moving block 614 and the guide connecting block 615 are symmetrical. A drag net plate 616 is fixedly installed between the moving block 614 and the guide connecting block 615, and the drag net plate 616 is located below the needle punch body 32. A working support platform is provided below the drag net plate 616.

[0022] A support plate 617 is provided above the adjusting guide slide 611, and the support plate 617 is fixedly installed between the needle punch machine mounting frame 3. The outer wall of the support plate 617 is provided with a mounting hole 618, and an air blowing pipe 619 is fixedly installed inside the mounting hole 618. An air pump 6110 is provided above the air blowing pipe 619, and the air pump 6110 is located at the top of the needle punch machine mounting frame 3.

[0023] The air pump 6110 is connected to a delivery air pipe 6111, and the other end of the delivery air pipe 6111 is connected to an air blowing pipe 619. The inner side of the air blowing pipe 619 is connected to a dispersion air pipe 6112 at equal intervals. The bottom of the dispersion air pipe 6112 is provided with an air blowing hole 6113, and the dispersion air pipe 6112 is located above the adjustment guide groove 611.

[0024] Furthermore, in this embodiment, a motor 612 drives the adjusting threaded rod 613 to rotate. This, combined with the sliding of the moving block 614 and the guide connecting block 615 within the adjusting guide groove 611, precisely moves the trawl plate 616 to the cleaning position, avoiding ineffective operations. The airflow generated by the air pump 6110 is evenly sprayed from the air blowing hole 6113 through the delivery air pipe 6111, the blowing pipe 619, and the dispersing air pipe 6112, which can fully cover the surface of the trawl plate 616 and effectively remove light impurities such as dust and short fibers. At the same time, the dispersing air pipe 6112 expands the blowing range and reduces cleaning dead corners. Example

[0025] Please see Figures 1-4 Furthermore, based on Embodiment 1, the cleaning part 2 62 includes: a trapezoidal mounting frame 621, which is fixedly installed between the acupuncture machine mounting frames 3 and located below the adjusting guide groove 611; a movable sliding hole 622 is provided at the top of the trapezoidal mounting frame 621, and a motor 2 623 is provided on one side of the trapezoidal mounting frame 621. The motor 2 623 is fixedly installed on the outer surface of the acupuncture machine mounting frame 3 through a support block. An adjusting screw 624 is provided at the output end of the motor 2 623 through a coupling. The adjusting screw 624 moves through the outer wall of the acupuncture machine mounting frame 3 and extends into the interior of the trapezoidal mounting frame 621.

[0026] The outer wall of the adjusting screw 624 is movably fitted with a movable slide 625, and the movable slide 625 is slidably connected to the movable slide hole 622. A cleaning mounting plate 626 is fixedly installed on the top of the movable slide 625, and wire brushes 627 are fixedly installed at equal intervals on the top of the cleaning mounting plate 626.

[0027] A collection box 628 is provided below the trapezoidal mounting frame 621, and the collection box 628 is located on the top of the support frame 1. A pull handle 629 is fixedly installed on the outer wall of the collection box 628.

[0028] Furthermore, in this embodiment, a motor 623 drives an adjusting screw 624 to rotate, causing the movable slide block 625 to slide smoothly within the movable sliding hole 622 of the trapezoidal mounting frame 621. This causes the wire brush 627 on the cleaning mounting plate 626 to move. The wire brush 627 can effectively wipe away stubborn impurities on the bottom of the trawl plate 616, compensating for the shortcomings of airflow cleaning in cleaning tightly attached impurities. In conjunction with the collection box 628, the cleaned impurities can be collected in a concentrated manner, preventing impurities from scattering and contaminating the equipment and working environment. Pulling the handle 629 makes it easy to remove and empty the collection box 628, simplifying the impurity handling process.

[0029] In use, firstly, regarding overall support and needle-punching operation, the support frame 1 provides stable support for the entire structure, and the adjustment control box 2 is used to control the operating parameters of each component. The drive mechanism 31 on the needle-punching machine mounting frame 3 drives the needle-punching body 32 to perform needle-punching operations, while the guide wheel 5 inside the mounting front plate 4 guides the net support, ensuring smooth delivery of the net support. Furthermore, when cleaning is required, motor 612 starts, and its output end drives the adjusting threaded rod 613 to rotate via a coupling. The moving block 614 moves accordingly within the adjusting guide groove 611, while the guide connecting block 615 also slides within the adjusting guide groove 611, moving the drag net plate 616 to the cleaning position. At this time, the air pump 6110 at the top of the needle punching machine mounting frame 3 operates, delivering gas through the air delivery pipe 6111 to the air blowing pipe 619 in the mounting hole 618 of the support plate 617. The gas is then sprayed out from the air blowing hole 6113 through the dispersion pipe 6112, cleaning the surface of the drag net plate 616 by blowing away dust, short fibers, and other light impurities. Furthermore, cleaning section 62 further cleans the trawl plate through mechanical wiping. After motor 623 starts, its output drives the adjusting screw 624 to rotate, and the moving slide 625 slides within the moving sliding hole 622 of the trapezoidal mounting frame 621, thereby moving the cleaning mounting plate 626. The wire brush 627 on the top of the cleaning mounting plate 626 contacts the bottom of the trawl plate 616. As the cleaning mounting plate 626 moves, the wire brush 627 wipes and cleans stubborn impurities on the bottom of the trawl plate 616. The removed impurities fall into the collection box 628 below the trapezoidal mounting frame 621 under the influence of gravity, thus completing the collection of impurities. When there are many impurities in the collection box 628, they can be removed from the top of the support frame 1 by pulling the handle 629 for emptying and cleaning. Throughout the cleaning process, cleaning part 1 (61) and cleaning part 2 (62) work together to first remove light impurities using airflow, and then remove stubborn impurities using a wire brush, thus achieving comprehensive and effective cleaning of the support plate and ensuring the smooth progress of subsequent needle punching operations of the needle punching machine.

[0030] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A structure for cleaning a mesh tray of a needle punching machine, comprising a support frame (1), characterized in that: An adjustment control box (2) is fixedly installed on the outer wall of the support frame (1). A needle punching machine mounting frame (3) is fixedly installed on the top of the support frame (1), and there are two sets of them. A drive mechanism (31) is fixedly installed between the needle punching machine mounting frames (3). A needle punch body (32) is set at the bottom of the drive mechanism (31) through a connecting rod. A front mounting plate (4) is set in front of the needle punching machine mounting frame (3), and the front mounting plate (4) is U-shaped. A guide wheel (5) is set inside the front mounting plate (4). Cleaning component (6), which is disposed above the support frame (1); The cleaning component (6) includes: Cleaning part one (61), the cleaning part one (61) is located above the support frame (1); Cleaning part two (62) is located above the support frame (1) and below the cleaning part one (61).

2. The structure for cleaning a mesh tray of a needle punching machine according to claim 1, characterized in that: The cleaning section one (61) includes: Adjustable guide slide (611), the adjustable guide slide (611) is opened on the rear surface of the needle punching machine mounting frame (3), and there are two sets in total, which are symmetrically arranged; A motor (612) is provided on one side of the adjusting guide slide (611), and the motor (612) is fixedly installed on the rear surface of the needle punch machine mounting frame (3) through an arc-shaped support seat. An adjusting threaded rod (613) is provided at the output end of the motor (612) through a coupling, and the adjusting threaded rod (613) passes through the adjusting guide slide (611). A moving block (614) is sleeved on the outer wall of the adjusting threaded rod (613), and the moving block (614) is slidably connected to the adjusting guide slide (611).

3. The structure for cleaning the mesh tray of the acupuncture machine according to claim 2, characterized in that: The internal sliding connection of the adjusting guide groove (611) is a guide connecting block (615), and the moving block (614) and the guide connecting block (615) are symmetrical. A drag net plate (616) is fixedly installed between the moving block (614) and the guide connecting block (615), and the drag net plate (616) is located below the needle body (32). A working support platform is provided below the drag net plate (616).

4. The structure for cleaning a mesh tray of a needle punching machine according to claim 3, characterized in that: A support plate (617) is provided above the adjusting guide slide (611), and the support plate (617) is fixedly installed between the needle punch machine mounting frame (3). The outer wall of the support plate (617) is provided with a mounting hole (618). An air blowing pipe (619) is fixedly installed inside the mounting hole (618). An air pump (6110) is provided above the air blowing pipe (619), and the air pump (6110) is located at the top of the needle punch machine mounting frame (3).

5. The structure for cleaning the mesh tray of the acupuncture machine according to claim 4, characterized in that: The air pump (6110) is connected to a delivery air pipe (6111) at its connection port, and the other end of the delivery air pipe (6111) is connected to an air blowing pipe (619). The inner side of the air blowing pipe (619) is connected to a dispersion air pipe (6112) at equal intervals. The bottom of the dispersion air pipe (6112) is provided with an air blowing hole (6113), and the dispersion air pipe (6112) is located above the adjustment guide groove (611).

6. The structure for cleaning a mesh tray of a needle punching machine according to claim 1, characterized in that: The second cleaning section (62) includes: A trapezoidal mounting frame (621) is fixedly installed between the needle punch machine mounting frames (3) and located below the adjusting guide groove (611); The top of the trapezoidal mounting frame (621) is provided with a sliding hole (622). A second motor (623) is provided on one side of the trapezoidal mounting frame (621). The second motor (623) is fixedly mounted on the outer surface of the needle punching machine mounting frame (3) by a support block. The output end of the second motor (623) is provided with an adjusting screw (624) through a coupling. The adjusting screw (624) moves through the outer wall of the needle punching machine mounting frame (3) and extends into the interior of the trapezoidal mounting frame (621).

7. The structure for cleaning a mesh tray of a needle punching machine according to claim 6, characterized in that: The outer wall of the adjusting screw (624) is movably fitted with a movable slide (625), and the movable slide (625) is slidably connected to the movable sliding hole (622). A cleaning mounting plate (626) is fixedly installed on the top of the movable slide (625), and a wire brush (627) is fixedly installed at equal intervals on the top of the cleaning mounting plate (626).

8. The structure for cleaning a mesh tray of a needle punching machine according to claim 7, characterized in that: A collection box (628) is provided below the trapezoidal mounting frame (621), and the collection box (628) is located on the top of the support frame (1). A pull handle (629) is fixedly installed on the outer wall of the collection box (628).