Integrated LED door panel structure
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG WIEBORN SANITARY WARE CO LTD
- Filing Date
- 2025-07-30
- Publication Date
- 2026-07-21
AI Technical Summary
Existing aluminum alloy mirror cabinet door molds suffer from high costs, complex processing, and light leakage at the seams.
The multi-layer honeycomb panel and the light-emitting lens are fixedly connected by an integrally formed aluminum alloy edging. The whole process does not require assembly. The aluminum alloy edging can be arbitrarily selected with rounded corners according to the shape, and the sealed section prevents light leakage from the splicing seam.
Significantly reduces mold costs, ensures more stable processing, avoids light leakage at splicing seams, and improves the heat dissipation effect of LED light strips.
Smart Images

Figure CN224532563U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of door panel structure, and specifically relates to a door panel structure with integrated LED. Background Technology
[0002] For existing aluminum alloy mirror cabinet doors, they are usually made of multiple aluminum alloy profiles spliced together. However, this design has the following problems: 1. Each mirror cabinet door curvature needs to be customized and molded separately, resulting in high mold costs; 2. Multiple molds, multiple materials and multiple specifications are required, resulting in complicated processing, high labor costs and unstable quality; 3. The splicing method will result in several seams on the door panel, and the seams will allow light to leak. Utility Model Content
[0003] To address the aforementioned technical problems, this utility model provides a door panel structure integrating LEDs to solve the problems described in the background section.
[0004] This utility model provides the following technical solution: an integrated LED door panel structure, including a multi-layer honeycomb panel and a light-emitting lens disposed on the multi-layer honeycomb panel. The multi-layer honeycomb panel and the light-emitting lens are fixedly connected by an integrally formed aluminum alloy edging. The aluminum alloy edging is fitted to the outer edge of the multi-layer honeycomb panel and the light-emitting lens to seal the edges of the multi-layer honeycomb panel and the light-emitting lens.
[0005] The multi-layer honeycomb panel has a light groove notch, an LED light strip is provided on one side of the light groove notch, and a PVC reflector is provided at the bottom of the light groove notch.
[0006] Compared with the prior art, the beneficial effects of this application are as follows: This application uses multi-layer honeycomb panels and light-emitting lenses, and adopts the feature of a whole large plate for direct processing, without the need for multiple materials to be assembled again. In addition, the aluminum alloy edging can be arbitrarily selected according to the shape of the material, which greatly reduces the mold cost. At the same time, the door panel structure of this application adopts a one-piece set of sheet material and aluminum alloy edging, without splicing operation and sealing the cross-section, so there will be no light leakage at the splicing seam.
[0007] Preferably, a door hinge is provided on one side of the multi-layer honeycomb panel.
[0008] Preferably, one side of the multi-layer honeycomb panel is provided with a light strip outlet hole corresponding to the LED light strip.
[0009] Preferably, the light-emitting lens includes a light-transmitting area and an opaque area.
[0010] Preferably, the light-transmitting area is arranged correspondingly to the notch in the lamp groove, and the opaque area is arranged correspondingly to the multi-layer honeycomb panel. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 A structural diagram of a door panel structure with integrated LEDs provided in an embodiment of this utility model;
[0013] Figure 2 A structural diagram of a multilayer honeycomb panel provided in an embodiment of this utility model;
[0014] Figure 3 A cross-sectional view of the door panel structure with integrated LEDs provided in an embodiment of this utility model.
[0015] Explanation of reference numerals in the attached figures:
[0016]
[0017] The present invention will be further described below with reference to the accompanying drawings and description. Detailed Implementation
[0018] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0019] In the description of the embodiments of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of embodiments of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0021] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.
[0022] In one embodiment of this utility model, such as Figure 1 , 2 As shown in Figure 3, an integrated LED door panel structure includes a multi-layer honeycomb panel 5 and a light-emitting lens 1 disposed on the multi-layer honeycomb panel 5. The multi-layer honeycomb panel 5 and the light-emitting lens 1 are fixedly connected by an integrally formed aluminum alloy edging 2. The aluminum alloy edging 2 is disposed in close to the outer edge of the multi-layer honeycomb panel 5 and the light-emitting lens 1, so as to seal the edges of the multi-layer honeycomb panel 5 and the light-emitting lens 1 by means of the aluminum alloy edging 2.
[0023] Specifically, the multi-layer honeycomb panel 5 is a four-layer honeycomb panel, using four layers of aluminum plates and three layers of hexagonal aluminum honeycomb core filling, making its structure flat and non-deformable. It also has the characteristics of being waterproof, moisture-proof, sunproof, fireproof, termite-proof, oxidation-resistant, non-deformable, and mildew-free. It is a preferred material for bathroom spaces. It can be cut to any size without splicing. Rounded corners of any curvature do not require mold opening and are formed in one piece. At the same time, its unique honeycomb structure can improve the heat dissipation effect of the LED light strip 6.
[0024] Meanwhile, the light-emitting lens 1 in this application is an integral lens, which can serve as a mirror in a mirror cabinet and also assist the LED light strip 6 in emitting light;
[0025] Regarding the aluminum alloy edging 2 in this application, after installing the light-emitting lens 1 and the multi-layer honeycomb panel 5, a certain gap exists due to the structure and connection of the multi-layer honeycomb panel 5 and the light-emitting lens 1. Therefore, by setting an aluminum alloy edging 2 that is attached to the outer edge of the multi-layer honeycomb panel 5 and the light-emitting lens 1, and the aluminum alloy edging 2 is made of the same material as the mirror cabinet door and the color can be consistent, the aluminum alloy can be bent into any arc, so it is not unusable due to changing the arc. In addition, the aluminum alloy edging 2 adopts a grooved structure, which can achieve 90-degree splicing. Furthermore, by using the integrated aluminum alloy edging 2, multi-layer honeycomb panel 5, and light-emitting lens 1, light leakage at the splicing seam can be avoided.
[0026] The multi-layer honeycomb panel 5 is provided with a light groove notch 4, an LED light strip 6 is provided on one side of the light groove notch 4, and a PVC reflector 7 is provided at the bottom of the light groove notch 4.
[0027] Specifically, in order to facilitate the installation of LED light strip 6, a light groove notch 4 is provided on the multi-layer honeycomb board 5. The length of the light groove notch 4 can be determined according to the distribution of LED light strip 6. In this application, LED light strip 6 is arranged in a circle, so the light groove notch 4 is also arranged in a circle. The PVC reflector 7 can reflect the light emitted from LED light strip 6 so that the light from LED light strip 6 is emitted towards the light-emitting lens 1.
[0028] In this application, a door hinge 8 is provided on one side of the multilayer honeycomb panel 5;
[0029] Specifically, the door hinge 8 facilitates the connection between the door panel structure and the actual cabinet.
[0030] In this application, one side of the multilayer honeycomb panel 5 is provided with a light strip outlet hole 3 corresponding to the LED light strip 6;
[0031] Specifically, by setting the LED strip outlet hole 3, it is easier for the LED strip 6 to exit.
[0032] In this application, the light-emitting lens 1 includes a light-transmitting area 11 and an opaque area 12.
[0033] In this application, the light-transmitting area 11 is correspondingly provided with the lamp groove notch 4, and the opaque area 12 is correspondingly provided with the multi-layer honeycomb panel 5;
[0034] Specifically, in practice, the opaque area 12 can be used as a mirror, while the light-transmitting area 11 can be used as the light source for the LED light strip 6. At the same time, in practice, the projection of the opaque area 12 on the multi-layer honeycomb board 5 is not greater than the projection of the light groove notch 4 on the multi-layer honeycomb board 5, so as to ensure that the light emitted by the LED light strip 6 can pass through the light-transmitting area 11.
[0035] In summary, the integrated LED door panel structure in the above embodiments of this utility model, through the multi-layer honeycomb panel 5 and the light-emitting lens 1, is directly processed from a single large panel, eliminating the need for reassembling multiple materials. Furthermore, the aluminum alloy edging 2 allows for arbitrary selection of rounded corners based on the material shape, significantly reducing mold costs. In addition, the door panel structure of this application uses an integrally set plate and aluminum alloy edging 2, eliminating splicing operations and sealing the cross-section, thus preventing light leakage at splicing seams.
[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A door panel structure integrating LEDs, characterized in that, The device includes a multi-layer honeycomb panel and a light-emitting lens disposed on the multi-layer honeycomb panel. The multi-layer honeycomb panel and the light-emitting lens are fixedly connected by an integrally formed aluminum alloy edging. The aluminum alloy edging is fitted to the outer edge of the multi-layer honeycomb panel and the light-emitting lens to seal the edges of the multi-layer honeycomb panel and the light-emitting lens. The multi-layer honeycomb panel has a light groove notch, an LED light strip is provided on one side of the light groove notch, and a PVC reflector is provided at the bottom of the light groove notch.
2. The door panel structure with integrated LEDs according to claim 1, characterized in that, A door hinge is provided on one side of the multi-layer honeycomb panel.
3. The door panel structure with integrated LEDs according to claim 1, characterized in that, One side of the multi-layer honeycomb panel is provided with a light strip outlet hole corresponding to the LED light strip.
4. The door panel structure with integrated LEDs according to claim 1, characterized in that, The light-emitting lens includes a light-transmitting area and an opaque area.
5. The door panel structure with integrated LEDs according to claim 4, characterized in that, The light-transmitting area is set to correspond to the notch in the lamp trough, and the opaque area is set to correspond to the multi-layer honeycomb panel.