Bacon filling machine with automatic cleaning function

Abstract

The utility model relates to preserved meat filling machine technical field discloses a preserved meat filling machine with automatic cleaning function, including machine body, the machine body top is equipped with feed hopper, one side of machine body is equipped with the discharge pipe, be provided with gradient flushing subassembly for cleaning the machine body inside oil dirt on the machine body, gradient flushing subassembly includes first water tank and water collecting tank. The utility model prepares cleaning solution through first water tank, starts first pump machine and pumps the cleaning liquid to the machine body inside, carries out multiple cleaning to the machine body inside, and cooperates water collecting tank and discharge pipe, realizes multiple recycling of cleaning liquid in this step, reduces water source and cleaning agent resource consumption, after that, utilizes the second water tank clean water to wash the medicine residue, recycles the washing water produced in this step to first water tank as the next prewash water, to further reduce the cleaning water consumption, accords with the water saving trend of food machinery.

Description

Technical Field

[0001] This utility model specifically relates to a cured meat filling machine with automatic cleaning function, belonging to the technical field of cured meat filling machines. Background Technology

[0002] The cured meat filling machine is essentially a type of sausage filling machine, mainly used for filling cured sausages or cured meat products. Depending on the design, it is divided into manual sausage filling machines and automatic sausage filling machines, and they can all handle the filling of meat such as cured meat, sausages, and ham.

[0003] Given the unique high-viscosity lipid components and protein adhesion characteristics of cured meat products, traditional filling machines will accumulate complex and stubborn stains on key parts such as conveying pipes, valves, and filling heads after completing the filling operation. Although the high-pressure water jet method commonly used in the industry can remove the residue, it consumes 120-150L of water per cleaning, resulting in a significant waste of water resources. Utility Model Content

[0004] The purpose of this invention is to provide a cured meat filling machine with an automatic cleaning function to solve the above-mentioned technical problems.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A cured meat filling machine with automatic cleaning function includes a machine body, a feeding hopper at the top of the machine body, a discharge pipe on one side of the machine body, and a gradient rinsing assembly for cleaning the grease inside the machine body; the gradient rinsing assembly includes a first water tank and a water collection trough, the first water tank is installed inside the machine body, and the water collection trough is opened inside the machine body; one end of the water collection trough is connected to the first water tank, and the water collection trough is opposite to the port of the discharge pipe; a mesh cylinder is fixed inside the first water tank, and one end of the mesh cylinder is inclinedly connected to a feeding cylinder that penetrates the inside of the first water tank; one end of the first water tank is connected to a first water pipe, and the other end of the first water pipe is connected to the feeding hopper; a first pump is provided in the middle of the first water pipe; a drain pipe is installed on one side of the bottom of the first water tank, and a solenoid valve is installed on the drain pipe.

[0006] Preferably, the gradient flushing assembly further includes a second water tank, which is installed inside the machine body. One end of the second water tank is connected to a second water pipe, and the other end of the second water pipe is connected to the feed hopper. A second pump is installed in the middle of the second water tank. A level gauge is installed inside the second water tank. An inlet pipe is installed on one side of the second water tank, and a solenoid valve is installed on the inlet pipe.

[0007] Preferably, the water collection tank cover is provided with a filter screen plate, the edge of the filter screen plate is provided with magnetic sheets, and the area where the edge of the water collection tank contacts the filter screen plate is also provided with attractive magnetic sheets.

[0008] Preferably, a rotating rod is rotatably inserted through one end of the first water tank, and a stirring motor connected to the rotating rod is installed on one side of the first water tank. Multiple sets of stirring rods are fixed at equal intervals in the area inside the first water tank where the rotating rod is located.

[0009] Preferably, an observation window is embedded on one side of both the first water tank and the second water tank, and the observation window is made of transparent material.

[0010] Preferably, the bottom of the machine body is provided with a rubber pad.

[0011] 1. The cleaning solution is prepared in the first water tank, and the first pump is started to pump the cleaning solution into the machine body to perform multiple cleanings. With the help of the water collection tank and discharge pipe, the cleaning solution is recycled multiple times in this step, reducing the consumption of water and cleaning agent resources. Afterwards, the cleaning agent residue is rinsed with clean water from the second water tank. At the same time, the rinsing water generated in this step is recycled back into the first water tank as the pre-wash water for the next step, so as to further reduce the amount of cleaning water and conform to the water-saving trend of food machinery.

[0012] 2. The filter screen and magnetic sheet achieve efficient filtration and convenient maintenance. The rotating rod, stirring rod and stirring motor ensure uniform mixing and continuous stirring of the cleaning solution. The transparent observation window monitors the water tank status in real time, and the rubber pads provide shock absorption and anti-slip protection. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the structure of the first water tank in this utility model; Figure 4 This is a schematic diagram of the connection between the mesh cylinder and the feed cylinder in this utility model; Figure 5 This is a schematic diagram of the structure of the second water tank in this utility model; Figure 6 This is a schematic diagram of the structure of the filter plate in this utility model.

[0014] In the diagram: 1. Machine body; 2. Feed hopper; 3. Discharge pipe; 4. First water tank; 5. Water collection trough; 6. Screen cylinder; 7. Feed cylinder; 8. First water pipe; 9. First pump; 10. Drain pipe; 11. Second water tank; 12. Second water pipe; 13. Second pump; 14. Level gauge; 15. Water inlet pipe; 16. Filter screen; 17. Magnetic sheet; 18. Rotating rod; 19. Stirring rod; 20. Stirring motor; 21. Observation window. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see Figures 1-6 As shown, this embodiment provides a cured meat filling machine with automatic cleaning function, including a machine body 1. A feeding hopper 2 is provided at the top of the machine body 1, and a discharge pipe 3 is provided on one side of the machine body 1. A gradient rinsing assembly for cleaning the grease inside the machine body 1 is provided on the machine body 1; the gradient rinsing assembly includes a first water tank 4 and a water collection trough 5. The first water tank 4 is installed inside the machine body 1, and the water collection trough 5 is opened inside the machine body 1; one end of the water collection trough 5 is connected to the first water tank 4, and the water collection trough 5 is opposite to the port of the discharge pipe 3. A mesh cylinder 6 is fixedly connected inside the first water tank 4, and one end of the mesh cylinder 6 is inclinedly connected to a feeding cylinder 7 that penetrates the inside of the first water tank 4. One end of the first water tank 4 is connected to a first water pipe 8, and the first... The other end of the water pipe 8 is connected to the feed hopper 2. A first pump 9 is provided in the middle of the first water pipe 8. A drain pipe 10 is installed on one side of the bottom of the first water tank 4. A solenoid valve is installed on the drain pipe 10. The gradient flushing assembly also includes a second water tank 11. The second water tank 11 is installed inside the machine body 1. One end of the second water tank 11 is connected to a second water pipe 12, and the other end of the second water pipe 12 is connected to the feed hopper 2. A second pump 13 is provided in the middle of the second water tank 11. A level gauge 14 is installed inside the second water tank 11. A water inlet pipe 15 is installed on one side of the second water tank 11. A solenoid valve is installed on the water inlet pipe 15.

[0017] The main structure of the entire cured meat filling machine houses and supports all other components. The feed hopper 2 receives and introduces food ingredients such as cured meat to be filled. The discharge pipe 3 discharges wastewater from the filling process or cleaning process. The discharge pipe 3 is positioned opposite the water collection tank 5 to ensure wastewater flows smoothly into the water collection tank 5 for collection and treatment. The first water tank 4 stores and recycles the cleaning solution. The water collection tank 5 receives the cleaning solution discharged from the discharge pipe 3, which returns to the first water tank 4 via the first water pipe 8 for recycling. The mesh cylinder 6 contains slow-release solid cleaning blocks, such as alkaline protease preparations, which dissolve in water to produce active cleaning ingredients. The inclined feed cylinder 7 facilitates the addition of slow-release solid cleaning blocks into the mesh cylinder 6. The first water pipe 8 is the delivery pipe for the cleaning solution. The first pump 9... The first water tank 11 is used to provide power to pump the cleaning liquid in the first water tank 4 to the feed hopper 2. The drain pipe 10 can discharge the wastewater or cleaning liquid in the first water tank 4 through the cooperation of the solenoid valve. The second water tank 11 is used to store fresh water for rinsing the inside of the machine body 1 and rinsing away residual cleaning agent and stains inside the machine body 1. The second water pipe 12 is driven by the second pump 13 and pumps clean water to the feed hopper 2 to complete the rinsing process inside the machine body 1. The level gauge 14 monitors the water level in the second water tank 11 in real time. The data provided by the level gauge 14 can be used to automatically control the solenoid valve of the water inlet pipe 15 to ensure that the second water tank 11 always maintains a suitable water level and avoids water shortage or overflow. The water inlet pipe 15 is connected to an external water supply pipe to replenish the second water tank 11 with fresh water.

[0018] Furthermore, the top cover of the water collection tank 5 is provided on the filter screen plate 16, and the edge of the filter screen plate 16 is provided with magnetic sheets 17. The area where the edge of the water collection tank 5 contacts the filter screen plate 16 is also provided with magnetic sheets 17 that attract each other. The filter screen plate 16 is used to filter solid impurities and residues in the cleaning liquid discharged from the discharge pipe 3, thereby improving the quality and recycling effect of the cleaning liquid, reducing the entry of impurities into the first water tank 4, reducing the risk of pipe and pump blockage, and extending the service life of the equipment. The design of the magnetic sheets 17 allows the filter screen plate 16 to be quickly installed and removed, facilitating regular cleaning and maintenance, and reducing the time and difficulty of manual operation.

[0019] Furthermore, a rotating rod 18 is rotatably inserted through one end of the first water tank 4, and a stirring motor 20 connected to the rotating rod 18 is installed on one side of the first water tank 4. Multiple sets of stirring rods 19 are fixed at equal intervals in the area inside the first water tank 4 where the rotating rod 18 is located. The stirring motor 20 provides power for the rotation of the rotating rod 18, and the rotation and stirring of the stirring rods 19 ensures that the cleaning agent is evenly distributed in the cleaning liquid, giving full play to the cleaning effect, improving the removal effect of oil and dirt inside the machine body 1, and preventing the cleaning agent from settling or clumping, thus maintaining the activity and cleaning ability of the cleaning liquid.

[0020] Furthermore, an observation window 21 is embedded on one side of both the first water tank 4 and the second water tank 11. The observation window 21 is made of transparent material. The observation window 21 allows staff to monitor the water level, cleaning fluid status, and whether there is any sediment inside the first water tank 4 and the second water tank 11 in real time.

[0021] Furthermore, a rubber pad is provided at the bottom of the machine body 1; the rubber pad provides good anti-slip performance to prevent the machine body 1 from sliding on the ground and ensure the safe operation of the equipment.

[0022] The working principle of this invention is as follows: Slow-release solid cleaning blocks, such as alkaline protease preparations, are added to the mesh cylinder 6. These cleaning blocks gradually dissolve upon contact with the liquid in the first water tank 4, releasing active cleaning ingredients. Then, the first pump 9 is activated, pumping the cleaning liquid from the first water tank 4 to the feed hopper 2 via the first water pipe 8. The cleaning liquid then enters the machine body 1 from the feed hopper 2, flowing through key components such as the conveying pipe, valves, and filling head, rinsing away grease and dirt. Finally, the rinsed liquid is discharged through the discharge pipe 3, flows into the collection tank 5, and returns to the first water tank 4 through a connecting pipe, achieving the recycling of the cleaning liquid and reducing water waste. This process is repeated multiple times, ensuring the cleaning liquid flows through the machine body 1 multiple times. To better emulsify the oil stains inside the machine body 1, after repeatedly rinsing the inside of the machine body 1 with cleaning liquid, the wastewater or cleaning liquid in the first water tank 4 is discharged by controlling the solenoid valve on the drain pipe 10, in preparation for a thorough rinse. At this time, the second pump 13 is turned on, and fresh water from the second water tank 11 is pumped to the feed hopper 2 through the second water pipe 12. The clean water enters the inside of the machine body 1 from the feed hopper 2, thoroughly rinsing away residual cleaning agent and stubborn stains, ensuring that the inside of the equipment is clean and free of residue. During this process, the rinsed liquid is discharged through the discharge pipe 3, flows into the water collection tank 5, and then returns to the first water tank 4 through the connecting pipe as pre-wash water for the next solvent dissolution, in order to further reduce water consumption and conform to the water-saving trend of food machinery.

[0023] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A cured meat filling machine with automatic cleaning function, comprising a machine body (1), characterized in that: The top of the machine body (1) is provided with a feed hopper (2), and the side of the machine body (1) is provided with a discharge pipe (3). The machine body (1) is provided with a gradient flushing assembly for cleaning the oil stains inside the machine body (1). The gradient flushing assembly includes a first water tank (4) and a water collection trough (5). The first water tank (4) is installed inside the machine body (1), and the water collection trough (5) is opened inside the machine body (1). One end of the water collection trough (5) is connected to the first water tank (4), and the water collection trough (5) is opposite to the port of the discharge pipe (3). A mesh cylinder (6) is fixed inside the first water tank (4). One end of the mesh cylinder (6) is inclinedly connected to a feed cylinder (7) that penetrates the inside of the first water tank (4). One end of the first water tank (4) is connected to a first water pipe (8), and the other end of the first water pipe (8) is connected to the feed hopper (2). A first pump (9) is provided in the middle of the first water pipe (8). A drain pipe (10) is installed on one side of the bottom of the first water tank (4), and a solenoid valve is installed on the drain pipe (10).

2. The cured meat filling machine with automatic cleaning function as described in claim 1, characterized in that: The gradient flushing assembly also includes a second water tank (11), which is installed inside the body (1). One end of the second water tank (11) is connected to a second water pipe (12), and the other end of the second water pipe (12) is connected to the feed hopper (2). A second pump (13) is provided in the middle of the second water tank (11). A level gauge (14) is installed inside the second water tank (11). An inlet pipe (15) is installed on one side of the second water tank (11), and a solenoid valve is installed on the inlet pipe (15).

3. The cured meat filling machine with automatic cleaning function as described in claim 1, characterized in that: The water collection tank (5) is covered with a filter screen plate (16), and the edge of the filter screen plate (16) is provided with a magnetic sheet (17). The area where the edge of the water collection tank (5) contacts the filter screen plate (16) is also provided with an attractive magnetic sheet (17).

4. The cured meat filling machine with automatic cleaning function as described in claim 1, characterized in that: One end of the first water tank (4) is rotatably connected to a rotating rod (18). A stirring motor (20) connected to the rotating rod (18) is installed on one side of the first water tank (4). Multiple stirring rods (19) are fixed at equal intervals in the area inside the first water tank (4) where the rotating rod (18) is located.

5. The cured meat filling machine with automatic cleaning function as described in claim 1, characterized in that: The first water tank (4) and the second water tank (11) are each provided with an observation window (21) on one side, and the observation window (21) is made of transparent material.

6. The cured meat filling machine with automatic cleaning function as described in claim 1, characterized in that: The bottom of the body (1) is provided with a rubber pad.

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