A high-efficiency separation device for roxburgh rose juice residue

Abstract

The utility model discloses a kind of efficient separation devices of malus aculeata juice pomace, belong to pomace separation technical field, including mounting plate and its upper end both sides fixed installation two first electric telescopic rod, the upper end surface middle position of mounting plate is fixedly installed with separation bucket, rotatingly installed with filter barrel in separation bucket, the surface array of filter barrel is equipped with filter hole, the fixed installation of the one side of the telescopic end of two first electric telescopic rod has connecting block, the one side fixed connection of two connecting blocks has separation cleaning integrated assembly, the utility model uses separation cleaning integrated assembly, by separation cleaning integrated assembly drive filter barrel rotates in separation bucket, and then the malus aculeata juice pomace in filter barrel is centrifuged, simultaneously in separation cleaning integrated assembly drive filter barrel centrifugal rotation, still can be pressed to the pomace retained in filter barrel, residual juice in pomace is squeezed out, reduce the residue of juice in juice, increase the utilization of malus aculeata raw material.

Description

Technical Field

[0001] This utility model specifically relates to a high-efficiency separation device for prickly pear juice pomace, belonging to the field of pomace separation technology. Background Technology

[0002] In the production of prickly pear juice, the efficient separation of prickly pear pulp from the juice is a crucial step. Currently, many producers choose centrifugation to process the juice and pulp. However, this method has significant drawbacks. During centrifugation, due to the inherent characteristics of the prickly pear pulp—its complex internal fibrous structure and the presence of viscous substances such as pectin—it easily forms a relatively compact structure under centrifugal force. Within this structure, a large amount of juice is trapped, making it difficult to completely separate from the pulp. This not only results in a significant waste of usable juice, drastically reducing the utilization rate of the prickly pear raw material and increasing production costs, but also poses considerable difficulties for subsequent processing and reuse of the pulp. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a high-efficiency separation device for prickly pear juice pomace, which can simultaneously centrifuge and squeeze the pomace in the separation tank.

[0004] This utility model achieves the above-mentioned objective through the following technical solution: a high-efficiency separation device for prickly pear juice and pulp, comprising an installation plate and two first electric telescopic rods fixedly installed on both sides of its upper end, a separation bucket fixedly installed at the middle position of the upper surface of the installation plate, a filter bucket rotatably installed inside the separation bucket, and filter holes arrayed on the surface of the filter bucket, a connecting block fixedly installed on one side of the telescopic end of the two first electric telescopic rods, and a separation and cleaning integrated component fixedly connected between the two connecting blocks, the separation and cleaning integrated component can centrifuge the prickly pear juice in the filter bucket while squeezing the pulp in the filter bucket, squeezing out the residual juice in the pulp.

[0005] Furthermore, in order to centrifuge the prickly pear juice pulp, the integrated separation and cleaning assembly includes a bucket lid, a drive motor, and a rotating disk fixedly connected to its output end. Two sliders are fixedly installed on the upper end of the rotating disk, and a circular slide rail is fixedly opened on the lower end of the bucket lid. Two second electric telescopic rods are fixedly connected to the upper end of the filter bucket, and the rotating disk is connected to the telescopic ends of the second electric telescopic rods.

[0006] Furthermore, in order to compress the fruit pomace, the drive motor is fixedly installed on the upper surface of the bucket lid, the bucket lid is fixedly connected to the two connecting blocks, the two sliders are slidably engaged in the circular slide rail, a cylinder is fixedly installed at the lower end of the rotating disk, and a pressure plate is fixedly connected to the lower end of the cylinder.

[0007] Furthermore, in order to seal the separation container, the size of the container lid matches the size of the upper opening of the separation container.

[0008] Furthermore, in order to ensure that the pressure plate extends stably into the filter barrel, the cylinder is fixedly installed at the middle position of the lower end surface of the rotating disk.

[0009] Furthermore, in order to facilitate the cleaning and recycling of residue after fruit pomace separation, the top of the pressing plate is provided with an annular groove, and the annular groove is provided with a drainage hole and a return groove that run through the top and bottom. The annular groove is also equipped with a water injection seat that can inject water to flush the bottom of the pressing plate after water is passed through.

[0010] Furthermore, to prevent the prickly pear juice from overflowing the separation tank after separation, the height of the filter tank is smaller than the height of the separation tank, and the two first electric telescopic rods are distributed on both sides of the separation tank.

[0011] Furthermore, in order to better separate the prickly pear juice pulp, the filter holes are distributed in a circumferential array on the surface of the filter barrel.

[0012] Furthermore, in order to collect the separated prickly pear juice, a liquid outlet pipe is fixedly installed on the bottom outer wall of the separation tank. The liquid outlet pipe is connected to the inside of the separation tank, and a gate valve is fixedly installed on the surface of the liquid outlet pipe.

[0013] Beneficial effects: This utility model adopts an integrated separation and cleaning component. The integrated separation and cleaning component drives the filter bucket to rotate inside the separation bucket, thereby centrifugally separating the prickly pear juice and pulp inside the filter bucket. At the same time, while the integrated separation and cleaning component drives the filter bucket to rotate centrifugally, it can also squeeze the pulp remaining in the filter bucket, squeezing out the residual juice in the pulp, reducing the juice residue and improving the utilization rate of prickly pear raw materials. After the juice is separated, the integrated separation and cleaning component can also quickly clean the pulp accumulated at the bottom of the bucket. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure from the right side view of this utility model; Figure 2 This is a schematic diagram of the overall structure of the integrated cleaning and separation component of this utility model; Figure 3 This is a schematic diagram of the circular slide rail, slider, and rotating disk after separation in the integrated cleaning and separation assembly of this utility model. Figure 4 This is a schematic diagram of the structure on the pressure plate in the integrated separation and cleaning component of this utility model.

[0015] In the diagram: 1. Mounting plate; 2. Separation tank; 3. First electric telescopic rod; 4. Separation and cleaning integrated assembly; 401. Tank lid; 402. Drive motor; 403. Rotating disc; 404. Slider; 405. Circular slide rail; 406. Second electric telescopic rod; 407. Cylinder; 408. Covering plate; 409. Annular groove; 410. Drain hole; 411. Water injection seat; 412. Return groove; 5. Filter tank; 6. Filter hole; 7. Connecting block; 8. Liquid outlet pipe; 9. Gate valve. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4 As shown, a high-efficiency prickly pear juice and pulp separation device includes an installation plate 1 and two first electric telescopic rods 3 fixedly installed on both sides of its upper end. A separation tank 2 is fixedly installed at the middle position of the upper surface of the installation plate 1. A filter tank 5 is rotatably installed inside the separation tank 2. Filter holes 6 are arrayed on the surface of the filter tank 5. A connecting block 7 is fixedly installed on one side of the telescopic end of the two first electric telescopic rods 3. A separation and cleaning integrated component 4 is fixedly connected between the two connecting blocks 7. When using the high-efficiency prickly pear juice and pulp separation device, the prickly pear juice raw material is first poured into the filter tank 5 inside the separation tank 2. The device is started, and the two first electric telescopic rods 3 start to work, driving the connecting block 7 on one side of the telescopic end and the connected separation and cleaning integrated component 4 to move downward, so that the separation tank 2 closes. The separation and cleaning integrated component 4 squeezes and centrifuges the prickly pear raw material in the filter tank 5, so that the prickly pear juice flows into the bottom of the separation tank 2 through the filter holes 6 on the surface of the filter tank 5, while the pulp is trapped in the filter tank 5, thus achieving high-efficiency separation.

[0018] As a technical optimization of this utility model, the integrated separation and cleaning component 4 includes a bucket lid 401, a drive motor 402, and a rotating disk 403 fixedly connected to its output end. Two sliders 404 are fixedly installed on the upper end of the rotating disk 403. A circular slide rail 405 is fixedly opened on the lower end of the bucket lid 401. Two second electric telescopic rods 406 are fixedly connected to the upper end of the filter bucket 5. The rotating disk 403 is connected to the telescopic ends of the second electric telescopic rods 406. The drive motor 402 is fixedly installed on the upper surface of the bucket lid 401. The bucket lid 401 is fixedly connected to two connecting blocks 7. The two sliders 404 are slidably engaged in the circular slide rail 405. A cylinder 407 is fixedly installed on the lower end of the rotating disk 403. A pressure plate 408 is fixedly connected to the lower end of the cylinder 407. The size of the bucket lid 401 matches the size of the upper opening of the separation bucket 2. The cylinder 407 is fixedly installed in the middle position of the lower surface of the rotating disk 403. When separating the prickly pear raw material, the drive motor 402 is activated. When machine 402 starts, it drives the rotating disk 403 to rotate. Since the two sliders 404 at the upper end of the rotating disk 403 are slidably engaged in the circular slide rail 405 at the lower end of the bucket lid 401, the rotating disk 403 can rotate stably under the bucket lid 401. At this time, the two second electric telescopic rods 406 rotate together with the rotating disk 403, and their lower ends are fixedly connected to the upper end of the filter bucket 5, thereby driving the filter bucket 5 to rotate synchronously and centrifuge the prickly pear raw material in the bucket. Centrifugal force is used to make the prickly pear juice separate more quickly through the filter holes 6 on the surface of the filter bucket 5. At the same time, cylinder 407 works and pushes the pressure plate 408 fixedly connected at the lower end to move downward. Since the size of the pressure plate 408 matches the size of the opening at the upper end of the filter bucket 5, the pressure plate 408 will gradually extend into the filter bucket 5 and squeeze the prickly pear raw material in the bucket. Under the dual action of centrifugation and squeezing, the prickly pear juice can be more fully separated from the fruit pulp, reducing the prickly pear juice residue in the fruit pulp and increasing the utilization rate of the prickly pear raw material.

[0019] like Figure 4 As shown, an annular groove 409 is provided on the top of the pressure plate 408. A drain hole 410 and a return groove 412 are provided in the annular groove 409. A water injection seat 411 is also installed in the annular groove 409 to inject water into the bottom of the pressure plate 408 for rinsing after water is supplied. After the prickly pear juice and fruit pulp are separated, the fruit pulp is at the bottom of the filter bucket 5. At this time, water is connected to the water injection seat 411 so that the clean water can be flushed to the bottom of the filter bucket 5. The fruit pulp is then flushed up and enters the annular groove 409 through the return groove 412. After a period of time, the water supply is stopped. After the water is discharged through the drain hole 410, the fruit pulp can be accumulated in the annular groove 409. At this time, the pressure plate 408 can be lifted to lift the fruit pulp. The fruit pulp can then be collected and cleaned manually. It may not be possible to clean the fruit pulp completely in one go. Repeat the above steps 3-5 times to achieve a thorough cleaning.

[0020] As a technical optimization of this utility model, the height of the filter bucket 5 is less than the height of the separation bucket 2. Two first electric telescopic rods 3 are distributed on both sides of the separation bucket 2. The filter holes 6 are arranged in a circumferential array on the surface of the filter bucket 5. The bottom outer wall of the separation bucket 2 is fixedly installed with a liquid outlet pipe 8, which is connected to the inside of the separation bucket 2. A gate valve 9 is fixedly installed on the surface of the liquid outlet pipe 8. When in use, the prickly pear raw material is poured into the filter bucket 5. The first electric telescopic rod 3 drives the separation and cleaning integrated component 4 to move down and cover the filter bucket 5. The drive motor 402 makes the filter bucket 5 rotate centrifugally. The cylinder 407 pushes the pressure plate 408 to squeeze the fruit residue. The prickly pear juice flows into the bottom of the separation bucket 2 through the filter holes 6. The gate valve 9 on the liquid outlet pipe 8 is opened, and the separated prickly pear juice can flow out from the liquid outlet pipe 8.

[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0022] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A high-efficiency prickly pear juice pulp separation device, comprising a mounting plate (1) and two first electric telescopic rods (3) fixedly installed on both sides of its upper end, characterized in that: A separation bucket (2) is fixedly installed at the middle position of the upper surface of the mounting plate (1). A filter bucket (5) is rotatably installed inside the separation bucket (2). Filter holes (6) are arrayed on the surface of the filter bucket (5). A connecting block (7) is fixedly installed on one side of the telescopic end of the two first electric telescopic rods (3). A separation and cleaning integrated component (4) is fixedly connected between the two connecting blocks (7).

2. The high-efficiency separation device for prickly pear juice and pomace as described in claim 1, characterized in that: The separation and cleaning integrated component (4) includes a bucket lid (401), a drive motor (402) and a rotating disk (403) fixedly connected to its output end. Two sliders (404) are fixedly installed on the upper end of the rotating disk (403). A circular slide rail (405) is fixedly opened on the lower end of the bucket lid (401). Two second electric telescopic rods (406) are fixedly connected to the upper end of the filter bucket (5). The rotating disk (403) is connected to the telescopic end of the second electric telescopic rod (406).

3. The high-efficiency separation device for prickly pear juice and pomace as described in claim 2, characterized in that: The drive motor (402) is fixedly installed on the upper surface of the bucket lid (401). The bucket lid (401) is fixedly connected to the two connecting blocks (7). The two sliders (404) are slidably engaged in the circular slide rail (405). A cylinder (407) is fixedly installed at the lower end of the rotating disk (403). A pressure plate (408) is fixedly connected to the lower end of the cylinder (407).

4. The high-efficiency separation device for prickly pear juice and pomace as described in claim 3, characterized in that: The size of the lid (401) matches the size of the upper opening of the separation bucket (2).

5. The high-efficiency separation device for prickly pear juice and pomace as described in claim 4, characterized in that: The cylinder (407) is fixedly installed at the middle position of the lower end surface of the rotating disk (403).

6. The high-efficiency separation device for prickly pear juice and pomace as described in claim 5, characterized in that: The top of the pressure plate (408) is provided with an annular groove (409), and the annular groove (409) is provided with a drain hole (410) and a return groove (412) that are connected vertically. The annular groove (409) is also provided with a water injection seat (411) that can inject water to the bottom of the pressure plate (408) for rinsing after water is passed through.

7. The high-efficiency separation device for prickly pear juice and pomace as described in claim 1, characterized in that: The height of the filter barrel (5) is less than the height of the separation barrel (2), and the two first electric telescopic rods (3) are distributed on both sides of the separation barrel (2).

8. The high-efficiency separation device for prickly pear juice and pomace as described in claim 1, characterized in that: The filter holes (6) are arranged in a circular array on the surface of the filter barrel (5).

9. The high-efficiency separation device for prickly pear juice and pomace as described in claim 1, characterized in that: The bottom outer wall of the separation tank (2) is fixedly installed with a liquid outlet pipe (8), which is connected to the inside of the separation tank (2). A gate valve (9) is fixedly installed on the surface of the liquid outlet pipe (8).

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