A dye production beater kettle

Abstract

The utility model relates to beating machine technical field discloses a beating pot for dye production, including top, the top surface middle part of top is passed through and has rotary rod no.

Description

Technical Field

[0001] This utility model relates to the field of pulping machine technology, and in particular to a pulping pot for dye production. Background Technology

[0002] As a key piece of equipment for material handling, the pulping pot is the core device in dye production, used to mix dye particles and dispersant raw materials into a uniform slurry. Its technological development closely follows the industry's stringent requirements for dispersibility, efficiency, and quality, which has become a key direction for industry upgrading. Modern pulping pots integrate multi-stage crushing, intelligent temperature control, and automated control technologies. By optimizing the grinding disc design and transmission system, they significantly improve pulping efficiency and product uniformity, meeting the needs of most industries for refined pulping processing.

[0003] In the production of acid dyes, the pulping pot uses efficient stirring to uniformly mix dye particles and dispersants to form a stable suspension, ensuring the consistency of dyeing effect. Traditional pulping pots often use unidirectional stirring, which easily forms vortices, causing raw materials to settle at the bottom. The stirring is also insufficient, which not only prolongs the pulping time and increases energy consumption, but also results in a wide particle size distribution of the finished pulp, uneven mixing, and poor quality stability, making it difficult to meet the requirements of high-precision production. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a pulping pot for dye production, which aims to improve the problems of wide particle size distribution, uneven mixing, poor quality stability, and difficulty in meeting the requirements of high-precision production in the existing technology.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a pulping pot for dye production, comprising a top cover, a rotating rod passing through the center of the top surface of the top cover, a motor fixedly connected to the top of the rotating rod, a shaft seal fixedly connected to the center of the bottom surface of the motor, the bottom surface of the shaft seal being fixedly connected to the top surface of the top cover, a driving gear fixedly connected to the top of the outer wall of the rotating rod, a driven gear meshing with the outer wall of the driving gear, a rotating rod rotatably connected to the center of the top surface of the driven gear, a wheel meshing with the outer wall of the driven gear, a sleeve fixedly connected to the center of the bottom surface of the wheel, a forward rotating fan blade fixedly connected to the bottom of the outer wall of the sleeve, a reverse rotating fan blade 1 fixedly connected to the center of the outer wall of the rotating rod, a reverse rotating fan blade 2 fixedly connected to the bottom of the outer wall of the rotating rod, and a quick-release mechanism fixedly connected to the outer wall of the top cover, the quick-release mechanism being used to quickly open the device for easy cleaning and maintenance.

[0006] Preferred:

[0007] The quick-release mechanism includes a retaining ring, with each adjacent side of the retaining ring fixedly connected to the outer wall of the top cover. A rotating block is slidably connected to the top surface of the retaining ring. A retaining pin is fixedly connected to the top of the inner wall of the rotating block. A retaining block is engaged with the bottom of the retaining pin. A retaining groove is formed on the inner wall of the retaining block. A fixing block is fixedly connected to the bottom surface of the retaining block. A spring is fixedly connected to the bottom of the inner wall of the fixing block. A spring piece is fixedly connected to the top of the spring.

[0008] Preferably, the bottom surface of the top cover is slidably connected to the housing, and a rubber stopper is slidably connected to the front top side of the top cover.

[0009] Preferably, an observation window is provided in the middle of the outer wall of the housing, and the top of the outer wall of the housing and the adjacent side of the fixing block are fixedly connected.

[0010] Preferred:

[0011] A triangular support is fixedly connected to the bottom of the outer wall of the housing, and a bolt is threaded onto the inner wall of the triangular support.

[0012] Preferably, a support column is threaded to the bottom of the outer wall of the bolt, and a washer is fixedly connected to the bottom end of the support column.

[0013] Preferably, a drain plug is threadedly connected to the bottom surface of the housing, and a handle is fixedly connected to the bottom surface of the drain plug.

[0014] Preferably, a rubber pad is slidably connected to the outer wall of the drain plug, and the top surface of the rubber pad is slidably connected to the bottom surface of the housing.

[0015] This utility model has the following beneficial effects:

[0016] 1. In this utility model, when the pulping pot is working, the output end of the top cover drives the rotating rod to reverse, and the reverse fan blades one and two on its outer wall also reverse, which fully stirs the dye. The reverse fan blade two can lift the dye pigment at the bottom. The rotating rod is driven by gears, which causes the tube sleeve to drive the forward fan blade to rotate in the forward direction, realizing the coordinated stirring of the forward and reverse fan blades, and preventing raw materials from settling at the bottom, so as to make the mixing effect more complete.

[0017] 2. In this utility model, the pulping pot needs to be regularly maintained and cleaned because it needs to withstand long-term immersion in acidic dyes. Its top cover is connected to the machine housing by a retaining ring and a fixing block. The rotating block drives the retaining pin to rotate and engage through the engaging groove, squeezing the retaining ring to lock the top cover. The spring and spring sheet inside the fixing block abut against the retaining pin to prevent it from popping out and causing the limit to be unstable. Attached Figure Description

[0018] Figure 1 This is a front perspective view of a pulping pot for dye production proposed in this utility model;

[0019] Figure 2 This is a top view of a pulping pot for dye production according to the present invention.

[0020] Figure 3 This is a partial structural breakdown of the triangular support of a pulping pot for dye production proposed in this utility model.

[0021] Figure 4 This is a partial structural diagram of the rubber pad of a pulping pot for dye production according to the present invention.

[0022] Figure 5 This is a partial exploded view of the spring structure of a pulping pot for dye production proposed in this utility model.

[0023] Figure 6 This is a partial structural diagram of the wheel structure of a pulping pot for dye production proposed in this utility model.

[0024] Legend:

[0025] 1. Top cover; 2. Quick release mechanism; 201. Fixing block; 202. Spring; 203. Spring piece; 204. Engaging block; 205. Engaging groove; 206. Locking pin; 207. Rotating block; 208. Snap ring; 3. Rubber plug; 4. Shaft seal; 5. Motor; 6. Housing; 7. Observation window; 8. Triangular support; 9. Support column; 10. Gasket; 11. Bolt; 12. Drain plug; 13. Handle; 14. Rubber pad; 15. Rotating rod one; 16. Drive gear; 17. Driven gear; 18. Rotating rod two; 19. Wheel; 20. Sleeve; 21. Forward rotating fan blade; 22. Reverse rotating fan blade one; 23. Reverse rotating fan blade two. Detailed Implementation

[0026] As attached Figure 1 and attached Figure 6 An embodiment of this utility model provides: a pulping pot for dye production, including a top cover 1, a rotating rod 15 passing through the middle of the top surface of the top cover 1, a motor 5 fixedly connected to the top of the rotating rod 15, a shaft seal 4 fixedly connected to the middle of the bottom surface of the motor 5, the bottom surface of the shaft seal 4 and the top surface of the top cover 1 fixedly connected, a driving gear 16 fixedly connected to the top of the outer wall of the rotating rod 15, a driven gear 17 meshing with the outer wall of the driving gear 16, a rotating rod 18 rotatably connected to the middle of the top surface of the driven gear 17, a wheel 19 meshing with the outer wall of the driven gear 17, a sleeve 20 fixedly connected to the middle of the bottom surface of the wheel 19, a forward rotating fan blade 21 fixedly connected to the bottom of the outer wall of the sleeve 20, a reverse rotating fan blade 22 fixedly connected to the middle of the outer wall of the rotating rod 15, a reverse rotating fan blade 23 fixedly connected to the bottom of the outer wall of the rotating rod 15, and a quick-release mechanism 2 fixedly connected to the outer wall of the top cover 1, the quick-release mechanism 2 being used to quickly open the device for easy cleaning and maintenance;

[0027] Specifically, a rotating rod 15 runs through the center of the top surface of the pulping pot lid 1, and a motor 5 is connected to its top. The model of the motor 5 is YE5-280M-4. The motor 5 is connected to the lid 1 via a shaft seal 4. The top of the outer wall of the rotating rod 15 has a drive gear 16 that meshes with a driven gear 17. The outer wall of the driven gear 17 meshes with a wheel 19. The bottom sleeve 20 of the wheel 19 has a forward-rotating fan blade 21 that rotates forward. The rotating rod 15 has a reverse-rotating fan blade 22 and a reverse-rotating fan blade 23 that rotate in reverse. The outer wall of the lid 1 also has a quick-release mechanism 2 for easy and quick opening, cleaning and maintenance.

[0028] As attached Figure 1 Appendix Figure 2 and attached Figure 5 The quick-release mechanism 2 includes a retaining ring 208. The adjacent sides of the retaining ring 208 are fixedly connected to the outer wall of the top cover 1. The top surface of the retaining ring 208 is slidably connected to a rotating block 207. The top of the inner wall of the rotating block 207 is fixedly connected to a retaining pin 206. The bottom of the retaining pin 206 is engaged with a retaining block 204. The inner wall of the retaining block 204 is provided with a retaining groove 205. The bottom surface of the retaining block 204 is fixedly connected to a fixing block 201. The bottom of the inner wall of the fixing block 201 is fixedly connected to a spring 202. The top of the spring 202 is fixedly connected to a spring piece 203.

[0029] Specifically, in the quick-release mechanism 2, the retaining ring 208 is fixed to the outer wall of the top cover 1, and its top surface is slidably connected to the rotating block 207. The bottom of the retaining pin 206 at the top of the inner wall of the rotating block 207 is engaged in the engaging groove 205 of the engaging block 204. The bottom surface of the engaging block 204 is connected to the fixing block 201. There is a spring 202 at the bottom of the inner wall of the fixing block 201. The top spring piece 203 of the spring 202 abuts against the retaining pin 206 for limiting.

[0030] As attached Figure 1 Appendix Figure 2 and attached Figure 3 The bottom surface of the top cover 1 is slidably connected to the housing 6. A rubber plug 3 is slidably connected to the front top of the top cover 1. An observation window 7 is provided in the middle of the outer wall of the housing 6. The top of the outer wall of the housing 6 and the adjacent side of the fixing block 201 are fixedly connected. A triangular support 8 is fixedly connected to the bottom of the outer wall of the housing 6. A bolt 11 is threadedly connected to the inner wall of the triangular support 8.

[0031] Specifically, the bottom surface of the top cover 1 is slidably connected to the housing 6, and a rubber plug 3 is provided on the front side of the top. An observation window 7 is provided in the middle of the housing 6, a fixing block 201 is connected to the top of the outer wall, and the bottom is stably supported by a triangular brace 8 with bolts 11.

[0032] As attached Figure 3 and attached Figure 4The bottom of the outer wall of bolt 11 is threaded with a support column 9, and the bottom end of the support column 9 is fixedly connected with a washer 10. The bottom surface of the housing 6 is threaded with a drain plug 12, and the bottom surface of the drain plug 12 is fixedly connected with a handle 13. The outer wall of the drain plug 12 is slidably connected with a rubber pad 14, and the top surface of the rubber pad 14 is slidably connected with the bottom surface of the housing 6.

[0033] Specifically, the bottom of the outer wall of bolt 11 is threadedly connected to the support column 9, the bottom end of the support column 9 has a washer 10, the bottom surface of the housing 6 is threadedly connected to a drain plug 12 with a handle 13, the outer wall of the drain plug 12 is slidably connected to a rubber pad 14, and the top surface of the rubber pad 14 is in slidable contact with the bottom surface of the housing 6.

[0034] Working principle: When the pulping pot is working, the output end of the top cover 1 drives the rotating rod 15 to reverse. The reverse fan blade 22 connected to the middle of the outer wall of the rotating rod 15 and the reverse fan blade 23 connected to the bottom reverse together to fully stir the dye. The reverse rotation of the bottom reverse fan blade 23 effectively lifts the dye pigment deposited at the bottom, making the pulping and mixing effect more complete. The rotating rod 15 drives the drive gear 16 to reverse. The drive gear 16 meshes with the driven gear 17 to rotate forward. The outer wall of the driven gear 17 meshes with the inner wall of the wheel 19 to rotate forward. The middle of the wheel 19 is connected to the sleeve 20. The forward rotation of the sleeve 20 drives the bottom forward fan blade 21 to rotate forward, achieving the effect of forward rotation of the forward fan blade 21 and reverse rotation of the reverse fan blade 22.

[0035] Due to prolonged immersion in acidic dyes, the pulping pot needs to be opened periodically for internal maintenance and cleaning. The adjacent sides of the retaining ring 208 and the fixing block 201 are respectively fixedly connected to the outer walls of the top cover 1 and the machine casing 6. The retaining pin 206 connected to the inner wall of the rotating block 207 passes through the retaining groove 205 opened in the middle of the retaining block 204, and after rotation, it engages with the inner wall of the retaining block 204. The top of the retaining block 204 and the bottom of the rotating block 207 squeeze the retaining ring 208, so that it tightly locks the top cover 1 and prevents the retaining pin 206 from popping out. The inner wall of the fixing block 201 fixedly connected to the bottom of the retaining block 204 is connected to a spring 202. The top of the spring 202 is equipped with a spring piece 203 to abut against the retaining pin 206 and limit its movement.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A pulping pot for dye production, comprising a top cover (1), characterized in that: A rotating rod (15) runs through the center of the top surface of the top cover (1). A motor (5) is fixedly connected to the top of the rotating rod (15). A shaft seal (4) is fixedly connected to the center of the bottom surface of the motor (5). The bottom surface of the shaft seal (4) is fixedly connected to the top surface of the top cover (1). A drive gear (16) is fixedly connected to the top of the outer wall of the rotating rod (15). A driven gear (17) is meshed with the outer wall of the drive gear (16). A rotating rod (18) is rotatably connected to the center of the top surface of the driven gear (17). The outer wall of the driven gear (17) is meshed with a wheel (19). A sleeve (20) is fixedly connected to the middle of the bottom surface of the wheel (19). A forward-rotating fan blade (21) is fixedly connected to the bottom of the outer wall of the sleeve (20). A reverse-rotating fan blade (22) is fixedly connected to the middle of the outer wall of the first rotating rod (15). A reverse-rotating fan blade (23) is fixedly connected to the bottom of the outer wall of the first rotating rod (15). A quick-release mechanism (2) is fixedly connected to the outer wall of the top cover (1). The quick-release mechanism (2) is used to quickly open the device for easy cleaning and maintenance.

2. The pulping pot for dye production according to claim 1, characterized in that: The quick-release mechanism (2) includes a retaining ring (208), with each adjacent side of the retaining ring (208) fixedly connected to the outer wall of the top cover (1). A rotating block (207) is slidably connected to the top surface of the retaining ring (208). A retaining pin (206) is fixedly connected to the top of the inner wall of the rotating block (207). A retaining block (204) is engaged with the bottom of the retaining pin (206). A retaining groove (205) is provided on the inner wall of the retaining block (204). A fixing block (201) is fixedly connected to the bottom surface of the retaining block (204). A spring (202) is fixedly connected to the bottom of the inner wall of the fixing block (201). A spring piece (203) is fixedly connected to the top of the spring (202).

3. The pulping pot for dye production according to claim 1, characterized in that: The bottom surface of the top cover (1) is slidably connected to the housing (6), and a rubber plug (3) is slidably connected to the front top of the top cover (1).

4. The pulping pot for dye production according to claim 3, characterized in that: An observation window (7) is provided in the middle of the outer wall of the housing (6), and the top of the outer wall of the housing (6) and the adjacent side of the fixing block (201) are fixedly connected.

5. A pulping pot for dye production according to claim 3, characterized in that: The bottom of the outer wall of the housing (6) is fixedly connected to a triangular support (8), and the inner wall of the triangular support (8) is threaded with a bolt (11).

6. A pulping pot for dye production according to claim 5, characterized in that: The bottom of the outer wall of the bolt (11) is threaded with a support column (9), and a washer (10) is fixedly connected to the bottom end of the support column (9).

7. A pulping pot for dye production according to claim 3, characterized in that: The bottom surface of the housing (6) is threaded with a drain plug (12), and the bottom surface of the drain plug (12) is fixedly connected with a handle (13).

8. A pulping pot for dye production according to claim 7, characterized in that: The outer wall of the drain plug (12) is slidably connected to a rubber pad (14), and the top surface of the rubber pad (14) is slidably connected to the bottom surface of the housing (6).

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