Fat emulsifying system

Abstract

The application discloses an oil emulsification system, which comprises an oil phase ingredient tank, a water tank ingredient tank and an emulsification kettle, wherein the oil phase ingredient tank is provided with a first feeding pipe and a first discharging pipe, the first discharging pipe is provided with a first metering pump; the water tank ingredient tank is provided with a second feeding pipe and a second discharging pipe, the second discharging pipe is provided with a second metering pump; the top of the emulsification kettle is provided with a third feeding pipe, the third feeding pipe is connected with the first discharging pipe and the second discharging pipe respectively, the bottom of the emulsification kettle is provided with a third discharging pipe, the third discharging pipe is provided with a third discharging valve, the top of the emulsification kettle is provided with an inspection opening, the inspection opening is provided with a cover, and a stirring mechanism is arranged in the emulsification kettle; a control mechanism comprises a detection member and a single-chip microcomputer, the detection member is arranged on one side of the inspection opening, the detection member is used for detecting whether the cover closes the inspection opening or not, the detection member is connected with the stirring mechanism, and the single-chip microcomputer is connected with the detection member, the first metering pump, the second metering pump and the stirring mechanism respectively.

Description

Technical Field

[0001] This application relates to the field of oil and fat production technology, and in particular to an oil and fat emulsification system. Background Technology

[0002] In the emulsification process of oils, both aqueous and oil phase materials need to be fed into an emulsifying pot and stirred by a stirring mechanism to achieve emulsification. To facilitate inspection, cleaning, and maintenance of the emulsifying pot, an inspection port is provided on the top, which can be closed with a lid to ensure the sealing safety of the emulsifying pot under pressure.

[0003] However, in practice, it is easy to forget to close the cap before starting the emulsification process, resulting in material waste and affecting production efficiency. Utility Model Content

[0004] This application aims to address at least one of the technical problems existing in the prior art. To this end, this application proposes an oil emulsification system that avoids material contamination and waste caused by the first and second metering pumps starting to feed oil and water phase materials into the emulsification pot when the inspection port is not closed, thus ensuring product quality and improving production efficiency.

[0005] The oil emulsification system according to the embodiments of this application includes: an oil phase mixing tank with a first inlet pipe and a first outlet pipe, the first outlet pipe being equipped with a first metering pump; a water tank mixing tank with a second inlet pipe and a second outlet pipe, the second outlet pipe being equipped with a second metering pump; an emulsification pot with a third inlet pipe at its top, the third inlet pipe being connected to the first outlet pipe and the second outlet pipe respectively, a third outlet pipe at its bottom, the third outlet pipe being equipped with a discharge valve, an inspection port at its top, the inspection port being equipped with a cover, and a stirring mechanism inside the emulsification pot; and a control mechanism including a detection element and a microcontroller, the detection element being disposed on one side of the inspection port, the detection element being used to detect whether the cover is closed on the inspection port, the detection element being connected to the stirring mechanism, the first metering pump, and the second metering pump, and the microcontroller being connected to the detection element, the first metering pump, the second metering pump, and the stirring mechanism respectively.

[0006] The grease emulsification system described in this application has at least the following beneficial effects: During operation, a detection device confirms that the inspection port is closed and transmits a signal to the microcontroller, causing the microcontroller to drive the first metering pump and the second metering pump to operate. At this time, the first metering pump pumps the oil phase material in the oil phase mixing tank out of the first discharge pipe in a metered manner, and the second metering pump pumps the aqueous phase material in the aqueous phase mixing tank out of the second discharge pipe in a metered manner. The oil phase material and the aqueous phase material enter the emulsification pot through the third feed pipe, respectively. At the same time, the microcontroller also drives the stirring mechanism to perform stirring. Correspondingly, if the detection device detects that the inspection port is not closed, the first metering pump, the second metering pump, and the stirring mechanism will not start until the detection device detects that the inspection port is closed. The grease emulsification system described in this application can avoid material contamination and waste caused by the first and second metering pumps starting to feed oil phase material and aqueous phase material into the emulsification pot when the inspection port is not closed, thus ensuring product quality and improving production efficiency.

[0007] According to the oil emulsification system described in the embodiments of this application, the emulsification pot is provided with a locking member, the locking member is circumferentially disposed at the inspection port, and the locking member is used to lock the cover.

[0008] According to the oil emulsification system described in the embodiments of this application, the stirring mechanism includes a stirring shaft and stirring blades. The stirring shaft is rotatably disposed inside the emulsification pot, and the stirring blades are disposed on the stirring shaft. The stirring shaft is connected to a motor, and the motor is connected to the detection element and the microcontroller, respectively.

[0009] According to the oil emulsification system described in the embodiments of this application, the cross-sectional area of ​​the bottom of the emulsification pot gradually decreases towards the third discharge pipe.

[0010] According to the oil emulsification system described in the embodiments of this application, the top of the emulsification pot is provided with an exhaust pipe, and the exhaust pipe is provided with an exhaust valve.

[0011] According to the oil emulsification system described in the embodiments of this application, the inner circumference of the emulsification pot is provided with multiple baffles.

[0012] According to the oil emulsification system described in the embodiments of this application, a liquid level limiter is provided above the baffle plate, and a feed valve is provided on the third feed pipe. The liquid level limiter is connected to the microcontroller and the feed valve respectively.

[0013] According to the oil emulsification system described in the embodiments of this application, the emulsification pot includes an inner pot and an outer pot, with a sandwich space formed between the inner pot and the outer pot. A coil is provided in the sandwich space, and the coil is wound around the inner pot. The coil is provided with a water inlet and a water outlet, and the water inlet and the water outlet extend out of the outer pot respectively. The water inlet and the water outlet are respectively connected to a hot water device, and the hot water device is connected to the microcontroller.

[0014] According to the grease emulsification system described in the embodiments of this application, the inner pot is equipped with a temperature sensor, and the temperature sensor is connected to the microcontroller and the hot water device respectively.

[0015] According to the oil emulsification system described in the embodiments of this application, the top of the emulsification pot is provided with a water inlet pipe, the water inlet pipe is provided with a water inlet valve, the water inlet pipe is connected to a cleaning device, and the cleaning device is connected to the microcontroller.

[0016] Additional aspects and advantages of this application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of this application. Attached Figure Description

[0017] The present application will be further described below with reference to the accompanying drawings and embodiments, wherein: Figure 1 This is a schematic diagram of the structure of the grease emulsification system according to an embodiment of this application; Figure 2 This is a schematic diagram of the emulsifying pot in the grease emulsification system of this application embodiment; Figure 3 This is a schematic diagram of the structure of the grease emulsification system in this application when the inspection port is sealed and closed.

[0018] Figure label: Oil phase mixing tank 100; First feed pipe 110; First discharge pipe 120; First metering pump 130; First valve 140; Second valve 150; Water tank mixing tank 200; Second feed pipe 210; Second discharge pipe 220; Second metering pump 230; Third valve 240; Fourth valve 250; Emulsifying pot 300; Third feed pipe 301; Third discharge pipe 302; Discharge valve 303; Inspection port 3 04; Cover 305; Stirring mechanism 306; Locking component 307; Exhaust pipe 308; Exhaust valve 309; Stirring shaft 310; Stirring blade 311; Motor 312; Baffle plate 313; Liquid level limiter 314; Interlayer space 315; Coil 316; Inlet 317; Outlet 318; Hot water device 319; Temperature sensor 320; Inlet pipe 321; Inlet valve 322; Detection component 400. Detailed Implementation

[0019] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0020] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0021] In the description of this application, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0022] In the description of this application, unless otherwise expressly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly. Those skilled in the art can reasonably determine the specific meaning of these terms in this application based on the specific content of the technical solution. In the description of this application, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. In the description of this specification, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0023] Reference Figures 1 to 3This application provides an oil emulsification system, comprising: an oil phase mixing tank 100, equipped with a first inlet pipe 110 and a first outlet pipe 120, the first outlet pipe 120 being equipped with a first metering pump 130; a water tank mixing tank 200, equipped with a second inlet pipe 210 and a second outlet pipe 220, the second outlet pipe 220 being equipped with a second metering pump 230; and an emulsification pot 300, the top of which is equipped with a third inlet pipe 301, which is connected to the first outlet pipe 120 and the second outlet pipe 220 respectively, and the bottom of which is equipped with a third outlet pipe 302. 302 is equipped with a discharge valve 303, and the top of the emulsifying pot 300 is equipped with an inspection port 304, which is covered with a cover 305. The emulsifying pot 300 is equipped with a stirring mechanism 306. The control mechanism includes a detection element 400 and a microcontroller. The detection element 400 is located on one side of the inspection port 304 and is used to detect whether the cover 305 closes the inspection port 304. The detection element 400 is connected to the stirring mechanism 306, the first metering pump 130, and the second metering pump 230. The microcontroller is connected to the detection element 400, the first metering pump 130, the second metering pump 230, and the stirring mechanism 306 respectively.

[0024] During operation, the detection element 400 confirms that the cover 305 is closed and the maintenance port 304 is closed, and transmits the signal to the microcontroller, which then drives the first metering pump 130 and the second metering pump 230 to work. At this time, the first metering pump 130 pumps the oil phase material in the oil phase mixing tank 100 out of the first discharge pipe 120 in a metered manner, and the second metering pump 230 pumps the aqueous phase material in the aqueous phase mixing tank out of the second discharge pipe 220 in a metered manner. The oil phase material and the aqueous phase material enter the emulsification pot 300 through the third feed pipe 301 respectively. At the same time, the microcontroller also drives the stirring mechanism 306 to perform stirring. Correspondingly, if the detection element 400 detects that the cover 305 is not closed and the maintenance port 304 is not closed, the first metering pump 130, the second metering pump 230 and the stirring mechanism 306 will not start until the detection element 400 detects that the cover 305 is closed and the maintenance port 304 is closed. The oil emulsification system described in this application can avoid material contamination and waste caused by the first metering pump 130 and the second metering pump 230 starting to feed oil phase materials and water phase materials into the emulsification pot 300 when the inspection port 304 is not closed by the cover 305, thus ensuring product quality and improving production efficiency.

[0025] It should be noted that the microcontroller's control method is only simple trigger control. Therefore, the microcontroller's control method is not within the scope of protection of this application and belongs to the prior art. This application mainly protects the connection relationship between various components.

[0026] The first feed pipe 110 and the first discharge pipe 120 are respectively equipped with a first valve 140 and a second valve 150, and the second feed pipe 210 and the second discharge pipe 220 are respectively equipped with a third valve 240 and a fourth valve 250, which facilitates the control of material flow and makes operation simple.

[0027] Reference Figures 1 to 3 As can be conceived, the emulsifying pot 300 is equipped with a locking element 307, which is circumferentially positioned at the inspection port 304 and is used to lock the cover 305. By positioning the locking element 307 circumferentially at the inspection port 304, the cover 305 can smoothly close the inspection port 304, improving operational stability and reliability. Specifically, the bottom end of the locking element 307 has a fixing part, which is hinged to the emulsifying pot 300. The top of the locking element 307 has a sliding pressing part, which is used to press the cover 305, thereby locking the cover 305. It is easy to understand that the locking element 307 is fitted with a spring, with both ends of the spring connected to the pressing part and the fixing part, respectively. When the locking element 307 locks the cover 305 to close the inspection port 304, the spring is stretched, causing the pressing part to lock the cover 305 under the action of the spring's retraction. The structure is simple and the operation is convenient. Of course, the locking element 307 can also lock the cover 305 by means of a latch, and this application does not limit this.

[0028] In this embodiment, the cross-sectional area of ​​the bottom of the emulsifying pot 300 gradually decreases towards the third discharge pipe 302. This allows the material to be concentrated on one side of the third discharge pipe 302 during discharge, thereby improving discharge efficiency.

[0029] Optionally, the top of the emulsifying pot 300 is provided with an exhaust pipe 308, and the exhaust pipe 308 is equipped with an exhaust valve 309. By adopting the above structure, not only can the gas generated during the emulsification process be discharged in a concentrated manner, but it can also play a certain role in pressure relief and improve product quality.

[0030] Reference Figures 1 to 3 The stirring mechanism 306 includes a stirring shaft 310 and stirring blades 311. The stirring shaft 310 is rotatably mounted inside the emulsifying pot 300, and the stirring blades 311 are mounted on the stirring shaft 310. The stirring shaft 310 is connected to a motor 312, which is connected to the detection element 400 and a microcontroller, respectively. Specifically, the motor 312 drives the stirring shaft 310 to rotate, which in turn drives the stirring blades 311 to rotate, thereby achieving stirring. The structure is simple and the operation is convenient. Furthermore, multiple baffles 313 are arranged on the inner circumference of the emulsifying pot 300 to further improve the stirring efficiency.

[0031] It is conceivable that a liquid level limiter 314 is installed above the baffle 313, and a feed valve is installed on the third feed pipe 301. The liquid level limiter 314 is connected to the microcontroller and the feed valve respectively. When the material in the emulsifying pot 300 reaches the maximum liquid level, the liquid level limiter 314 is triggered. At this time, the microcontroller drives the feed valve to close, improving the degree of automation, eliminating the need for manual closing, improving the accuracy of the material capacity in the emulsifying pot 300, and improving product quality.

[0032] Reference Figures 1 to 3 The emulsifying pot 300 includes an inner pot and an outer pot, with a sandwich space 315 between them. A coil 316 is installed in the sandwich space 315, winding around the inner pot. The coil 316 has an inlet 317 and an outlet 318, both extending out of the outer pot. The inlet 317 and outlet 318 are connected to a hot water device 319, which is connected to a microcontroller. This structure ensures the material inside the emulsifying pot 300 is kept at a constant temperature, meeting production requirements and improving product quality. Furthermore, a temperature sensor 320 is installed in the inner pot, connected to both the microcontroller and the hot water device 319. The temperature sensor 320 allows for monitoring the material temperature, enabling adjustments to the hot water device 319 to maintain the material within a suitable temperature range and ensure product quality.

[0033] Reference Figures 1 to 3 In some embodiments of this application, a water inlet pipe 321 is provided on the top of the emulsifying pot 300, and a water inlet valve 322 is provided on the water inlet pipe 321. The water inlet pipe 321 is connected to a cleaning device, which is connected to a microcontroller. By adopting the above structure, automatic cleaning of the emulsifying pot 300 can be achieved. The structure is simple, the operation is convenient, and the work efficiency is improved.

[0034] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.

Claims

1. An oil emulsification system, characterized in that, include: The oil phase mixing tank is equipped with a first inlet pipe and a first outlet pipe, and the first outlet pipe is equipped with a first metering pump; The water tank mixing tank is equipped with a second inlet pipe and a second outlet pipe, and the second outlet pipe is equipped with a second metering pump; An emulsifying pot is provided with a third feed pipe at the top of the emulsifying pot, which is connected to the first discharge pipe and the second discharge pipe respectively. A third discharge pipe is provided at the bottom of the emulsifying pot and a discharge valve is provided on the third discharge pipe. An inspection port is provided at the top of the emulsifying pot and a cover is provided on the inspection port. A stirring mechanism is provided inside the emulsifying pot. The control mechanism includes a detection element and a microcontroller. The detection element is disposed on one side of the inspection port and is used to detect whether the cover closes the inspection port. The detection element is connected to the stirring mechanism. The microcontroller is connected to the detection element, the first metering pump, the second metering pump, and the stirring mechanism, respectively.

2. The oil emulsification system according to claim 1, characterized in that, The emulsifying pot is equipped with a locking element, which is circumferentially positioned at the inspection port and is used to lock the cover.

3. The oil emulsification system according to claim 1, characterized in that, The stirring mechanism includes a stirring shaft and stirring blades. The stirring shaft is rotatably disposed inside the emulsification pot, and the stirring blades are disposed on the stirring shaft. The stirring shaft is connected to a motor, and the motor is connected to the detection component and the microcontroller, respectively.

4. The oil emulsification system according to claim 1, characterized in that, The cross-sectional area of ​​the bottom of the emulsifying pot gradually decreases towards the third discharge pipe.

5. The oil emulsification system according to claim 4, characterized in that, The top of the emulsifying pot is equipped with an exhaust pipe, and the exhaust pipe is equipped with an exhaust valve.

6. The oil emulsification system according to claim 1, characterized in that, The inner circumference of the emulsifying pot is provided with multiple baffles.

7. The oil emulsification system according to claim 6, characterized in that, A liquid level limiter is provided above the baffle plate, and a feed valve is provided on the third feed pipe. The liquid level limiter is connected to the microcontroller and the feed valve respectively.

8. The oil emulsification system according to claim 1, characterized in that, The emulsifying pot includes an inner pot and an outer pot, with a sandwich space formed between the inner pot and the outer pot. A coil is provided in the sandwich space and is wound around the inner pot. The coil is provided with a water inlet and a water outlet, which extend out of the outer pot. The water inlet and the water outlet are respectively connected to a hot water device, which is connected to the microcontroller.

9. The oil emulsification system according to claim 8, characterized in that, The inner pot is equipped with a temperature sensor, which is connected to the microcontroller and the hot water device, respectively.

10. The oil emulsification system according to claim 1, characterized in that, The top of the emulsifying pot is equipped with a water inlet pipe, which has a water inlet valve. The water inlet pipe is connected to a cleaning device, which is connected to the microcontroller.

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