A stirring structure for a reaction kettle
By designing a rotating shaft, a drive gear, a secondary gear, and an exhaust cylinder, a stirring structure with opposite rotation directions is formed, which solves the problem of uneven material mixing in traditional reactor stirring structures and improves the efficiency and product quality of the dichlorodiphenyl sulfone synthesis process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU MODEL TECHNOLOGY CO LTD
- Filing Date
- 2025-08-20
- Publication Date
- 2026-07-24
AI Technical Summary
Traditional reactor stirring structures make it difficult to achieve comprehensive and uniform mixing of materials during the synthesis of dichlorodiphenyl sulfone, resulting in incomplete local reactions and affecting product yield and quality.
The design incorporates a rotating shaft, a drive gear, a secondary gear, and an air outlet, forming two sets of stirring structures with opposite rotation directions. Gas is introduced during the stirring process through the air outlet structure, thereby improving the material mixing efficiency.
This process ensures thorough mixing of materials within the reactor, improving production efficiency and raw material utilization while reducing material waste.
Smart Images

Figure CN224541690U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel equipment technology, specifically a stirring structure for a reaction vessel. Background Technology
[0002] In the synthesis of dichlorodiphenyl sulfone, the materials in the reactor need to be thoroughly mixed to ensure efficient reaction and high product purity. Traditional reactor stirring structures are difficult to use in the synthesis of dichlorodiphenyl sulfone because the design of the stirring blades makes it difficult to achieve all-round and uniform mixing of materials such as chlorobenzene, p-chlorobenzenesulfonyl chloride and catalyst in the reactor, resulting in incomplete local reactions and affecting product yield and quality. Therefore, this invention proposes a stirring structure for reactors to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to provide a stirring structure for a reaction vessel to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a stirring structure for a reaction vessel, comprising a reaction vessel body, a cover mounted on the top of the reaction vessel body, a drive motor fixedly mounted on the top of the cover, a rotating shaft synchronously connected to the output end of the drive motor, and a drive gear synchronously connected to the side of the rotating shaft, a venting control seat mounted on the top of the cover, and multiple sets of venting control seats, a mounting bracket fixedly connected to the bottom of the cover, an upper sliding cover fixedly connected to the bottom of the mounting bracket, a lower sliding cover threadedly connected to the bottom of the upper sliding cover, a secondary gear mounted on the top of the lower sliding cover, an air outlet fixedly connected to the bottom of the secondary gear, and the air outlet slidingly engaging with the lower sliding cover, a static sealing seat mounted on the top of the air outlet, the static sealing seat rotatably connected to the inner side of the air outlet, and a connection socket fixedly mounted on the top of the static sealing seat.
[0005] Preferably, the air outlet is provided on the side of the air outlet cylinder, and the air outlet adopts a one-way valve structure design. A stirring fan blade is fixedly installed on the side of the air outlet cylinder. The driving gear and the auxiliary gear mesh and rotate to form two sets of stirring structures with opposite rotation directions, thereby improving the material mixing efficiency.
[0006] Preferably, an air inlet pipe is installed on the top of the ventilation control seat, and an air outlet pipe is fixedly connected to the bottom of the ventilation control seat. The air outlet pipe is plugged into a connection socket. The design of multiple ventilation control seats can simultaneously introduce different types of gases.
[0007] Preferably, the driving gear meshes with the auxiliary gear, and a stirring rod is fixedly installed on the side of the rotating shaft. The stirring blades and the stirring rod cooperate to form an all-round, multi-level stirring system, effectively eliminating stirring blind spots and ensuring that the materials are fully mixed in the reactor.
[0008] Preferably, the bottom of the reactor body is provided with a discharge port, and the side of the reactor body is provided with a feed port.
[0009] Preferably, the side of the stirring rod is covered with a rubber plate, and the rubber plate is in contact with the inner wall of the reactor. The side of the rubber plate is fixedly equipped with elastic ribs. The rubber plate can scrape off the material adhering to the inner wall of the reactor, which facilitates subsequent cleaning.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting up a rotating shaft, a driving gear, a secondary gear, and an exhaust cylinder structure, two sets of stirring structures with opposite rotation directions are formed through the meshing and rotation of the gear structure, which further improves the mixing degree of the materials inside the reactor, thereby improving the product production efficiency. In addition, through the exhaust cylinder structure design, gas can be introduced from inside the liquid through the exhaust port during the stirring process, which can effectively improve the contact reaction efficiency between materials and gas, thereby improving the utilization efficiency of raw materials and reducing material waste. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0012] Figure 2 This is a schematic cross-sectional view of the structure of this utility model;
[0013] Figure 3 This is a schematic diagram of the overall stirring structure of this utility model;
[0014] Figure 4 This is a three-dimensional schematic diagram of the air outlet structure of this utility model;
[0015] Figure 5 This is a schematic cross-sectional view of the air outlet structure of this utility model.
[0016] In the diagram: 1. Reactor body; 2. Cover; 3. Drive motor; 4. Rotating shaft; 5. Drive gear; 6. Ventilation control seat; 7. Mounting bracket; 8. Upper sliding cover; 9. Lower sliding cover; 10. Secondary gear; 11. Exhaust pipe; 12. Static seal seat; 13. Connecting socket; 14. Exhaust port; 15. Stirring blade; 16. Inlet pipe; 17. Exhaust pipe; 18. Stirring rod; 19. Discharge port; 20. Feeding port; 21. Rubber plate; 22. Elastic rib. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0018] Please see Figures 1 to 5 This utility model provides a technical solution: a stirring structure for a reaction vessel, including a reaction vessel body 1, a cover 2 installed on the top of the reaction vessel body 1, a drive motor 3 fixedly installed on the top of the cover 2, a rotating shaft 4 synchronously connected to the output end of the drive motor 3, and a drive gear 5 synchronously connected to the side of the rotating shaft 4, a stirring rod 18 fixedly installed on the side of the rotating shaft 4, a rubber plate 21 covered on the side of the stirring rod 18, and the rubber plate 21 in contact with the inner wall of the reaction vessel, and an elastic rib 22 fixedly installed on the side of the rubber plate 21. The drive motor 3 drives the rotating shaft 4 to rotate, and the rotating shaft 4 can drive the stirring rod 18 to rotate. At this time, the stirring rod 18 can stir and mix the materials inside the reaction vessel, and at the same time, the rubber plate 21 can contact the inner wall of the reaction vessel to complete the scraping and cleaning of the inner wall.
[0019] The top of the cover 2 is equipped with a venting control seat 6, and multiple sets of venting control seats 6 are provided. The bottom of the cover 2 is fixedly connected to a mounting bracket 7, and the bottom of the mounting bracket 7 is fixedly connected to an upper sliding cover 8. The bottom of the upper sliding cover 8 is threadedly connected to a lower sliding cover 9, and the top of the lower sliding cover is equipped with a secondary gear 10. The driving gear 5 and the secondary gear 10 are rotated and meshed. The secondary gear 10 is installed on the top of the lower sliding cover, so that it can rotate on the top of the lower sliding cover. Through the threaded meshing connection between the lower sliding cover and the upper sliding cover 8, the secondary gear 10 can be restricted between the lower sliding cover and the upper sliding cover 8. At the same time, the secondary gear 10 and the driving gear 5 are meshed and rotate synchronously. The two form two sets of stirring structures with opposite rotation directions, which further improves the mixing degree of the materials inside the reactor, thereby improving the product production efficiency.
[0020] A gas outlet 11 is fixedly connected to the bottom of the auxiliary gear 10, and the gas outlet 11 is slidably engaged with the sliding cover. A gas outlet 14 is provided on the side of the gas outlet 11, and the gas outlet 14 adopts a one-way valve structure design. A stirring fan blade 15 is fixedly installed on the side of the gas outlet 11. The gas outlet 11 rotates under the drive of the auxiliary gear 10, and synchronously drives the stirring fan blade 15 to stir the material in the reaction vessel.
[0021] A static sealing seat 12 is installed on the top of the air outlet 11. The static sealing seat 12 is rotatably connected to the inner side of the air outlet 11. A connection socket 13 is fixedly installed on the top of the static sealing seat 12.
[0022] An air inlet pipe 16 is installed on the top of the ventilation control seat 6, and an air outlet pipe 17 is fixedly connected to the bottom of the ventilation control seat 6. The air outlet pipe 17 is plugged into the connection socket 13. During the process of mixing and stirring the material by driving the stirring fan blade 15 with the air outlet pipe 17, the reaction gas is introduced from the air inlet pipe 16, the ventilation control seat 6 and the air outlet pipe 17 by opening the ventilation control seat 6. The reaction gas will enter the internal sealed pipe of the air outlet pipe 17 from the connection socket 13 and be discharged into the material in the reactor from the one-way air outlet 14 set on the side of the air outlet pipe 17 to mix and react with it.
[0023] The bottom of the reactor body 1 is provided with a discharge port 19, and the side of the reactor body 1 is provided with a feed port 20.
[0024] In practical use: First, the auxiliary gear 10 needs to be installed on the top of the sliding cover 9, allowing it to rotate on the top of the sliding cover 9. The vent pipe 17 slides and inserts into the inner side of the brick at the bottom of the sliding cover 9. Then, through the threaded meshing connection between the sliding cover 9 and the upper sliding cover 8, the auxiliary gear 10 can be restricted between the sliding cover 9 and the upper sliding cover 8. At the same time, the auxiliary gear 10 meshes with the drive gear 5. Subsequently, the vent pipe 17 at the bottom of the vent control seat 6 is connected to the connection socket 13. After completing the installation of the stirring structure, materials are added to the reactor body 1, and then the sealing cover 2 is tightly connected to the reactor body 1. The drive motor 3 is started, and the drive motor 3 drives the rotating shaft 4 to rotate. The rotating shaft 4 can drive the stirring rod 18 to rotate. At this time, the stirring rod 18 can stir and mix the materials inside the reactor. The rubber plate 21 can contact the inner wall of the reactor to complete the scraping and cleaning of the inner wall. The auxiliary gear 10 rotates synchronously with the drive gear 5. The auxiliary gear 10 drives the gas outlet 11 and the stirring fan blade 15 to stir the material, forming two sets of stirring structures with opposite rotation directions, which further improves the mixing degree of the material inside the reactor, thereby improving the product production efficiency. Open the ventilation control seat 6 to introduce reaction gas from the inlet pipe 16, the ventilation control seat 6 and the outlet pipe 17. The reaction gas will enter the internal sealed pipe of the outlet pipe 17 from the connection socket 13 and be discharged into the material in the reactor from the one-way outlet 14 set on the side of the outlet pipe 17 to mix and react with it, which can effectively improve the reaction efficiency of the material and the gas, thereby improving the utilization efficiency of raw materials and reducing material waste. Finally, open the discharge port 19 to discharge the product.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A stirring structure for a reaction vessel, characterized in that: The reactor includes a reaction vessel body (1), a cover (2) is installed on the top of the reaction vessel body (1), a drive motor (3) is fixedly installed on the top of the cover (2), a rotating shaft (4) is synchronously connected to the output end of the drive motor (3), and a drive gear (5) is synchronously connected to the side of the rotating shaft (4). A venting control seat (6) is installed on the top of the cover (2), and multiple sets of venting control seats (6) are provided. A mounting bracket (7) is fixedly connected to the bottom of the cover (2). The bottom is fixedly connected to an upper sliding cover (8), the bottom of which is threadedly connected to a lower sliding cover (9), and the top of the lower sliding cover is equipped with a secondary gear (10). The bottom of the secondary gear (10) is fixedly connected to an air outlet (11), and the air outlet (11) is slidably engaged with the lower sliding cover. The top of the air outlet (11) is equipped with a static sealing seat (12), which is rotatably connected to the inner side of the air outlet (11). The top of the static sealing seat (12) is fixedly installed with a connecting socket (13).
2. The stirring structure for a reaction vessel according to claim 1, characterized in that: The air outlet (11) has an air outlet (14) on its side, and the air outlet (14) adopts a one-way valve structure design. A stirring fan blade (15) is fixedly installed on the side of the air outlet (11).
3. The stirring structure for a reaction vessel according to claim 2, characterized in that: An air inlet pipe (16) is installed on the top of the ventilation control base (6), and an air outlet pipe (17) is fixedly connected to the bottom of the ventilation control base (6), and the air outlet pipe (17) is plugged into the connection socket (13).
4. The stirring structure for a reaction vessel according to claim 3, characterized in that: The drive gear (5) meshes with the auxiliary gear (10), and a stirring rod (18) is fixedly installed on the side of the rotating shaft (4).
5. The stirring structure for a reaction vessel according to claim 4, characterized in that: The bottom of the reactor body (1) is provided with a discharge port (19), and the side of the reactor body (1) is provided with a feed port (20).
6. The stirring structure for a reaction vessel according to claim 5, characterized in that: The stirring rod (18) is covered with a rubber plate (21) on its side, and the rubber plate (21) is in contact with the inner wall of the reactor. The side of the rubber plate (21) is fixedly equipped with elastic ribs (22).