Insulating oil reaction kettle with self-cleaning assembly
By adding a self-cleaning component inside the insulating oil reactor, a rotary drive and a flexible scraper are used to self-clean the spiral convex tube, solving the problem that traditional reactors cannot clean. This achieves self-cleaning of the inner wall of the reactor and the coil, preventing local overheating and ensuring uniform mixing and stable performance of the insulating oil.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGZHOU CHENSHENG INSULATION NEW MATERIALS
- Filing Date
- 2025-08-26
- Publication Date
- 2026-07-24
Smart Images
Figure CN224541747U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulating oil production technology, specifically to an insulating oil reactor with a self-cleaning component. Background Technology
[0002] An insulating oil reactor is a specialized reaction device for processing or producing insulating oils (such as transformer oil and cable oil). Its core function is to synthesize, refine, or modify insulating oils by controlling reaction conditions (such as temperature, pressure, and agitation). Insulating oils must be prepared under high-purity conditions. The reactor's airtight design prevents external impurities (such as moisture and oxygen) from entering, avoiding oil oxidation or performance degradation. High-voltage design meets the requirements of processes such as hydrogenation and degassing, for example, removing sulfides or moisture during transformer oil refining. The synthesis or modification of insulating oils often requires a specific temperature range. The reactor uses a jacket or coil to circulate heat transfer oil, steam, or other media to achieve uniform heating or cooling. This prevents localized overheating that could lead to oil cracking or additive failure, ensuring stable insulation performance. A stirrer ensures thorough mixing of additives and insulating oil, preventing stratification or uneven concentration.
[0003] Traditional insulating oil reactors have shortcomings in use. First, they lack a self-cleaning component capable of cleaning the inner wall of the reactor. Second, for reactors with integrated spiral coils, they cannot promptly scrape off the oil from the spiral coils to prevent localized overheating. Therefore, optimization and improvement are necessary. Summary of the Invention
[0004] The purpose of this invention is to overcome the aforementioned problems in traditional technologies and provide an insulating oil reactor with a self-cleaning component.
[0005] To achieve the above-mentioned technical objectives and effects, this utility model is implemented through the following technical solution: An insulating oil reactor with a self-cleaning component includes a reactor body, an agitator, an oil inlet pipe, and an additive inlet pipe installed at the upper end of the reactor body, a discharge pipe installed at the bottom end of the reactor body, a jacket installed on the outer side of the reactor body, a spiral protrusion tube for improving the heating effect provided in the tube section of the reactor body located inside the jacket, and a self-cleaning component installed inside the reactor body for continuously scraping the oil on the spiral protrusion tube. The self-cleaning assembly includes a rotary drive, an annular mounting plate, a telescopic straightening tube, a lifting push rod, a hanging rod, an auxiliary stirring plate, and a flexible scraper. The fixed outer ring of the rotary bearing in the rotary drive is fixed to the inner wall of the reactor body. The moving inner ring of the rotary bearing in the rotary drive is mounted with a lifting push rod via the annular mounting plate. The movable end of the lifting push rod is connected to the auxiliary stirring plate via the hanging rod. A telescopic straightening tube is installed between the top of the auxiliary stirring plate and the annular mounting plate. A flexible scraper is installed on the side end of the auxiliary stirring plate. The flexible scraper has a row of concave scraping grooves that cooperate with the spiral convex tube.
[0006] Furthermore, in the aforementioned insulating oil reactor with self-cleaning components, an inlet medium pipe is installed on the upper outer side of the jacket, and an outlet medium pipe is installed on the lower outer side of the jacket.
[0007] Furthermore, in the aforementioned insulating oil reactor with self-cleaning components, the jacket is provided with a spiral guide plate for extending the flow path of the medium, and the pitch of the spiral guide plate is matched with the pitch of the spiral convex tube.
[0008] Furthermore, in the aforementioned insulating oil reactor with self-cleaning components, the cross-section of the spiral convex tube is semi-circular.
[0009] Furthermore, in the aforementioned insulating oil reactor with self-cleaning components, the telescopic straightening tube is composed of an upper tube and a lower tube that slides and is confined within it. The outer end of the upper tube is fixed to an annular mounting plate, and the outer end of the lower tube is fixed to an auxiliary stirring plate.
[0010] Furthermore, in the aforementioned insulating oil reactor with self-cleaning components, the auxiliary stirring plate is provided with through holes that reduce resistance and improve shearing effect.
[0011] Furthermore, in the aforementioned insulating oil reactor with self-cleaning components, the flexible scraper is made of a wear-resistant rubber sheet.
[0012] Furthermore, in the aforementioned insulating oil reactor with a self-cleaning assembly, the lifting push rod can reciprocate up and down, and the stroke of a single displacement is equal to the pitch of the spiral convex tube.
[0013] The beneficial effects of this utility model are: This utility model has a reasonable structural design. For the reactor body with spiral convex tubes that improve the heating effect of the jacket, a self-cleaning component is added inside the reactor body. The self-cleaning component includes a rotary driver, an annular mounting plate, a telescopic straightening tube, a lifting push rod, a hanging rod, an auxiliary stirring plate, and a flexible scraper. The rotary driver drives the auxiliary stirring plate and the flexible scraper to rotate circumferentially. The rotation of the auxiliary stirring plate achieves auxiliary stirring. The lifting push rod drives the flexible scraper to rise and fall during the circumferential rotation, so that the flexible scraper can adapt to the direction of the spiral convex tube, meeting the requirements of self-cleaning and preventing local overheating.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the above advantages at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the composition of this utility model after omitting the self-cleaning component; Figure 3 This is a schematic diagram of the self-cleaning component in this utility model; Figure 4 This is a partially enlarged schematic diagram of the self-cleaning component in this utility model; Figure 5 This is a schematic diagram of the rotary drive in this utility model; In the attached diagram, the components represented by each number are as follows: 1-Reaction vessel body, 2-Agitator, 3-Oil inlet pipe, 4-Additive inlet pipe, 5-Discharge pipe, 6-Jacket, 7-Inlet medium pipe, 8-Outlet medium pipe, 9-Spiral convex pipe, 10-Spiral guide plate, 11-Self-cleaning assembly, 111-Rotary drive, 112-Annular mounting plate, 113-Telescopic straightening pipe, 114-Lifting push rod, 115-Hanging rod, 116-Auxiliary stirring plate, 117-Flexible scraper. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0018] like Figures 1-5 As shown, this embodiment is an insulating oil reactor with a self-cleaning component, including a reactor body 1. A stirrer 2, an oil inlet pipe 3, and an additive inlet pipe 4 are installed at the upper end of the reactor body 1, and a discharge pipe 5 is installed at the bottom end of the reactor body 1. A jacket 6 is installed on the outside of the reactor body 1. The pipe portion of the reactor body 1 located within the jacket 6 is provided with a spiral protrusion pipe 9 for improving heating efficiency. A self-cleaning component 11 is installed inside the reactor body 1 to continuously scrape the oil off the spiral protrusion pipe 9.
[0019] In this embodiment, the self-cleaning assembly 11 includes a rotary drive 111, an annular mounting plate 112, a telescopic straightening tube 113, a lifting push rod 114, a hanging rod 115, an auxiliary stirring plate 116, and a flexible scraper 117. The fixed outer ring of the rotary bearing in the rotary drive 111 is fixed to the inner wall of the reactor body 1, and the moving inner ring of the rotary bearing in the rotary drive 111 is mounted with the lifting push rod 114 via the annular mounting plate 112. The movable end of the lifting push rod 114 is connected to the auxiliary stirring plate 116 via the hanging rod 115, and the telescopic straightening tube 113 is installed between the top of the auxiliary stirring plate 116 and the annular mounting plate 112. A flexible scraper 117 is installed on the side end of the auxiliary stirring plate 116, and the flexible scraper 117 has a row of concave scraping grooves that cooperate with the spiral convex tube 9.
[0020] In this embodiment, an inlet medium pipe 7 is installed on the upper outer side of the jacket 6, and an outlet medium pipe 8 is installed on the lower outer side of the jacket 6.
[0021] In this embodiment, the jacket 6 is provided with a spiral guide plate 10 for extending the medium flow path, and the pitch of the spiral guide plate 10 is matched with the pitch of the spiral convex tube 9.
[0022] In this embodiment, the cross-section of the spiral convex tube 9 is semi-circular.
[0023] In this embodiment, the telescopic straightening tube 113 is composed of an upper tube and a lower tube that slides and is restricted within it. The outer end of the upper tube is fixed to the annular mounting plate 112, and the outer end of the lower tube is fixed to the auxiliary stirring plate 116.
[0024] In this embodiment, the auxiliary stirring plate 116 has through holes evenly distributed on its body to reduce resistance and improve shearing effect.
[0025] In this embodiment, the flexible scraper 117 is made of wear-resistant rubber sheet.
[0026] In this embodiment, the lifting push rod 114 can reciprocate up and down, and the stroke of a single displacement is equal to the pitch of the spiral convex tube 9. The rotary drive 111 can also switch the rotation direction after the flexible scraper 117 rotates one revolution.
[0027] A specific application of this embodiment is as follows: For the reactor body 1 with a spiral convex tube 9 that improves the heating effect of the jacket 6, a self-cleaning component 11 is added inside the reactor body 1. The self-cleaning component 11 includes a rotary driver 111, an annular mounting plate 112, a telescopic straightening tube 113, a lifting push rod 114, a hanging rod 115, an auxiliary stirring plate 116, and a flexible scraper 117. The rotary driver 111 is used to drive the auxiliary stirring plate 116 and the flexible scraper 117 to rotate circumferentially. The rotation of the auxiliary stirring plate 116 achieves auxiliary stirring. The lifting push rod 114 is used to drive the flexible scraper 117 to rise and fall during the circumferential rotation, so that the flexible scraper 117 can adapt to the direction of the spiral convex tube 9 and meet the requirements of self-cleaning and prevention of local overheating.
[0028] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to specific implementation methods. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An insulating oil reaction vessel with a self-cleaning assembly, comprising a reaction vessel body, wherein a stirrer, an oil inlet pipe, and an additive inlet pipe are installed at the upper end of the reaction vessel body, a discharge pipe is installed at the bottom end of the reaction vessel body, and a jacket is installed on the outer side of the reaction vessel body, characterized in that, The reactor body is provided with a spiral protrusion tube in the tube section inside the jacket to improve the heating effect. The reactor body is equipped with a self-cleaning component that can continuously scrape off the oil on the spiral protrusion tube. The self-cleaning assembly includes a rotary drive, an annular mounting plate, a telescopic straightening tube, a lifting push rod, a hanging rod, an auxiliary stirring plate, and a flexible scraper. The fixed outer ring of the rotary bearing in the rotary drive is fixed to the inner wall of the reactor body. The moving inner ring of the rotary bearing in the rotary drive is mounted with a lifting push rod via the annular mounting plate. The movable end of the lifting push rod is connected to the auxiliary stirring plate via the hanging rod. A telescopic straightening tube is installed between the top of the auxiliary stirring plate and the annular mounting plate. A flexible scraper is installed on the side end of the auxiliary stirring plate. The flexible scraper has a row of concave scraping grooves that cooperate with the spiral convex tube.
2. An insulating oil reactor with a self-cleaning component according to claim 1, characterized in that, An inlet medium pipe is installed on the upper outer side of the jacket, and an outlet medium pipe is installed on the lower outer side of the jacket.
3. An insulating oil reactor with a self-cleaning component according to claim 2, characterized in that, The jacket is equipped with a spiral guide plate inside to extend the flow path of the medium, and the pitch of the spiral guide plate is matched with the pitch of the spiral convex tube.
4. An insulating oil reactor with a self-cleaning component according to claim 3, characterized in that, The cross-section of the spiral convex tube is semi-circular.
5. An insulating oil reactor with a self-cleaning component according to claim 4, characterized in that, The telescopic straightening tube consists of an upper tube and a lower tube that slides and is confined within it. The outer end of the upper tube is fixed to an annular mounting plate, and the outer end of the lower tube is fixed to an auxiliary stirring plate.
6. An insulating oil reactor with a self-cleaning component according to claim 5, characterized in that, The auxiliary stirring plate has through holes evenly distributed on its body to reduce resistance and improve shearing effect.
7. An insulating oil reactor with a self-cleaning component according to claim 6, characterized in that, The flexible scraper is made of wear-resistant rubber sheet.
8. An insulating oil reactor with a self-cleaning component according to claim 7, characterized in that, The lifting push rod can reciprocate up and down, and the stroke of a single displacement is equal to the pitch of the spiral tube.