A centrifuge feed flow control device
By designing a flow control device at the centrifuge feed inlet and adjusting the feed flow rate using a control motor and transmission system, the problem of uncontrollable feed flow rate in existing horizontal centrifuges has been solved, thus improving the centrifuge's working efficiency and separation effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHANGJIAGANG JIYU MASCH MFG CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-07-24
AI Technical Summary
The lack of feed flow control device in existing horizontal centrifuges results in uncontrollable flow of wastewater entering the centrifuge, increasing the workload of the centrifuge and affecting its working efficiency and decontamination separation effect.
A centrifuge feed flow control device was designed, including a control motor, a transmission connection box, a telescopic connection box, a transmission screw, and a control valve core. The flow rate is monitored by the flow meter through the motor controller, thereby achieving precise control of the feed flow rate.
It enables precise control of the centrifuge feed flow rate, improves the centrifuge's working efficiency and decontamination separation effect, and ensures the efficient discharge of purified water and pollutants.
Smart Images

Figure CN224542001U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of centrifuges, and more specifically, to a centrifuge feed flow control device. Background Technology
[0002] Centrifuges are machines that use centrifugal force to separate the components in a mixture of liquids and solid particles or liquids and liquids. Centrifuges are often used in wastewater treatment in factories, and their workload is too large in the daily wastewater treatment process.
[0003] A search revealed an existing patent (application number: CN201711062615.7) disclosing a horizontal centrifuge. The centrifuge drum has a material outlet connected to its tail end via a threaded structure, and a material inlet pipe connected to one side of its head end. A rotating motor is suspended from the head end of the centrifuge drum via a bracket. A vortex-shaped spiral drum is mounted at the rotor end of the rotating motor. The side wall of the centrifuge drum has mounting holes, and a filter screen structure layer is inserted inside these holes. The inner side wall of the centrifuge drum is also lined with a cylinder filter screen layer, which does not coexist with the filter screen structure layer. This horizontal centrifuge improves the efficiency of centrifugation and material filtration by combining a swirling water outlet structure with a plug-in multi-layer filter screen structure. The use of a filter screen structure layer that can be installed horizontally and vertically, along with the cylinder filter screen layer installation method, achieves multi-directional separation and discharge of materials, broadening the centrifuge's applicability and enhancing the filtration effect. The inventors discovered the following problems with the existing technology during the development of this utility model:
[0004] The existing horizontal centrifuges do not have a flow control device at the feed port. When the workload is large or it is difficult to process all the wastewater fed into the centrifuge quickly, if the flow rate of wastewater entering the centrifuge is not controlled, it will increase the workload of the centrifuge, thereby affecting the working efficiency and the decontamination and separation effect of the centrifuge.
[0005] Therefore, a centrifuge feed flow control device is proposed to address the above problems. Utility Model Content
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a centrifuge feed flow control device to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a centrifuge feed flow control device, comprising a centrifuge body, a feed pipe connected to one end of the centrifuge body, a control connection block connected to the feed pipe, an installation connection block connected to one side of the control connection block, and a motor mounting platform connected to the side of the installation connection block away from the control connection block, and a flow control device connected to the top of the motor mounting platform;
[0008] The flow control device includes a control motor, a transmission connection box, and a telescopic connection box. The control motor and the telescopic connection box are both connected to the side of the transmission connection box near the mounting connection block. The bottom of the centrifuge body is provided with a water outlet pipe and a wastewater outlet pipe, and a flow meter is connected to both the water outlet pipe and the wastewater outlet pipe.
[0009] Preferably, a motor controller is connected to one side of the control motor, and a drive wheel is connected to one end of the control motor, with the drive wheel housed inside the transmission connection box.
[0010] Preferably, a transmission wheel is provided inside the transmission connection box, and a transmission belt connects the drive wheel and the transmission wheel, and a transmission screw is provided inside the telescopic connection box.
[0011] Preferably, the transmission lead screw is connected inside the transmission wheel, and a connecting bearing is provided at the connection between the transmission lead screw and the transmission connecting box and the telescopic connecting box, and a transmission connecting block is connected to the transmission lead screw.
[0012] Preferably, a connecting sleeve is connected to the side of the transmission connecting block near the control connecting block, and a control valve core is connected to the connecting sleeve away from the transmission connecting block, and the control valve core is disposed inside the control connecting block.
[0013] Preferably, a connecting groove is provided at the connection between the control valve core and the control connecting block, and a sealing gasket is provided on the inner side of the connecting groove.
[0014] The technical effects and advantages of this utility model are as follows:
[0015] 1. Compared with the prior art, this centrifuge feed flow control device allows the wastewater entering the centrifuge body to be treated by centrifugation. The purified water is discharged through the drain pipe, while the turbid pollutants are discharged through the wastewater outlet pipe. During the discharge process, the flow rate is monitored by a flow meter, and the flow data from the flow meters on the water outlet pipe and the wastewater outlet pipe can be used for control. Thus, the flow rate of the incoming flow rate can be adjusted in real time by adjusting the discharge rate, making the centrifuge's sewage discharge work more efficient.
[0016] 2. Compared with the prior art, this centrifuge feed flow control device controls the motor steps by having the motor controller drive the drive wheel to rotate. During the rotation of the drive wheel, the drive wheel drives the transmission wheel to rotate via the transmission belt. During the rotation of the transmission wheel, the transmission screw connected inside it rotates together, and during the rotation, the transmission connecting block connected to it moves along the rotation direction of the transmission screw. During the movement of the transmission connecting block, the connecting sleeve and the control valve core connected to the connecting sleeve move, thereby changing the size of the channel inside the control connecting block during the movement of the control valve core, and thus changing the flow rate of sewage flowing through the control connecting block, making the flow control more precise. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a structural schematic diagram of the cross-section of the control connection block of this utility model.
[0019] Figure 3 This is a cross-sectional structural diagram of the flow control device of this utility model.
[0020] Figure 4 This is a cross-sectional structural diagram of the connection point at the control connection block of this utility model.
[0021] The attached figures are labeled as follows: 1. Centrifuge body; 2. Feed pipe; 3. Water outlet pipe; 4. Sewage outlet pipe; 5. Flow meter; 6. Control connection block; 7. Flow control device; 61. Mounting connection block; 62. Motor mounting platform; 63. Control valve core; 64. Connecting groove; 641. Sealing gasket; 71. Control motor; 711. Motor controller; 712. Drive wheel; 72. Transmission connection box; 721. Transmission wheel; 722. Transmission belt; 723. Connecting bearing; 73. Telescopic connection box; 731. Transmission screw; 74. Connecting sleeve; 741. Transmission connection block. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1
[0024] As attached Figures 1 to 2The centrifuge feed flow control device shown includes a centrifuge body 1, a feed pipe 2 connected to one end of the centrifuge body 1, a control connection block 6 connected to the feed pipe 2, a mounting connection block 61 connected to one side of the control connection block 6, a motor mounting platform 62 connected to the side of the mounting connection block 61 away from the control connection block 6, and a flow control device 7 connected to the top of the motor mounting platform 62.
[0025] The flow control device 7 includes a control motor 71, a transmission connection box 72, and a telescopic connection box 73. The control motor 71 and the telescopic connection box 73 are both connected to the side of the transmission connection box 72 near the mounting connection block 61. The bottom of the centrifuge body 1 is provided with a water outlet pipe 3 and a sewage outlet pipe 4, and a flow meter 5 is connected to both the water outlet pipe 3 and the sewage outlet pipe 4.
[0026] Wherein: the wastewater that needs to be centrifuged enters the centrifuge body 1 through the feed pipe 2, and the flow control device 7 is installed and connected to the motor mounting platform 62, and is connected to the control connection block 6 through the mounting connection block 61. The flow rate of the wastewater entering the centrifuge body 1 through the feed pipe 2 is controlled by the flow control device 7 through the control connection block 6. After centrifugation, the purified water is discharged through the drain pipe 3, and the turbid pollutants are discharged through the sewage outlet pipe 4. During the discharge process, the flow rate is monitored by the flow meter 5.
[0027] Example 2
[0028] Based on Example 1, the solution in Example 1 will be further described in detail below with reference to the specific working method, such as... Figures 1 to 4 As shown below, see details:
[0029] In a preferred embodiment, a motor controller 711 is connected to one side of the control motor 71, and a drive wheel 712 is connected to one end of the control motor 71. The drive wheel 712 is located inside the transmission connection box 72. Furthermore, the control motor 711 is a stepper motor, and the number of steps of the control motor 711 is controlled by the motor controller 711 according to the flow data of the flow meter 5 on the water outlet pipe 3 and the sewage outlet pipe 4. This allows the flow rate of the inlet to be adjusted in real time by adjusting the discharge volume, making the sewage discharge of the centrifuge more efficient. The drive wheel 712 is driven to rotate by the control motor 71.
[0030] In a preferred embodiment, a transmission wheel 721 is provided inside the transmission connection box 72, and a transmission belt 722 is connected between the drive wheel 712 and the transmission wheel 721. A transmission screw 731 is provided inside the telescopic connection box 73. Furthermore, during the rotation of the drive wheel 712, the transmission wheel 721 is driven to rotate through the transmission belt 722.
[0031] In a preferred embodiment, the transmission screw 731 is connected inside the transmission wheel 721. Connecting bearings 723 are provided at the connection points between the transmission screw 731 and the transmission connecting box 72 and the telescopic connecting box 73. A transmission connecting block 741 is connected to the transmission screw 731. Furthermore, during the rotation of the transmission wheel 721, the transmission screw 731 connected inside it rotates together. Both ends of the transmission screw 731 rotate within the connecting bearings 723 in the transmission connecting box 72 and the telescopic connecting box 73, respectively. During the rotation of the transmission screw 731, the connected transmission connecting block 741 moves along the rotation direction of the transmission screw 731.
[0032] In a preferred embodiment, a connecting sleeve 74 is connected to the side of the transmission connecting block 741 near the control connecting block 6, and a control valve core 63 is connected to the connecting sleeve 74 away from the transmission connecting block 741, and the control valve core 63 is disposed inside the control connecting block 6; furthermore, during the movement of the transmission connecting block 741, it drives the connecting sleeve 74 and the control valve core 63 connected to the connecting sleeve to move, and during the movement of the control valve core 63, it changes the size of the channel inside the control connecting block 6, thereby changing the flow rate of sewage flowing through the control connecting block 6.
[0033] In a preferred embodiment, a connecting groove 64 is provided at the connection between the control valve core 63 and the control connecting block 6, and a sealing gasket 641 is provided on the inner side of the connecting groove 64; furthermore, the control valve core 63 moves within the connecting groove 64 in the control connecting block 6, and during the movement, the sealing gasket 641 can prevent sewage from entering the connecting groove 64.
[0034] The working process of this utility model is as follows: First, the sewage that needs to be centrifuged enters the centrifuge body 1 through the feed pipe 2. After centrifugation, the purified water is discharged through the drain pipe 3, and the turbid pollutants are discharged through the sewage outlet pipe 4. During the discharge process, the flow rate is monitored by the flow meter 5, and the flow data of the flow meter 5 on the water outlet pipe 3 and the sewage outlet pipe 4 can be used to control the flow rate, thereby adjusting the flow rate of the inlet in real time by the discharge rate.
[0035] The control motor 711 controls the number of steps based on the flow data from the flow meters 5 on the water outlet pipe 3 and the sewage outlet pipe 4. This allows for real-time adjustment of the inflow rate by controlling the discharge volume, making the centrifuge's sewage discharge more efficient. The control motor 711 drives the drive wheel 712 to rotate. During rotation, the drive wheel 712 drives the transmission wheel 721 via the transmission belt 722. The rotation of the transmission wheel 721 drives the internally connected transmission screw 731 to rotate as well. Both ends of the transmission screw 731 rotate within the connecting bearings 723 in the transmission connection box 72 and the telescopic connection box 73, respectively. During the rotation of the transmission screw 731, it drives the transmission connecting block 741 connected to it to move along the rotation direction of the transmission screw 731. During the movement of the transmission connecting block 741, it drives the connecting sleeve 74 and the control valve core 63 connected to the connecting sleeve to move. During the movement of the control valve core 63, it changes the size of the channel in the control connecting block 6, thereby changing the flow rate of sewage flowing through the control connecting block 6. During the movement of the control valve core 63 in the connecting groove 64 in the control connecting block 6, the sealing gasket 641 can prevent sewage from entering the connecting groove 64. The above is the working principle of this centrifuge feed flow control device.
[0036] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A centrifuge feed flow control device, comprising a centrifuge body (1), characterized in that: One end of the centrifuge body (1) is connected to a feed pipe (2), and a control connection block (6) is connected to the feed pipe (2). A mounting connection block (61) is connected to one side of the control connection block (6), and a motor mounting platform (62) is connected to the side of the mounting connection block (61) away from the control connection block (6). A flow control device (7) is connected to the top of the motor mounting platform (62). The flow control device (7) includes a control motor (71), a transmission connection box (72), and a telescopic connection box (73). The control motor (71) and the telescopic connection box (73) are both connected to the side of the transmission connection box (72) near the mounting connection block (61). The bottom of the centrifuge body (1) is provided with a water outlet pipe (3) and a sewage outlet pipe (4), and a flow meter (5) is connected to both the water outlet pipe (3) and the sewage outlet pipe (4). A motor controller (711) is connected to one side of the control motor (71), and a drive wheel (712) is connected to one end of the control motor (71), and the drive wheel (712) is located in the transmission connection box (72); The transmission connection box (72) is provided with a transmission wheel (721), and a transmission belt (722) is connected between the drive wheel (712) and the transmission wheel (721). The telescopic connection box (73) is provided with a transmission screw (731). The transmission screw (731) is connected inside the transmission wheel (721). The connection points between the transmission screw (731) and the transmission connection box (72) and the telescopic connection box (73) are provided with connecting bearings (723), and the transmission screw (731) is connected with a transmission connecting block (741).
2. The centrifuge feed flow control device according to claim 1, characterized in that: The transmission connecting block (741) is connected to a connecting sleeve (74) on the side near the control connecting block (6), and the connecting sleeve (74) is connected to a control valve core (63) away from the transmission connecting block (741), and the control valve core (63) is located inside the control connecting block (6).
3. The centrifuge feed flow control device according to claim 2, characterized in that: A connecting groove (64) is provided at the connection between the control valve core (63) and the control connecting block (6), and a sealing gasket (641) is provided on the inner side of the connecting groove (64).