Quick-release micro-concave strip-shaped coating head
By combining the material box moving mechanism and the rotary quick-release mechanism, the problem of inconvenient disassembly and assembly of the coating head in lithium battery manufacturing is solved, realizing quick disassembly and maintenance, improving maintenance efficiency and versatility, and is applicable to quick-release micro-concave strip coating heads in the field of coating machines.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MICAIRONA (DONGGUAN) IND INTELLIGENT TECHNOLOGY CO LTD
- Filing Date
- 2025-07-23
- Publication Date
- 2026-07-24
AI Technical Summary
Existing coating heads are inconvenient to disassemble and maintain in lithium battery manufacturing, especially in the sealed environment of the glove box. Traditional screw fixing leads to low disassembly and assembly efficiency, which is time-consuming and labor-intensive and affects production efficiency.
The design employs a combination of a material box moving mechanism, a rotary quick-release mechanism, and a feeding mechanism. The anilox roller is quickly disassembled and assembled using a pin locking device and a guide rod and guide sleeve assembly, avoiding the use of screws. It is also controlled by a PLC programmable logic controller.
It enables rapid disassembly and maintenance in the sealed environment of the glove box during lithium battery manufacturing, improving maintenance efficiency, reducing labor intensity, simplifying the maintenance process, and enhancing the versatility and adaptability of the coating head.
Smart Images

Figure CN224542133U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coating machines, and in particular to a quick-release micro-concave strip coating head. Background Technology
[0002] Coating heads typically apply coatings to copper foil at horizontal or vertical intervals, and the width of these intervals needs to be adjusted as required. The various components of the coating head are usually assembled with screws. Generally, the material box and anilox roller are secured with locating pins and screws to ensure high precision. This method is extremely inconvenient for later maintenance, as it requires unscrewing the screws for disassembly. In the sealed environment of the glove box in lithium battery manufacturing, the coating head frequently needs to be disassembled and maintained. Quick disassembly and assembly of the coating head has become a primary problem to solve. The fact that the various components of the coating head are usually assembled with screws is cumbersome and inefficient, hindering the maintenance of the coating head and impeding the needs of industrial development. Summary of the Invention
[0003] The purpose of this invention is to overcome the shortcomings of the prior art and provide a quick-release micro-concave strip coating head.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: The quick-release micro-concave strip coating head includes a base plate, with a first vertical plate and a second vertical plate respectively mounted on both ends of the base plate. It also includes a slurry recovery box, a slurry box moving mechanism, a feeding mechanism, an inner support expansion sleeve shaft, an inner support expansion sleeve shaft bearing, a conical apex shaft, an anilox roller, an anilox roller drive mechanism, a rotary quick-release mechanism, a pin locking device, a first gap coating mechanism, and a second gap coating mechanism. The slurry box moving mechanism is mounted on the base plate and located between the first and second vertical plates. The slurry recovery box is mounted on the base plate and located below the slurry box moving mechanism. The feeding mechanism is mounted on the slurry box moving mechanism and is used to provide slurry. The rotary quick-release mechanism is mounted on... On the base plate and located on the outer side of one end of the first vertical plate, the conical apex shaft is mounted on the rotary quick-release mechanism. The inner support expansion sleeve shaft is rotatably mounted on the first vertical plate through the inner support expansion sleeve shaft bearing and is arranged opposite to the conical apex shaft. The anilox roller is mounted between the inner support expansion sleeve shaft and the conical apex shaft and is arranged opposite to the feeding mechanism. The anilox roller drive mechanism is mounted on the side of the second vertical plate facing away from the first vertical plate and is connected to the inner support expansion sleeve shaft. The first gap coating mechanism and the second gap coating mechanism are mounted between the first vertical plate and the second vertical plate, with the first gap coating mechanism located above the second gap coating mechanism. The pin locking device is mounted on the side of the first vertical plate facing away from the second vertical plate and is used to lock the rotation and swing of the rotary quick-release mechanism.
[0005] Preferably, the rotary quick-release mechanism includes two bearing seats, a first guide rod and guide sleeve assembly, a second guide rod and guide sleeve assembly, a rotating upright plate, a handle, a first handrail, a pin seat, and a lateral shift block. The two bearing seats are mounted on the base plate. The first guide rod and guide sleeve assembly is laterally rotatably mounted on the two bearing seats. One bottom end of the rotating upright plate is connected to the guide sleeve of the first guide rod and guide sleeve assembly. The second guide rod and guide sleeve assembly is mounted on the bottom end of the other end of the rotating upright plate. The handle is mounted on the end of the guide rod of the second guide rod and guide sleeve assembly away from the second upright plate. The lateral shift block is vertically mounted on... The other end of the guide rod of the second guide rod and guide sleeve assembly is eccentrically connected to the guide rod of the second guide rod and guide sleeve assembly. The first handrail is installed on the side of the rotating upright plate facing away from the second upright plate. The edge of the guide sleeve of the second guide rod and guide sleeve assembly extends downward and is integrally formed with a side-shifting guide block. The bottom plate is provided with a side-shifting guide groove. The side-shifting guide block and the side-shifting guide groove are used in conjunction. The bottom plate is also provided with a side-shifting limiting hole. The side-shifting limiting hole is located below the side-shifting stop block. The pin seat is installed on the side of the rotating upright plate facing away from the second upright plate and is opposite to the pin locking device.
[0006] Preferably, the material box moving mechanism includes two material box translation driving devices and a material box translation base plate. The two material box translation driving devices are horizontally mounted on the base plate, and the material box translation base plate is horizontally mounted on the two material box translation driving devices. The top surface of the material box translation base plate is provided with a side sliding groove along the long side direction, and the side sliding groove passes through one end of the material box translation base plate.
[0007] Preferably, the feeding mechanism includes a material box, a dovetail groove plate, at least one groove plate positioning drive device, at least one positioning device mounting plate, a dovetail slide baffle, a side sliding slider, two side sealing plates, two side fixing plates, a second handrail, an upper scraper, an upper fixing plate, a lower scraper, a lower fixing plate, a first stripe coating baffle and a second stripe coating baffle. The side sliding slider is slidably mounted on the side sliding groove and is mounted on the dovetail groove plate. At least one positioning device mounting plate is mounted on one side of the dovetail groove plate. At least one groove plate positioning drive device is respectively horizontally mounted on at least one positioning device mounting plate. The other side of the dovetail groove plate is recessed with a dovetail slide groove. The dovetail slide baffle is mounted on the side of the dovetail groove plate away from the rotating quick-release mechanism.
[0008] The material box is installed on one side of the dovetail groove plate. Two side sealing plates are respectively installed on the two ends of the material box through side fixing plates. The side of the material box facing away from the dovetail groove plate has a horizontally recessed storage groove. The first stripe coating baffle and the second stripe coating baffle are respectively installed longitudinally in the storage groove. The upper scraper is horizontally fixed on the same side of the top of the material box facing away from the dovetail groove plate through the upper fixing plate. The lower scraper is horizontally fixed on the same side of the bottom of the material box facing away from the dovetail groove plate through the lower fixing plate.
[0009] The other side of the material box extends outward and is integrally formed with a dovetail slide rail. The dovetail slide rail is fastened to the dovetail groove. The material box is slidably mounted on the dovetail groove plate through the dovetail slide rail. The groove plate positioning drive device pushes the dovetail slide rail tightly on the dovetail groove. The second handrail is installed on the top of the material box.
[0010] The transverse material box is equipped with a feeding channel and a return channel. The feeding channel is located below the return channel. The material storage tank on one side of the material box is equipped with a first return hole, a second return hole, a third return hole, a first feeding hole, a second feeding hole, and a third feeding hole. The first return hole, the second return hole, and the third return hole are located above the first feeding hole, the second feeding hole, and the third feeding hole, respectively. The first return hole and the first feeding hole are located between the first stripe coating baffle and the second stripe coating baffle. The first return hole, the second return hole, and the third return hole are connected to the return channel. The first feeding hole, the second feeding hole, and the third feeding hole are connected to the feeding channel, respectively. The other side of the material box is connected to a return connector and a feeding connector. The return connector is connected to the return channel, and the feeding connector is connected to the feeding channel.
[0011] Preferably, the inner support expansion sleeve shaft includes an inflation connector, an expansion sleeve shaft body, a sealing ring, an air expansion piston, an inner support block, an inner support shaft flange, an elastic element, and an elastic element end cap. The expansion sleeve shaft body is horizontally installed on the second vertical plate, and an air storage channel is provided horizontally through the expansion sleeve shaft body. One end of the inner support shaft flange is sealed and connected to one end of the expansion sleeve shaft body through the sealing ring. The elastic element end cap is installed on the other end of the inner support shaft flange. A piston hole is provided horizontally through the inner support shaft flange, and the air storage channel communicates with the piston hole. The air expansion piston is installed in the piston hole, and the elastic element is installed between the air expansion piston and the elastic element end cap. At least one inner support hole is provided on the circumference of the inner support shaft flange. The inner support block is radially slidably installed in the inner support hole. The inflation connector is installed on the other end of the expansion sleeve shaft body and communicates with the air storage channel.
[0012] Specifically, the conical shaft includes a conical shaft body, a bearing limiting cover, at least one first bearing, a second bearing, a limiting ring, and a conical bearing seat. The conical shaft body is horizontally mounted on a rotating vertical plate. One end of the conical shaft body is provided with a first step, a second step, and a third step. The limiting ring is sleeved on the same end of the conical shaft body. At least one first bearing is installed inside one end of the conical bearing seat, and a second bearing is installed inside the other end of the conical bearing seat. The limiting ring is sleeved in the middle of the conical bearing seat and located between at least one first bearing and the second bearing. At least one first bearing, the limiting ring, and the second bearing are sleeved on one end of the conical shaft body. The first bearing abuts against the third step, the limiting ring abuts against the second step, and the second bearing abuts against the first step. The bearing limiting cover is installed on the side of the same end of the conical shaft body and is used to limit at least one first bearing.
[0013] Preferably, the first gap coating mechanism includes two coating roller translation drive devices, two coating roller bearings, and a gap coating roller. The two coating roller translation drive devices are respectively installed on the opposite sides of the first vertical plate and the second vertical plate. The two coating roller bearings are respectively installed on the sliding parts of the two coating roller translation drive devices, and the gap coating roller is installed between the two coating roller bearings.
[0014] Specifically, the structure and working principle of the first gap coating mechanism are the same as those of the second gap coating mechanism.
[0015] Preferably, a controller or control system is provided for signal control of components such as the material box moving mechanism, the feeding mechanism, the anilox roller driving mechanism, the first gap coating mechanism, and the second gap coating mechanism. The controller is a PLC programmable logic controller, and the PLC programmable logic controller can be a programmable logic controller of model XDS-40T-D, but is not limited thereto.
[0016] Compared with existing technologies, the beneficial effects of this utility model are as follows: 1. By installing a material box moving mechanism on the base plate and located between the first and second vertical plates, installing a feeding mechanism on the material box moving mechanism, and installing a rotary quick-release mechanism on the base plate and located on the outer side of one end of the first vertical plate, and using the material box moving mechanism, the feeding mechanism and the rotary quick-release mechanism in combination, the material box moving mechanism can drive the feeding mechanism away from the anilox roller, thereby realizing the disassembly and maintenance of the anilox roller and the disassembly and maintenance of the feeding mechanism. By unlocking, laterally moving and flipping the rotary quick-release mechanism, and by driving the feeding mechanism away from the anilox roller through the material box moving mechanism, quick disassembly and quick-release maintenance is realized in the sealed environment of the glove box in lithium battery manufacturing. Moreover, the above-mentioned disassembly and maintenance does not require screwing, so it has the advantages of convenient disassembly and maintenance, simple disassembly and maintenance, efficient disassembly and maintenance, and saving time and effort. It solves the problems of troublesome disassembly and assembly, low disassembly and assembly efficiency, inconvenient maintenance and time and effort of traditional assembly of various components of the coating head with screws.
[0017] 2. By designing the structure of the feeding mechanism, the material box can be disassembled by pulling it laterally along the dovetail slide by the second handrail, thus achieving simple and convenient disassembly and maintenance. The design of the feeding mechanism not only enables the supply of slurry, but also prevents excessive slurry from overflowing from the material box. When the feeding mechanism is used in conjunction with the first gap coating mechanism and the second gap coating mechanism, by adjusting the frequency of the first gap coating mechanism or the second gap coating mechanism frequently approaching or moving away from the anilox roller, it is possible to perform transverse intermittent coating of copper foil strips of different widths, thus achieving the purpose of strong versatility. Attached Figure Description
[0018] For ease of explanation, the present invention will be described in detail below with reference to the preferred embodiments and accompanying drawings.
[0019] Figure 1 This is a perspective view of a quick-release micro-concave strip coating head according to the present invention.
[0020] Figure 2 This is a perspective view of the rotating quick-release mechanism of a quick-release micro-concave strip coating head of this utility model in a flipped state.
[0021] Figure 3 This utility model relates to a quick-release micro-concave strip coating head. Figure 1 A magnified view of part A.
[0022] Figure 4 This is a perspective view of a rotary quick-release mechanism for a quick-release micro-concave strip coating head according to the present invention.
[0023] Figure 5 This is a perspective view of the material box moving mechanism of a quick-release micro-concave strip coating head according to the present invention.
[0024] Figure 6 This is a perspective view of the feeding mechanism of a quick-release micro-concave strip coating head according to the present invention.
[0025] Figure 7 This is a perspective view of a material box for a quick-release micro-concave strip coating head according to the present invention.
[0026] Figure 8 This is a perspective view of the inner support sleeve shaft of a quick-release micro-concave strip coating head according to the present invention.
[0027] Figure 9 This is a cross-sectional view of the inner support sleeve shaft of the quick-release micro-concave strip coating head of this utility model during inflation.
[0028] Figure 10 This is an exploded three-dimensional structural diagram of one end of the inner support sleeve shaft of a quick-release micro-concave strip coating head according to the present invention.
[0029] Figure 11 This is a cross-sectional view of the conical top shaft of a quick-release micro-concave strip coating head according to the present invention.
[0030] Figure 12 This is a perspective view of the first gap coating mechanism or the second gap coating mechanism of a quick-release micro-concave strip coating head according to the present invention.
[0031] Figure 13 This is a schematic diagram of the anilox roller drive mechanism for a quick-release micro-concave strip coating head according to the present invention. Detailed Implementation
[0032] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0034] Reference Figure 1 , Figure 2 and Figure 13 As shown, this utility model discloses a quick-release micro-concave strip coating head, including a base plate 1, with a first vertical plate 21 and a second vertical plate 22 respectively mounted on both ends of the base plate 1. It also includes a slurry recovery box 3, a slurry box moving mechanism 4, a feeding mechanism 5, an inner support expansion sleeve shaft 6, an inner support expansion sleeve shaft bearing 7, a conical top shaft 8, an anilox roller 9, an anilox roller driving mechanism 10, a rotary quick-release mechanism 11, a pin locking device 12, a first gap coating mechanism 13, and a second gap coating mechanism 14. The slurry box moving mechanism 4 is mounted on the base plate 1 and located between the first vertical plate 21 and the second vertical plate 22. The slurry recovery box 3 is mounted on the base plate 1 and located below the slurry box moving mechanism 4. The feeding mechanism 5 is mounted on the slurry box moving mechanism 4 and used to supply slurry. The rotary quick-release mechanism 11 is mounted on the base plate 1 and located below the first vertical plate 21 and the second vertical plate 22. On one side of plate 21, a conical apex shaft 8 is mounted on a rotary quick-release mechanism 11. An inner support expansion sleeve shaft 6 is rotatably mounted on the first vertical plate 21 via an inner support expansion sleeve shaft bearing 7 and is opposite to the conical apex shaft 8. An anilox roller 9 is mounted between the inner support expansion sleeve shaft 6 and the conical apex shaft 8 and is opposite to the feeding mechanism 5. An anilox roller drive mechanism 10 is mounted on the side of the second vertical plate 22 facing away from the first vertical plate 21 and is connected to the inner support expansion sleeve shaft 6. A first gap coating mechanism 13 and a second gap coating mechanism 14 are mounted between the first vertical plate 21 and the second vertical plate 22, with the first gap coating mechanism 13 located above the second gap coating mechanism 14. A pin locking device 12 is mounted on the side of the first vertical plate 21 facing away from the second vertical plate 22 and is used to lock the rotary quick-release mechanism 11.
[0035] By adopting the above technical solution, the feeding mechanism 5 stores the slurry and supplies it to the anilox roller 9. The first gap coating mechanism 13 and the second gap coating mechanism 14 press the copper foil strip onto the anilox roller 9. The first gap coating mechanism 13 or the second gap coating mechanism 14 frequently approaches or moves away from the anilox roller 9. By adjusting the frequency of the first gap coating mechanism 13 or the second gap coating mechanism 14 frequently approaching or moving away from the anilox roller 9, intermittent coating of copper foil strips with different widths is achieved. The locking pin 12 is released to lock the rotation of the quick-release mechanism 11. Pulling the quick-release mechanism 11 to move laterally will drive the cone shaft 8 to release its support for the anilox roller 9, causing it to rotate laterally. The quick-release mechanism 11 facilitates the disassembly and maintenance of the feeding mechanism 5. The material box moving mechanism 4 moves the feeding mechanism 5 away from the anilox roller 9, enabling the disassembly and maintenance of both the anilox roller 9 and the feeding mechanism 5. By unlocking the rotating quick-release mechanism 11, moving it laterally and flipping it, and by moving the feeding mechanism 5 away from the anilox roller 9 through the material box moving mechanism 4, quick disassembly and maintenance within the sealed environment of the glove box in lithium battery manufacturing is achieved. This makes maintenance convenient, efficient, and time-saving, thus saving time and effort. It solves the problems of the current coating head components, which are usually assembled with screws, resulting in troublesome disassembly and assembly, low disassembly and assembly efficiency, inconvenient maintenance, and time-consuming and labor-intensive maintenance.
[0036] Reference Figures 2 to 4 As shown, the rotary quick-release mechanism 11 includes two bearing seats 110, a first guide rod and guide sleeve assembly 111, a second guide rod and guide sleeve assembly 112, a rotating upright plate 113, a handle 114, a first handrail 115, a pin seat 116, and a side-shifting block 117. The two bearing seats 110 are mounted on the base plate 1. The first guide rod and guide sleeve assembly 111 is rotatably mounted on the two bearing seats 110. One end of the rotating upright plate 113 is connected to the guide sleeve of the first guide rod and guide sleeve assembly 111. The second guide rod and guide sleeve assembly 112 is mounted on the other end of the rotating upright plate 113. The handle 114 is mounted on the end of the guide rod of the second guide rod and guide sleeve assembly 112 away from the second upright plate 22. The side-shifting block 117 is vertical. The first handrail 115 is installed on the other end of the guide rod of the second guide rod sleeve assembly 112 and is eccentrically connected to the guide rod of the second guide rod sleeve assembly 112. The first handrail 115 is installed on the side of the rotating upright plate 113 facing away from the second upright plate 22. The edge of the guide sleeve of the second guide rod sleeve assembly 112 extends downward and is integrally formed with a side-shifting guide block 118. The bottom plate 1 is provided with a side-shifting guide groove 119. The side-shifting guide block 118 and the side-shifting guide groove 119 are used in conjunction. The bottom plate 1 is also provided with a side-shifting limiting hole 1191. The side-shifting limiting hole 1191 is located below the side-shifting stop block 117. The pin seat 116 is installed on the side of the rotating upright plate 113 facing away from the second upright plate 22 and is opposite to the pin locking device 12.
[0037] By adopting the above technical solution, the pin locking device 12 is disengaged from the pin seat 116 to release the rotation of the rotating upright plate 113 around the guide rod of the first guide rod sleeve assembly 111. The rotating upright plate 113 can move laterally on the first guide rod sleeve assembly 111 or rotate and swing around the guide rod of the first guide rod sleeve assembly 111. The lateral shift block 117 is perpendicular to and eccentrically connected to the guide rod of the second guide rod sleeve assembly 112. The lateral shift block 117 limits the lateral movement of the rotating upright plate 113 within the lateral shift limiting hole 1191. The swing handle 114 drives the lateral shift block 117 to rotate and swing away from the lateral shift limiting hole 1191 through the guide rod of the second guide rod sleeve assembly 112 to release the lateral movement limitation of the rotating upright plate 113. The rotating upright plate 113 is pulled by the first handrail 115 on the first guide rod sleeve assembly 112. The rod guide sleeve assembly 111 moves laterally and drives the cone apex shaft 8 to retract from supporting the anilox roller 9. The lateral guide block 118 and the lateral guide groove 119 work together to guide the rotating vertical plate 113 to move laterally along the first guide rod guide sleeve assembly 111. The rotating vertical plate 113 is lifted by the first handle 115. The rotating vertical plate 113 rotates and swings upward around the guide rod on the first guide rod guide sleeve assembly 111, realizing the quick disassembly of the anilox roller 9 from the cone apex shaft 8 and the rotating vertical plate 113. Its assembly and disassembly process does not require the use of special assembly and disassembly tools such as screws and screwdrivers, which makes it convenient, efficient and time-saving. It effectively solves the problems of inconvenient maintenance, low maintenance efficiency and time-consuming and labor-intensive maintenance caused by the traditional use of positioning pins and screws to fix the anilox roller.
[0038] Reference Figure 5 As shown, the material box moving mechanism 4 includes two material box translation driving devices 41 and a material box translation base plate 42. The two material box translation driving devices 41 are horizontally mounted on the base plate 1, and the material box translation base plate 42 is horizontally mounted on the two material box translation driving devices 41. The top surface of the material box translation base plate 42 is provided with a side sliding groove 43 along the long side direction, and the side sliding groove 43 passes through one end of the material box translation base plate 42.
[0039] By adopting the above technical solution, the two material box translation drive devices 41 drive the material box translation base plate 42 to move the feeding mechanism 5 away from or closer to the anilox roller 9, realizing the quick assembly and disassembly of the feeding mechanism 5 and the anilox roller 9. It has the advantages of convenient assembly and disassembly, simple assembly and disassembly, high efficiency assembly and disassembly, and time and labor saving assembly and disassembly. It also solves the problems of inconvenient maintenance, low maintenance efficiency and time and labor cost of the material box 50 that are usually fixed by positioning pins and screws in the traditional way.
[0040] In this embodiment, the material box translation drive device 41 is set as a slide cylinder.
[0041] Reference Figures 6 to 7As shown, the feeding mechanism 5 includes a material box 50, a dovetail groove plate 51, at least one groove plate positioning drive device 52, at least one positioning device mounting plate 53, a dovetail slide baffle 54, a side-shifting slider 55, two side sealing plates 56, two side fixing plates 57, a second handrail 58, an upper scraper 59, an upper fixing plate 501, a lower scraper 502, a lower fixing plate 503, a first stripe coating baffle 504, and a second stripe coating baffle 505. The side-shifting slider 55 is slidably mounted on the side-shifting slide 43 and is mounted on the bottom of the dovetail groove plate 51. At least one positioning device mounting plate 53 is mounted on one side of the dovetail groove plate 51. At least one groove plate positioning drive device 52 is horizontally mounted on at least one positioning device mounting plate 53. The other side of the groove plate 51 is recessed with a dovetail groove 506, and the dovetail groove baffle 54 is installed on the side of the dovetail groove plate 51 away from the rotating quick release mechanism 11; the material box 50 is installed on one side of the dovetail groove plate 51, and two side sealing plates 56 are respectively installed on the two ends of the material box 50 through side fixing plates 57. The side of the material box 50 facing away from the dovetail groove plate 51 is recessed with a storage groove 507. The first stripe coating baffle 504 and the second stripe coating baffle 505 are respectively installed longitudinally in the storage groove 507. The upper scraper 59 is horizontally fixed to the top of the material box 50 on the same side facing away from the dovetail groove plate 51 through the upper fixing plate 501, and the lower scraper 502 is horizontally fixed to the bottom of the material box 50 on the same side facing away from the dovetail groove plate 51 through the lower fixing plate 503. The other side of the material box 50 extends outward and is integrally formed with a dovetail slide rail 508. The dovetail slide rail 508 is fastened and installed with the dovetail slide groove 506. The material box 50 is slidably mounted on the dovetail groove plate 51 through the dovetail slide rail 508. The groove plate positioning drive device 52 pushes the dovetail slide rail 508 on the dovetail slide groove 506. The second handrail 58 is installed on the top of the material box 50.The transversely penetrating material box 50 is provided with a feeding channel 509 and a return channel 5090. The feeding channel 509 is located below the return channel 5090. The material storage trough 507 on one side of the material box 50 is provided with a first return hole 5091, a second return hole 5092, a third return hole 5093, a first feeding hole 5094, a second feeding hole 5095, and a third feeding hole 5096. The first return hole 5091, the second return hole 5092, and the third return hole 5093 are located above the first feeding hole 5094, the second feeding hole 5095, and the third feeding hole 5096, respectively. The reflux orifice 5091 and the first feed orifice 5094 are located between the first stripe coating baffle 504 and the second stripe coating baffle 505. The first reflux orifice 5091, the second reflux orifice 5092, and the third reflux orifice 5093 are respectively connected to the reflux channel 5090. The first feed orifice 5094, the second feed orifice 5095, and the third feed orifice 5096 are respectively connected to the feed channel 509. A reflux connector 5097 and a feed connector 5098 are connected to the other side of the material box 50. The reflux connector 5097 is connected to the reflux channel 5090, and the feed connector 5098 is connected to the feed channel 509.
[0042] By adopting the above technical solution, the slot plate positioning drive device 52 pushes the dovetail slide rail 508 to fix the material box 50 on the dovetail slide groove 506. The slot plate positioning drive device 52 releases the push on the dovetail slide rail 508, and the material box 50 is disassembled by pulling the material box 50 laterally along the dovetail slide groove 506 through the second handle 58. The disassembly and maintenance are simple and convenient. The material box 50 is supplied with slurry through the feed connector 5098, feed channel 509, first feed hole 5094, second feed hole 5095 and third feed hole. The first stripe coating baffle 504 and the second stripe coating baffle 505 divide the discharge groove of the material box 50 and block the first feed hole. 5094 ensures that there is no slurry in the area between the first stripe coating baffle 504 and the second stripe coating baffle 505, and adjusts the spacing between the first stripe coating baffle 504 and the second stripe coating baffle 505, thereby achieving longitudinal intermittent coating of copper foil strips with different widths; by connecting the first return hole 5091, the second return hole 5092, the third return hole 5093 and the return connector 5097 to the return channel 5090 respectively, excess slurry is discharged through the first return hole 5091, the second return hole 5092, the third return hole 5093, the return channel 5090 and the return connector 5097, avoiding excessive slurry overflow from the material box 50 and preventing slurry waste.
[0043] In this embodiment, the slot plate positioning drive device 52 is a needle-type positioning cylinder.
[0044] Reference Figures 8 to 10As shown, the inner support expansion sleeve shaft 6 includes an air inlet 60, an expansion sleeve shaft body 61, a sealing ring 62, an air expansion piston 63, an inner support block 64, an inner support shaft flange 65, an elastic element 66, and an elastic element end cap 67. The expansion sleeve shaft body 61 is horizontally mounted on the second vertical plate 22, and an air storage channel 68 is provided horizontally through the expansion sleeve shaft body 61. One end of the inner support shaft flange 65 is sealed and connected to one end of the expansion sleeve shaft body 61 through the sealing ring 62. The elastic element end cap 67 is mounted on the inner support shaft flange 64. At the other end of the inner support flange 65, a piston hole 69 is provided transversely through the inner support flange 65. An air storage channel 68 is connected to the piston hole 69. An air-expanding piston 63 is installed in the piston hole 69. An elastic element 66 is installed between the air-expanding piston 63 and the elastic element end cap 67. At least one inner support hole 691 is provided on the circumference of the inner support flange 65. An inner support block 64 is radially slidably installed in the inner support hole 691. An air inlet 60 is installed on the other end of the expansion sleeve shaft body 61 and is connected to the air storage channel 68.
[0045] By adopting the above technical solution, the air storage channel 68 inside the expansion sleeve shaft body 61 is inflated through the air inflator 60. The high pressure generated by the inflation forces the air expansion piston 63 to slide away from the expansion sleeve shaft body 61 within the inner support flange 65. The conical surface of the air expansion piston 63 pushes the inner support block 64 to slide outward radially within the inner support hole 691. The inner support block 64 protrudes from the inner support flange 65 and presses against the inner wall of the shaft hole at the end of the anilox roller 9, thus achieving support for one end of the anilox roller 9. The anilox roller drive mechanism 10 drives the expansion sleeve shaft body 61 and the inner support shaft flange 65 to rotate, thereby driving the anilox roller 9 to rotate. When it is necessary to loosen the end support of the anilox roller 9, the high pressure gas in the air storage channel 68 is released. Under the elastic force of the elastic element 66, the air expansion piston 63 slides towards the expansion sleeve shaft body 61. The air expansion piston 63 loosens the push on the inner support block 64, and the inner support block 64 loosens the push on the inner wall of the shaft hole at the end of the anilox roller 9, realizing the quick assembly and disassembly of the anilox roller 9.
[0046] In this embodiment, the elastic element 66 is preferably a spring.
[0047] Reference Figure 11As shown, the conical shaft 8 includes a conical shaft body 80, a bearing limiting cover 81, at least one first bearing 82, a second bearing 83, a limiting ring 84, and a conical bearing seat 85. The conical shaft body 80 is horizontally mounted on the rotating vertical plate 113. A first step 86, a second step 87, and a third step 88 are respectively provided on one end of the conical shaft body 80. The limiting ring 84 is sleeved on the same end of the conical shaft body 80. At least one first bearing 82 is installed inside one end of the conical bearing seat 85, and the second bearing 83 is installed in the conical bearing seat 85. At the other end, a limiting ring 84 is installed in the middle of the tapered bearing seat 85 and is located between at least one first bearing 82 and a second bearing 83. At least one first bearing 82, the limiting ring 84 and the second bearing 83 are sleeved on one end of the tapered shaft body 80. The first bearing 82 abuts against the third step 88, the limiting ring 84 abuts against the second step 87, and the second bearing 83 abuts against the first step 86. The bearing limiting cover 81 is installed on the side of the same end of the tapered shaft body 80 and is used to limit at least one first bearing 82.
[0048] By adopting the above technical solution, the bearing limiting cover 81 is installed on the side of the end of the tapered shaft body 80 and limits the nearest first bearing 82 to prevent at least one first bearing 82 from falling off the end of the tapered shaft body 80. The first bearing 82 limits the tapered bearing seat 85 to prevent the tapered bearing seat 85 from falling off the tapered shaft body 80. The tapered bearing seat 85 fixes and limits the first pair of limiting rings 84 to prevent the limiting rings 84 from falling off the tapered shaft body 80. The limiting ring 84 limits the second bearing 83 to prevent it from falling off the conical top shaft body 80. The conical bearing seat 85 rotates freely on the end of the conical top shaft body 80 through at least one first bearing 82 and the second bearing 83. The conical bearing seat 85 passes through the shaft hole at the other end of the anilox roller 9 and rotates with the anilox roller 9. The conical top shaft 8 and the inner support expansion sleeve shaft 6 support the two ends of the anilox roller 9 respectively, realizing the installation of the anilox roller 9. It has the advantages of simple installation and disassembly, convenient installation and disassembly, and high efficiency.
[0049] Reference Figure 12 As shown, the first gap coating mechanism 13 includes two coating roller translation drive devices 130, two coating roller bearings 131, and a gap coating roller 132. The two coating roller translation drive devices 130 are respectively installed on the opposite sides of the first vertical plate 21 and the second vertical plate 22. The two coating roller bearings 131 are respectively installed on the sliding parts of the two coating roller translation drive devices 130. The gap coating roller 132 is installed between the two coating roller bearings 131.
[0050] By adopting the above technical solution, the two coating roller translation drive devices 130 synchronously drive the gap coating roller 132 to approach or move away from the anilox roller 9, thereby causing the copper foil strip to combine or separate from the anilox roller 9. By adjusting the frequency of the first gap coating mechanism 13 or the second gap coating mechanism 14 frequently approaching or moving away from the anilox roller 9, the copper foil strip is coated with different widths of transverse intermittent coating, thereby achieving the purpose of strong versatility, simple adjustment, convenient adjustment, high efficiency and strong operational flexibility.
[0051] In this embodiment, the coating roller translation drive device 130 is preferably a slide cylinder.
[0052] Reference Figure 1 As shown, the structure and working principle of the first gap coating mechanism 13 are the same as those of the second gap coating mechanism 14.
[0053] Reference Figure 13 As shown, the anilox roller drive mechanism 10 includes an anilox roller rotation drive device 101 and a reducer 102. The anilox roller rotation drive device 101 is connected to the inner support expansion sleeve shaft 6 through the reducer 102. The anilox roller rotation drive device 101 is preferably a servo motor.
[0054] Its overall structural design not only enables transverse intermittent coating of copper foil strips with different widths, but also allows for quick assembly and disassembly of the anilox roller 9 and the feeding mechanism 5 via the material box moving mechanism 4. Furthermore, the installation of the material box 50 and the anilox roller 9 does not require the use of positioning pins or screws, eliminating the need for specialized screwdrivers to disassemble them. This achieves quick assembly and disassembly, simple and convenient maintenance, high efficiency, reduced labor intensity, and reduced reliance on disassembly tools. It effectively solves the problems of cumbersome assembly and disassembly, inconvenient maintenance, low maintenance efficiency, and time-consuming and labor-intensive maintenance caused by the traditional method of using positioning pins or screws to fix the various components of the material box, anilox roller, and coating head.
[0055] The above embodiments are merely examples of this utility model and are not intended to limit the implementation and scope of this utility model. All technical solutions that are the same as or equivalent to the contents described in the claims of this utility model should be included within the protection scope of this utility model.
Claims
1. A quick-release micro-recessed strip coating head, comprising a base plate, with a first vertical plate and a second vertical plate respectively mounted on both ends of the base plate, characterized in that: It also includes a slurry recovery box, a slurry box moving mechanism, a feeding mechanism, an inner support expansion sleeve shaft, an inner support expansion sleeve shaft bearing, a conical apex shaft, an anilox roller, an anilox roller drive mechanism, a rotary quick-release mechanism, a pin locking device, a first gap coating mechanism, and a second gap coating mechanism. The slurry box moving mechanism is mounted on the base plate and located between the first and second vertical plates. The slurry recovery box is mounted on the base plate and located below the slurry box moving mechanism. The feeding mechanism is mounted on the slurry box moving mechanism and is used to supply slurry. The rotary quick-release mechanism is mounted on the base plate and located on the outer side of one end of the first vertical plate. The conical apex shaft is mounted on the rotary quick-release mechanism. The inner support expansion sleeve shaft is rotatably mounted on the first vertical plate via the inner support expansion sleeve shaft bearing and is positioned opposite to the cone top shaft. The anilox roller is mounted between the inner support expansion sleeve shaft and the cone top shaft and is positioned opposite to the feeding mechanism. The anilox roller drive mechanism is mounted on the side of the second vertical plate facing away from the first vertical plate and is connected to the inner support expansion sleeve shaft for transmission. The first gap coating mechanism and the second gap coating mechanism are mounted between the first vertical plate and the second vertical plate, with the first gap coating mechanism located above the second gap coating mechanism. The pin locking device is mounted on the side of the first vertical plate facing away from the second vertical plate and is used to lock the rotation and swing of the rotary quick release mechanism.
2. The quick-release micro-recessed strip coating head according to claim 1, characterized in that: The rotary quick-release mechanism includes two bearing seats, a first guide rod and guide sleeve assembly, a second guide rod and guide sleeve assembly, a rotating upright plate, a handle, a first handrail, a pin seat, and a side-shifting block. The two bearing seats are mounted on the base plate. The first guide rod and guide sleeve assembly is laterally rotatably mounted on the two bearing seats. One bottom end of the rotating upright plate is connected to the guide sleeve of the first guide rod and guide sleeve assembly. The second guide rod and guide sleeve assembly is mounted on the bottom end of the other end of the rotating upright plate. The handle is mounted on the end of the guide rod of the second guide rod and guide sleeve assembly away from the second upright plate. The side-shifting block is vertically mounted on the second... The other end of the guide rod of the guide rod and guide sleeve assembly is eccentrically connected to the guide rod of the second guide rod and guide sleeve assembly. The first handrail is installed on the side of the rotating upright plate facing away from the second upright plate. The edge of the guide sleeve of the second guide rod and guide sleeve assembly extends downward and is integrally formed with a side-shifting guide block. The bottom plate is provided with a side-shifting guide groove. The side-shifting guide block and the side-shifting guide groove are used in conjunction. The bottom plate is also provided with a side-shifting limiting hole, which is located below the side-shifting stop block. The pin seat is installed on the side of the rotating upright plate facing away from the second upright plate and is opposite to the pin locking device.
3. The quick-release micro-recessed strip coating head according to claim 1, characterized in that: The material box moving mechanism includes two material box translation drive devices and a material box translation base plate. The two material box translation drive devices are horizontally mounted on the base plate, and the material box translation base plate is horizontally mounted on the two material box translation drive devices. The top surface of the material box translation base plate is provided with a side sliding groove along the long side direction, and the side sliding groove passes through one end of the material box translation base plate.
4. The quick-release micro-recessed strip coating head according to claim 3, characterized in that: The feeding mechanism includes a material box, a dovetail groove plate, at least one groove plate positioning drive device, at least one positioning device mounting plate, a dovetail slide baffle, a side sliding slider, two side sealing plates, two side fixing plates, a second handrail, an upper scraper, an upper fixing plate, a lower scraper, a lower fixing plate, a first stripe coating baffle and a second stripe coating baffle. The side sliding slider is slidably mounted on the side sliding groove and is mounted on the dovetail groove plate. At least one positioning device mounting plate is mounted on one side of the dovetail groove plate. At least one groove plate positioning drive device is respectively horizontally mounted on at least one positioning device mounting plate. The other side of the dovetail groove plate is recessed with a dovetail slide groove. The dovetail slide baffle is mounted on the side of the dovetail groove plate away from the rotating quick-release mechanism. The material box is installed on one side of the dovetail groove plate. Two side sealing plates are respectively installed on the two ends of the material box through side fixing plates. The side of the material box facing away from the dovetail groove plate has a horizontally recessed storage groove. The first stripe coating baffle and the second stripe coating baffle are respectively installed longitudinally in the storage groove. The upper scraper is horizontally fixed on the same side of the top of the material box facing away from the dovetail groove plate through the upper fixing plate. The lower scraper is horizontally fixed on the same side of the bottom of the material box facing away from the dovetail groove plate through the lower fixing plate. The other side of the material box extends outward and is integrally formed with a dovetail slide rail. The dovetail slide rail is fastened to the dovetail groove. The material box is slidably mounted on the dovetail groove plate through the dovetail slide rail. The groove plate positioning drive device pushes the dovetail slide rail tightly on the dovetail groove. The second handrail is installed on the top of the material box. The transverse material box is equipped with a feeding channel and a return channel. The feeding channel is located below the return channel. The material storage tank on one side of the material box is equipped with a first return hole, a second return hole, a third return hole, a first feeding hole, a second feeding hole, and a third feeding hole. The first return hole, the second return hole, and the third return hole are located above the first feeding hole, the second feeding hole, and the third feeding hole, respectively. The first return hole and the first feeding hole are located between the first stripe coating baffle and the second stripe coating baffle. The first return hole, the second return hole, and the third return hole are connected to the return channel. The first feeding hole, the second feeding hole, and the third feeding hole are connected to the feeding channel, respectively. The other side of the material box is connected to a return connector and a feeding connector. The return connector is connected to the return channel, and the feeding connector is connected to the feeding channel.
5. The quick-release micro-recessed strip coating head according to claim 1, characterized in that: The inner support expansion sleeve shaft includes an inflation connector, an expansion sleeve shaft body, a sealing ring, an air expansion piston, an inner support block, an inner support shaft flange, an elastic element, and an elastic element end cap. The expansion sleeve shaft body is horizontally installed on the second vertical plate, and an air storage channel is provided horizontally through the expansion sleeve shaft body. One end of the inner support shaft flange is sealed and connected to one end of the expansion sleeve shaft body through the sealing ring. The elastic element end cap is installed on the other end of the inner support shaft flange. A piston hole is provided horizontally through the inner support shaft flange, and the air storage channel communicates with the piston hole. The air expansion piston is installed in the piston hole, and the elastic element is installed between the air expansion piston and the elastic element end cap. At least one inner support hole is provided on the circumference of the inner support shaft flange. The inner support block is radially slidably installed in the inner support hole. The inflation connector is installed on the other end of the expansion sleeve shaft body and communicates with the air storage channel.
6. The quick-release micro-recessed strip coating head according to claim 2, characterized in that: The conical shaft includes a conical shaft body, a bearing limiting cover, at least one first bearing, a second bearing, a limiting ring, and a conical bearing seat. The conical shaft body is horizontally mounted on a rotating vertical plate. One end of the conical shaft body is provided with a first step, a second step, and a third step. The limiting ring is sleeved on the same end of the conical shaft body. At least one first bearing is installed inside one end of the conical bearing seat, and a second bearing is installed inside the other end of the conical bearing seat. The limiting ring is installed in the middle of the conical bearing seat and is located between at least one first bearing and the second bearing. At least one first bearing, the limiting ring, and the second bearing are sleeved on one end of the conical shaft body. The first bearing abuts against the third step, the limiting ring abuts against the second step, and the second bearing abuts against the first step. The bearing limiting cover is installed on the side of the same end of the conical shaft body and is used to limit at least one first bearing.
7. The quick-release micro-recessed strip coating head according to claim 1, characterized in that: The first gap coating mechanism includes two coating roller translation drive devices, two coating roller bearings, and a gap coating roller. The two coating roller translation drive devices are respectively installed on the opposite sides of the first vertical plate and the second vertical plate. The two coating roller bearings are respectively installed on the sliding parts of the two coating roller translation drive devices. The gap coating roller is installed between the two coating roller bearings.
8. A quick-release micro-recessed strip coating head according to claim 7, characterized in that: The structure and working principle of the first gap coating mechanism are the same as those of the second gap coating mechanism.