Automatic cleaning equipment for steel wire rope production
By designing a cleaning brush structure driven by an electric slide table and a pressurized nozzle, the problem of poor cleaning effect of existing equipment when cleaning stainless steel wire ropes was solved, and efficient cleaning of the surface and gaps of the wire ropes was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN JINDING WIRE ROD PROD TECH DEV CO LTD
- Filing Date
- 2025-08-14
- Publication Date
- 2026-07-24
AI Technical Summary
Existing automated wire rope cleaning equipment is ineffective at cleaning stainless steel wire ropes, especially when the surface is uneven, has gaps or holes, as it is difficult to completely remove stubborn stains and attachments.
An automatic cleaning device was designed, which adopts a cleaning brush structure driven by an electric slide table. The cleaning fluid is sprayed out by the nozzle. The cleaning brush is rotated by gear transmission and scrubs the surface and gaps of the steel wire rope. A booster pump is used to increase the rinsing force of the cleaning fluid.
It improves the cleaning quality and efficiency of wire ropes, effectively removing stubborn stains and attachments from the surface of the wire ropes and reducing the difficulty of cleaning.
Smart Images

Figure CN224542441U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire rope cleaning technology, specifically to an automatic cleaning device for wire rope production. Background Technology
[0002] Steel wire ropes were designed and developed primarily for use in mining and hoisting equipment. With the deepening of the First Industrial Revolution, the use of steel wire ropes became widespread and their applications expanded. In dynamic systems, steel wire ropes are widely used in the lifting of cranes and elevators, the transmission of mechanical power, the control of automotive cockpit booms, and the operation of aircraft control systems. In static systems, steel wire ropes are also widely used in various industries, such as the traction support towers of suspension bridges and the design of new railings. During the production process of stainless steel wire ropes, due to process and environmental factors, their surfaces often accumulate oil, impurities, and oxides. These contaminants not only affect the appearance of the steel wire ropes but may also negatively impact their performance and service life. Therefore, automated cleaning of steel wire ropes is particularly important during the production process.
[0003] In the existing technology, most automated wire rope cleaning equipment often uses nozzles to rinse the surface of the wire rope during the cleaning process. However, this simple rinsing method often fails to completely remove stubborn stains and attachments from the surface of the wire rope, especially when there are uneven surfaces, gaps or holes on the surface of the wire rope, the cleaning effect is greatly reduced. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0005] This utility model discloses an automatic cleaning device for steel wire rope production, including a base plate, on the top of which are provided multiple sets of evenly distributed automatic cleaning mechanisms.
[0006] The automatic cleaning mechanism includes an electric slide table, a slider fixedly connected to the output end of the electric slide table, a mounting plate fixedly connected to the middle of the top wall of the slider, a mounting block fixedly connected to the top of the mounting plate, an opening in the middle of the mounting block, a rotating ring rotatably connected to the middle of the inner side of the opening, multiple sets of annularly distributed cleaning brushes fixedly connected to the inner side wall of the rotating ring, multiple sets of annularly distributed toothed grooves in the middle of the outer side wall of the rotating ring, a connecting groove in the middle of the top wall of the mounting block, fixing plates fixedly connected to the left and right sides of the top of the connecting groove, a rotating shaft rotatably connected between the two sets of fixing plates, and a gear passing through and fixedly connected to the middle of the rotating shaft.
[0007] As a preferred technical solution of this utility model, the gear is meshed with the tooth groove, and a drive motor is fixedly connected to the middle of the left side wall of the left fixed plate, and the output end of the drive motor is fixedly connected to the rotating shaft.
[0008] As a preferred technical solution of this utility model, the upper and lower ends of the middle of the right side wall of the mounting block are fixedly connected to a connecting plate, and a conveying pipe is fixedly connected through the middle of the connecting plate, and a nozzle is fixedly connected to the output end of the conveying pipe.
[0009] As a preferred embodiment of this utility model, the input end of the conveying pipe is fixedly connected to the diversion pipe, and a connecting pipe is fixedly connected through the middle of the rear wall of the diversion pipe, and a booster pump is provided in the middle of the connecting pipe.
[0010] As a preferred embodiment of this utility model, the electric slide is located in the middle of the top wall of the base plate, and a fixed support plate is fixedly connected to the left end of the top wall of the base plate.
[0011] As a preferred embodiment of this utility model, a positioning plate is fixedly connected to the middle of the right side wall of the base plate, a movable frame is slidably connected to the outside of the positioning plate, and a movable support plate is fixedly connected to the middle of the top wall of the outer side of the movable frame.
[0012] As a preferred embodiment of this utility model, both the fixed support plate and the movable support plate are fixedly connected to the top of a fixing member, and the middle of the top wall of the fixing member is threaded with a screw.
[0013] As a preferred embodiment of this utility model, the gear is located in the middle of the inner side of the connecting groove, and a steel wire rope body is provided inside the opening.
[0014] The beneficial effects of this utility model are:
[0015] 1. This automatic cleaning equipment for steel wire rope production, when the steel wire rope body needs to be cleaned, passes the steel wire rope body through the opening and places both ends inside the fixing parts on both sides, and then rotates the screw. During the rotation of the screw, it moves downward to fix both ends of the steel wire rope body, thereby reducing the difficulty of cleaning the steel wire rope body and improving the cleaning efficiency of the steel wire rope body.
[0016] 2. This type of automatic cleaning equipment for steel wire rope production, after the main body of the steel wire rope is fixed, starts the electric slide table and drive motor. The operation of the electric slide table causes the slider to move, thereby moving the mounting plate and mounting block. The output shaft of the drive motor rotates, causing the rotating shaft and gear to rotate. During the rotation of the gear, the rotating ring rotates, and during the rotation of the rotating ring, the internal cleaning brush rotates. During the rotation of the cleaning brush, it moves left and right, and works with the nozzle to spray cleaning fluid to clean the outer surface and gaps of the main body of the steel wire rope, thereby improving the cleaning quality of the steel wire rope. Attached Figure Description
[0017] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0018] Figure 1 This is a top view schematic diagram of the overall structure of an automatic cleaning equipment for steel wire rope production according to this utility model;
[0019] Figure 2 This is a side view of the overall structure of an automatic cleaning equipment for steel wire rope production according to this utility model;
[0020] Figure 3 This is a schematic diagram of the wire rope cleaning structure of an automatic cleaning equipment for wire rope production according to this utility model;
[0021] Figure 4 This is a schematic diagram of the fixing structure of an automatic cleaning equipment for steel wire rope production according to this utility model;
[0022] Figure 5 This is a schematic diagram of the drive structure of an automatic cleaning device for steel wire rope production according to this utility model.
[0023] In the diagram: 1. Base plate; 2. Automatic cleaning mechanism; 3. Electric slide; 4. Slider; 5. Mounting plate; 6. Mounting block; 7. Opening; 8. Rotary ring; 9. Cleaning brush; 10. Fixing plate; 11. Drive motor; 12. Connecting groove; 13. Rotating shaft; 14. Gear; 15. Gear groove; 16. Connecting plate; 17. Conveying pipe; 18. Nozzle; 19. Diverting pipe; 20. Connecting pipe; 21. Booster pump; 22. Positioning plate; 23. Moving frame; 24. Moving support plate; 25. Fixed support plate; 26. Fixing component; 27. Screw; 28. Wire rope body. Detailed Implementation
[0024] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0025] Example: Figures 1-5 As shown, the present invention provides an automatic cleaning equipment for steel wire rope production, including a base plate 1, and multiple sets of evenly distributed automatic cleaning mechanisms 2 are provided on the top of the base plate 1.
[0026] The automatic cleaning mechanism 2 includes an electric slide table 3. The operation of the electric slide table 3 enables the slider 4 to move, thereby driving the mounting plate 5 and the mounting block 6 to move. The output end of the electric slide table 3 is fixedly connected to the slider 4. The mounting plate 5 is fixedly connected to the middle of the top wall of the slider 4. The mounting block 6 is fixedly connected to the top of the mounting plate 5. An opening 7 is provided in the middle of the mounting block 6. A rotating ring 8 is rotatably connected to the middle of the inner side of the opening 7. Multiple sets of annularly distributed cleaning brushes 9 are fixedly connected to the inner side wall of the rotating ring 8. The rotation of the rotating ring 8 causes the inner cleaning brushes 9 to rotate. The cleaning liquid sprayed by the nozzle 18 can clean the outside of the wire rope body 28. Multiple sets of annularly distributed toothed grooves 15 are provided in the middle of the outer side wall of the rotating ring 8. A connecting groove 12 is provided in the middle of the top wall of the mounting block 6. Fixed plates 10 are fixedly connected to the left and right sides of the top of the connecting groove 12. A rotating shaft 13 is rotatably connected between the two sets of fixed plates 10. A gear 14 is passed through and fixedly connected to the middle of the rotating shaft 13.
[0027] Gear 14 meshes with tooth groove 15. During the rotation of gear 14, it can drive the rotating ring 8 to rotate. A drive motor 11 is fixedly connected to the middle of the left side wall of the left fixed plate 10. The output end of the drive motor 11 is fixedly connected to the rotating shaft 13. When the drive motor 11 works, it can drive the rotating shaft 13 and gear 14 to rotate. A connecting plate 16 is fixedly connected to both the upper and lower ends of the middle of the right side wall of the mounting block 6. A conveying pipe 17 is fixedly connected through the middle of the connecting plate 16. A nozzle 18 is fixedly connected to the output end of the conveying pipe 17. The input end of the conveying pipe 17 is fixedly connected to the diversion pipe 19. A connecting pipe 20 is fixedly connected through the middle of the rear wall of the diversion pipe 19. A booster pump 21 is set in the middle of the connecting pipe 20. During the operation of the booster pump 21, the cleaning liquid can be input from the connecting pipe 20 into the diversion pipe 19 and then sprayed through the conveying pipe 17 and the nozzle 18 onto the upper and lower sides of the wire rope body 28.
[0028] The electric slide table 3 is located in the middle of the top wall of the base plate 1. A fixed support plate 25 is fixedly connected to the left end of the top wall of the base plate 1. A positioning plate 22 is fixedly connected to the middle of the right side wall of the base plate 1. A movable frame 23 is slidably connected to the outside of the positioning plate 22. A movable support plate 24 is fixedly connected to the middle of the top wall of the outer side of the movable frame 23. The movable support plate 24 can move and adjust its position with the movable frame 23, which facilitates the installation and fixing of the wire rope body 28.
[0029] Both the fixed support plate 25 and the movable support plate 24 are fixedly connected to the top of the fixing member 26. The middle of the top wall of the fixing member 26 is threaded with the screw 27. The gear 14 is located in the middle of the inner side of the connecting groove 12. The wire rope body 28 is provided inside the opening 7. The wire rope body 28 passes through the inner ring 8 of the opening 7. The cleaning brush 9 inside the ring 8 contacts the outer side of the wire rope body 28.
[0030] Working principle: When the wire rope body 28 needs to be cleaned, the wire rope body 28 is passed through the opening 7 and the two ends are respectively located inside the two fixing parts 26. Then the screw 27 is rotated. During the rotation of the screw 27, it moves downward to fix the two ends of the wire rope body 28, reducing the difficulty of cleaning the wire rope body 28. After the wire rope body 28 is fixed, the electric slide 3 and the drive motor 11 are started. The operation of the electric slide 3 causes the slider 4 to move, thereby moving the mounting plate 5 and the mounting block 6. The output shaft of the drive motor 11 rotates, causing the rotating shaft 13 and the gear 14 to rotate. During the rotation of the gear 14, the rotating ring 8 rotates. During the rotation of the rotating ring 8, the internal cleaning brush 9 rotates. During the rotation of the cleaning brush 9, it moves left and right, cooperating with the nozzle 18 to spray cleaning liquid to clean the outer surface and gaps of the wire rope body 28.
[0031] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automatic cleaning device for steel wire rope production, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with multiple sets of evenly distributed automatic cleaning mechanisms (2) on its top; The automatic cleaning mechanism (2) includes an electric slide (3), a slider (4) is fixedly connected to the output end of the electric slide (3), an mounting plate (5) is fixedly connected to the middle of the top wall of the slider (4), an mounting block (6) is fixedly connected to the top of the mounting plate (5), an opening (7) is provided in the middle of the mounting block (6), a rotating ring (8) is rotatably connected to the middle of the inner side of the opening (7), a number of ring-shaped cleaning brushes (9) are fixedly connected to the inner side wall of the rotating ring (8), a number of ring-shaped toothed grooves (15) are provided in the middle of the outer side wall of the rotating ring (8), a connecting groove (12) is provided in the middle of the top wall of the mounting block (6), a fixing plate (10) is fixedly connected to the top left and right sides of the connecting groove (12), a rotating shaft (13) is rotatably connected between the two sets of fixing plates (10), and a gear (14) is passed through and fixedly connected to the middle of the rotating shaft (13).
2. The automatic cleaning equipment for steel wire rope production according to claim 1, characterized in that, The gear (14) meshes with the tooth groove (15), and a drive motor (11) is fixedly connected to the middle of the left side wall of the left fixed plate (10). The output end of the drive motor (11) is fixedly connected to the rotating shaft (13).
3. The automatic cleaning equipment for steel wire rope production according to claim 1, characterized in that, The mounting block (6) has a connecting plate (16) fixedly connected to both the upper and lower ends of the middle of the right side wall. The connecting plate (16) has a conveying pipe (17) fixedly connected through the middle of the connecting plate (16). The output end of the conveying pipe (17) has a nozzle (18) fixedly connected.
4. The automatic cleaning equipment for steel wire rope production according to claim 3, characterized in that, The input end of each delivery pipe (17) is fixedly connected to the diversion pipe (19). A connecting pipe (20) is fixedly connected through the middle of the rear wall of the diversion pipe (19). A booster pump (21) is provided in the middle of the connecting pipe (20).
5. The automatic cleaning equipment for steel wire rope production according to claim 1, characterized in that, The electric slide (3) is located in the middle of the top wall of the base plate (1), and a fixed support plate (25) is fixedly connected to the left end of the top wall of the base plate (1).
6. The automatic cleaning equipment for steel wire rope production according to claim 1, characterized in that, A positioning plate (22) is fixedly connected to the middle of the right side wall of the base plate (1), and a movable frame (23) is slidably connected to the outside of the positioning plate (22). A movable support plate (24) is fixedly connected to the middle of the top wall of the outer side of the movable frame (23).
7. An automatic cleaning device for steel wire rope production according to claim 5, characterized in that, The top ends of the fixed support plate (25) and the movable support plate (24) are both fixedly connected to a fastener (26), and the middle of the top wall of the fastener (26) is threaded with a screw (27).
8. The automatic cleaning equipment for steel wire rope production according to claim 1, characterized in that, The gear (14) is located in the middle of the inner side of the connecting groove (12), and the wire rope body (28) is provided inside the opening (7).