Air path control valve mounting tool

Abstract

The utility model discloses a kind of air path control valve installation tooling, including bottom plate, including drive assembly, installation fixture, vertical air cylinder, lifting plate, compression plate, installation fixture is connected in drive assembly, lifting plate is connected in vertical air cylinder, lifting plate is located above installation fixture, compression plate is fixed in the bottom surface of lifting plate, drive assembly can drive installation fixture to move to the just below of compression plate, vertical air cylinder can drive compression plate to compress air path control valve and host plugboard located on installation fixture;Installation fixture is provided with main body positioning groove and pipe positioning groove, the main body of host plugboard is embedded in main body positioning groove, the pipe of host plugboard is embedded in pipe positioning groove, air path control valve is inserted in the pipe of host plugboard in advance.The utility model solves the problem of staff operation convenience, without using hand to install two parts, directly place part on fixture, two hands directly press start button and equipment automatic operation can be successfully completed installation.

Description

Technical Field

[0001] This utility model relates to the installation of a pneumatic control valve, specifically a pneumatic control valve installation fixture. Background Technology

[0002] The pneumatic control valve and the main unit's gate plate require airtightness, and these two parts are interference-fitted. Initially, when workers installed the pneumatic control valve into the main unit's gate plate, they lacked suitable tools, making the installation of the two parts by hand extremely strenuous. This not only resulted in low production efficiency but also inconvenience for workers. Utility Model Content

[0003] To address the shortcomings of the existing technology, this utility model provides a pneumatic control valve installation fixture. This utility model solves the problem of ease of operation for employees, eliminating the need to manually install the two parts. The parts are simply placed on the fixture, and the installation is completed smoothly by pressing the start button with both hands and allowing the equipment to run automatically.

[0004] To achieve the above technical objectives, this utility model adopts the following technical solution: a pneumatic control valve installation fixture, including a base plate, a drive assembly, an installation jig, a vertical cylinder, a lifting plate, and a clamping plate. The installation jig is connected to the drive assembly, the lifting plate is connected to the vertical cylinder, the lifting plate is located above the installation jig, and the clamping plate is fixed to the bottom surface of the lifting plate. The drive assembly can drive the installation jig to move directly below the clamping plate, and the vertical cylinder can drive the clamping plate to press the pneumatic control valve and the main unit insert plate located on the installation jig. The installation jig is provided with a main body positioning groove and a tube positioning groove. The main body of the main unit insert plate is embedded in the main body positioning groove, and the tube of the main unit insert plate is embedded in the tube positioning groove. The pneumatic control valve is pre-inserted into the tube of the main unit insert plate.

[0005] The drive assembly includes a guide rail, a slide plate, and a horizontal cylinder. The horizontal cylinder drives the slide plate, which is slidably connected to the guide rail. The mounting fixture is fixed on the slide plate. The horizontal cylinder drives the mounting fixture to move outward to install the air circuit control valve and the main unit insert. After installation, the horizontal cylinder drives the mounting fixture to move inward so that the mounting fixture moves directly below the clamping plate.

[0006] It also includes a mounting plate, a guide rod is provided between the mounting plate and the base plate, a guide sleeve is sleeved on the guide rod, and the lifting plate is fixedly connected to the guide sleeve; the vertical cylinder is fixed on the mounting plate, and the drive end is fixedly connected to the lifting plate.

[0007] The base plate is provided with a pad, and the lifting plate is provided with a limit plate, which can contact the pad.

[0008] It also includes a housing, which is mounted on the base plate and is provided with a grating assembly.

[0009] The installation fixture is provided with two sets of main body positioning grooves and insertion tube positioning grooves.

[0010] It also includes a base, which is located on the underside of the base plate, and the base is equipped with control buttons.

[0011] In summary, this utility model achieves the following technical effects:

[0012] This utility model is equipped with a drive component that can drive the mounting fixture to change position. When pushed out, it is convenient for workers to load materials. When retracted, it can use the clamping plate to press the air circuit control valve onto the main unit plate. The position where the worker loads materials is different from the position where the clamping plate is pressed, which can prevent the worker's hand from being pressed. It is safe, replaces the worker in installing valves, and is efficient, accurate, convenient and quick.

[0013] This invention not only improves the efficiency of the operation process but also ensures high safety, guaranteeing the safety of employees. The main unit requires the employee to press two green buttons simultaneously with both hands to start. If a designated person is responsible for this process, it avoids the possibility of workers' hands being in the movement path of the device, preventing unnecessary personal injury. The pneumatic device also incorporates a light grating structure; if a worker places their hand inside the running device after startup, the light grating will be triggered, and the main unit's operation will be stopped immediately. This adds another layer of safety for the operator. Attached Figure Description

[0014] Figure 1 It is a tooling for installing pneumatic control valves;

[0015] Figure 2 yes Figure 1 Enlarged view of a portion;

[0016] Figure 3 This is a diagram illustrating the installation of the fixture;

[0017] Figure 4 This is a schematic diagram showing the mounting fixture on which the main unit insert and the air circuit control valve are placed. Detailed Implementation

[0018] The present invention will be further described in detail below with reference to the accompanying drawings.

[0019] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

[0020] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0021] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0022] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0024] Example:

[0025] Figure 1 It is a tooling for installing pneumatic control valves. Figure 2 yes Figure 1 Enlarged view of the part. Figure 3 This is a diagram of the installation fixture. Figure 4This is a schematic diagram of a mounting fixture on which the main unit insert plate and the air circuit control valve are placed. It includes a base plate, a drive assembly 1, a mounting fixture 2, a vertical cylinder 3, a lifting plate 5, and a clamping plate 6. The mounting fixture 2 is connected to the drive assembly 1, and the lifting plate 5 is connected to the vertical cylinder 3. The lifting plate 5 is located above the mounting fixture 2, and the clamping plate 6 is fixed to the bottom surface of the lifting plate 5. The drive assembly 1 can drive the mounting fixture 2 to move directly below the clamping plate 6. The vertical cylinder 3 can drive the clamping plate 6 to press the air circuit control valve 12 and the main unit insert plate 11 located on the mounting fixture 2. The mounting fixture 2 is provided with a main body positioning groove 201 and a tube positioning groove 202. The main body of the main unit insert plate 11 is embedded in the main body positioning groove 201, and the tube of the main unit insert plate 11 is embedded in the tube positioning groove 202. The air circuit control valve 12 is pre-inserted into the tube of the main unit insert plate 11.

[0026] This utility model features a drive component that can drive the mounting fixture to change position. When pushed out, it facilitates worker loading, and when retracted, it uses a clamping plate to press the air circuit control valve onto the main unit's insert plate. The worker's loading position is different from the clamping position, which can prevent the worker's hand from being pressed, ensuring high safety. It replaces the worker in installing the valve, offering high efficiency, high precision, and convenience.

[0027] The drive assembly 1 includes a guide rail 101, a slide plate 102, and a horizontal cylinder 103. The horizontal cylinder 103 drives the slide plate 102, which is slidably connected to the guide rail 101. The mounting fixture 2 is fixed on the slide plate 102. The horizontal cylinder 103 drives the mounting fixture 2 to move outward to install the air circuit control valve 12 and the main unit insert plate 11. After installation, the horizontal cylinder 103 drives the mounting fixture 2 to move inward so that the mounting fixture 2 moves directly below the clamping plate 6.

[0028] The drive assembly 1 can push the installation fixture out and retract it, making it convenient for workers to load materials.

[0029] It also includes a mounting plate 4, a guide rod 7 is provided between the mounting plate 4 and the base plate, a guide sleeve 8 is sleeved on the guide rod 7, and the lifting plate 5 is fixedly connected to the guide sleeve 8; the vertical cylinder 3 is fixed on the mounting plate 4, and the driving end is fixedly connected to the lifting plate 5.

[0030] This utility model is equipped with a guide rod and a guide sleeve, which can ensure that the pressing process is vertical and will not be biased, thus ensuring the accuracy of the pressing installation.

[0031] The base plate is provided with a pad 10, and the lifting plate 5 is provided with a limit plate 9, which can contact the pad 10.

[0032] This utility model has a limit switch to prevent the pressure plate from being pressed down excessively and thus prevent damage.

[0033] It also includes a housing, which is mounted on the base plate and is provided with a grating assembly 13.

[0034] The outer casing completely covers the drive components and lifting platform to prevent dust accumulation and accidental contact by workers. A light-sensor assembly, using a commonly available model, is installed to detect if a hand is inserted; if so, the machine stops to prevent injury to the worker.

[0035] The installation fixture 2 is provided with two sets of main body positioning grooves 201 and insertion tube positioning grooves 202.

[0036] One installation fixture can press two sets of air circuit control valves at once, improving efficiency.

[0037] It also includes a base located on the underside of the base plate, and the base is equipped with control buttons. The control installation includes buttons for controlling the horizontal cylinder 103 and buttons for controlling the vertical cylinder 3. Workers only need to press the buttons to start working, which is quite convenient.

[0038] The worker only needs to place the pneumatic control valve 12 on the main unit insert plate 11, then place the main unit insert plate 11 on the mounting fixture 2, press the buttons with both hands, and the device will operate to transport the main unit insert plate and the pneumatic control valve to the designated position. Then the device drives the air pump to press the pneumatic control valve into the main unit insert plate. After the air pump resets, the device will continue to operate, and the pressed main unit insert plate and the pneumatic control valve will be transported to the initial position.

[0039] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.

Claims

1. A gas circuit control valve mounting fixture, comprising a base plate, characterized in that: The system includes a drive assembly (1), a mounting fixture (2), a vertical cylinder (3), a lifting plate (5), and a clamping plate (6). The mounting fixture (2) is connected to the drive assembly (1), the lifting plate (5) is connected to the vertical cylinder (3), the lifting plate (5) is located above the mounting fixture (2), and the clamping plate (6) is fixed to the bottom surface of the lifting plate (5). The drive assembly (1) can drive the mounting fixture (2) to move directly below the clamping plate (6). (3) It can drive the clamping plate (6) to press the air control valve (12) and the main unit insert plate (11) located on the mounting fixture (2); the mounting fixture (2) is provided with a main body positioning groove (201) and a tube positioning groove (202), the main body of the main unit insert plate (11) is embedded in the main body positioning groove (201), the tube of the main unit insert plate (11) is embedded in the tube positioning groove (202), and the air control valve (12) is pre-inserted into the tube of the main unit insert plate (11).

2. The gas circuit control valve installation fixture according to claim 1, characterized in that: The drive assembly (1) includes a guide rail (101), a slide plate (102), and a horizontal cylinder (103). The horizontal cylinder (103) drives the slide plate (102), which is slidably connected to the guide rail (101). The mounting fixture (2) is fixed on the slide plate (102). The horizontal cylinder (103) drives the mounting fixture (2) to move outward to install the air circuit control valve (12) and the main unit insert plate (11). After installation, the horizontal cylinder (103) drives the mounting fixture (2) to move inward so that the mounting fixture (2) moves directly below the clamping plate (6).

3. The gas circuit control valve installation fixture according to claim 1, characterized in that: It also includes a mounting plate (4), a guide rod (7) is provided between the mounting plate (4) and the base plate, the guide rod (7) is fitted with a guide sleeve (8), and the lifting plate (5) is fixedly connected to the guide sleeve (8); the vertical cylinder (3) is fixed on the mounting plate (4), and the driving end is fixedly connected to the lifting plate (5).

4. The gas circuit control valve installation fixture according to claim 1, characterized in that: The base plate is provided with a pad (10), and the lifting plate (5) is provided with a limit plate (9), which can contact the pad (10).

5. The gas circuit control valve installation fixture according to claim 1, characterized in that: It also includes a housing, which is mounted on the base plate and is provided with a grating assembly (13).

6. The gas circuit control valve installation fixture according to claim 1, characterized in that: The installation fixture (2) is provided with two sets of the main body positioning groove (201) and the insertion tube positioning groove (202).

7. The gas circuit control valve installation fixture according to claim 1, characterized in that: It also includes a base, which is located on the underside of the base plate, and the base is equipped with control buttons.

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