Photovoltaic racking forming device
By designing a photovoltaic bracket forming device and utilizing an automated push rod and baffle slider structure, the problem of manual collection in the photovoltaic bracket forming production line was solved, realizing the automated and neat arrangement of brackets and improving production efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- TIANJIN LONGSHENGZE NEW ENERGY TECH CO LTD
- Filing Date
- 2025-07-07
- Publication Date
- 2026-07-24
AI Technical Summary
Existing photovoltaic bracket forming production lines lack automated collection methods in the final stage, requiring manual bending over multiple times to receive and discharge the brackets.
Design a photovoltaic bracket forming device, comprising a forming body, a conveying body, a collecting rack, a mounting rack, and connecting rods, etc. The brackets are pushed to the collecting rack by an automated push rod, and the brackets are automatically and neatly arranged by using baffles, sliders and spring structures.
It enables automated collection and neat arrangement of photovoltaic brackets, reducing manual operation and improving production efficiency and safety.
Smart Images

Figure CN224543922U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of photovoltaic bracket manufacturing technology, and in particular to a photovoltaic bracket forming device. Background Technology
[0002] Photovoltaic brackets are structural devices that support photovoltaic modules. They are mostly made of steel, aluminum alloys, etc., and must have wind and earthquake resistance. According to the installation method, they are divided into fixed type and tracking type. Their function is to fix the modules and adjust the angle to optimize power generation efficiency. The photovoltaic bracket forming production line is a combination of specialized equipment used to produce photovoltaic brackets. It covers processes such as uncoiling, leveling, punching, forming, and cutting. Through an automated control system, metal sheets can be processed into brackets of different specifications. It has the characteristics of high efficiency and precision, meeting the needs of mass production of photovoltaic brackets. In the existing photovoltaic bracket forming production line process, in the final stage, some production lines do not adopt an automated collection method. It is necessary to manually catch the cut brackets one by one and arrange them neatly one by one. This requires people to bend over multiple times to catch the brackets. Utility Model Content
[0003] The purpose of this invention is to address the shortcomings of existing technologies, such as the fact that some production lines do not use automated collection methods and require personnel to bend over multiple times to remove the brackets. This invention provides a photovoltaic bracket forming device.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a photovoltaic bracket forming device, comprising a forming body, a conveying body fixedly connected to one side of the forming body, a collecting frame fixedly connected to one side of the conveying body, a placement frame fixedly connected to both ends of the collecting frame, a placement groove formed at the top of the placement frame, a connecting rod engaged with the inner wall of the placement groove, a first baffle fixedly connected to the top of the connecting rod, a handle fixedly connected to one side of the first baffle, a support plate fixedly connected to one side of the handle, a second baffle provided at the top of the connecting rod, a sliding plate fixedly connected to one side of the second baffle, an extension rod fixedly connected to the outer surface of the sliding plate, a T-shaped moving groove formed at the top of the connecting rod, a slider slidably connected to the inner wall of the T-shaped moving groove, a circular groove formed on one side of the slider, a support column fixedly connected to the inner wall of the circular groove, a first spring provided on the outer surface of the support column, and a limit plate fixedly connected to the top of the first spring.
[0005] In a preferred embodiment, the extension rod has a locking groove at its top, a support block is fixedly connected to the outer surface of the support plate, a sliding groove is provided on the outer surface of the support block, a second spring is fixedly connected to the inner wall of the sliding groove, a locking block is fixedly connected to the bottom of the second spring, and a moving rod is fixedly connected to the top of the locking block.
[0006] In a preferred embodiment, the movable rod moves within the sliding groove, and the outer surface of the engaging block engages with the inner wall of the engaging groove.
[0007] In a preferred embodiment, one side of the second baffle is movably connected to the top of the connecting rod via a first spring and a slider.
[0008] In a preferred embodiment, the top of the first spring is fixedly connected to the inner wall of the circular groove.
[0009] In a preferred embodiment, the outer surface of the limiting plate and the inner wall of the T-shaped moving groove are slidably connected.
[0010] In a preferred embodiment, a movable handle is fixedly connected to one side of the sliding plate.
[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0012] This invention features mounting frames and mounting slots at both ends of the collection rack, facilitating the engagement of connecting rods within the mounting slots. The surface of the connecting rods and the top of the collection rack are at the same level, allowing the cut photovoltaic brackets to be automatically pushed onto the surface of the connecting rods. Once the photovoltaic brackets cover the surface of the collection rack, a row of photovoltaic brackets can be lifted and neatly placed on one side of the equipment using the connecting rods and the first and second baffles at both ends. The mounting frames and connecting rods facilitate lifting the photovoltaic brackets from both ends, and the second baffles move within a T-shaped sliding groove via a slider, facilitating the movement of the second baffles towards... The second baffle moves downwards to prevent obstruction of the photovoltaic bracket being pushed onto the surface of the collection rack. A sliding plate and a moving handle are provided to facilitate the up-and-down movement of the second baffle from one side. A handle is also provided at the upper end of the moving handle. By holding this handle and the moving handle, the up-and-down movement of the second baffle is controlled. A first spring is provided to allow the second baffle to move and clamp the photovoltaic bracket. An extension rod is provided to pull the second baffle to clamp the photovoltaic bracket onto the surface. With the above configuration, it is convenient to place rows of brackets on one side without the need for operators to catch and arrange the photovoltaic brackets one by one. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a photovoltaic bracket forming device provided by this utility model.
[0014] Figure 2 A photovoltaic bracket forming device provided by this utility model Figure 1 A schematic diagram of the structure at point A in the middle.
[0015] Figure 3This is a structural schematic diagram of the mounting frame portion of a photovoltaic bracket forming device provided by this utility model.
[0016] Figure 4 This is a schematic diagram of the connecting rod portion of a photovoltaic bracket forming device provided by this utility model.
[0017] Figure 5 A cross-sectional view of the top of the connecting rod of a photovoltaic bracket forming device provided by this utility model.
[0018] Figure 6 A cross-sectional structural diagram of the support block portion of a photovoltaic bracket forming device provided by this utility model.
[0019] Legend:
[0020] 1. Molding body; 2. Conveying body; 3. Collection rack; 4. Placement rack; 5. Placement slot; 6. Connecting rod; 7. First baffle; 8. Handle; 9. Support plate; 10. Second baffle; 11. Sliding plate; 12. Extension rod; 13. T-shaped moving slot; 14. Slider; 15. Support column; 16. First spring; 17. Limiting plate; 18. Engaging slot; 19. Support block; 20. Second spring; 21. Engaging block; 22. Moving rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example 1
[0023] like Figures 1-5As shown, this utility model provides a technical solution: a photovoltaic bracket forming device, including a forming body 1, a conveying body 2 fixedly connected to one side of the forming body 1, a collecting rack 3 fixedly connected to one side of the conveying body 2, and a mounting rack 4 fixedly connected to both ends of the collecting rack 3. A mounting groove 5 is provided on the top of the mounting rack 4, and a connecting rod 6 is engaged with the inner wall of the mounting groove 5. A first baffle 7 is fixedly connected to the top of the connecting rod 6, a handle 8 is fixedly connected to one side of the first baffle 7, a support plate 9 is fixedly connected to one side of the handle 8, and a second baffle 10 is provided on the top of the connecting rod 6. One side of the second baffle 10 is movably connected to the connecting rod 6 via a first spring 16 and a slider 14. At the top of rod 6, a sliding plate 11 is fixedly connected to one side of the second baffle 10. A moving handle is fixedly connected to one side of the sliding plate 11. An extension rod 12 is fixedly connected to the outer surface of the sliding plate 11. A T-shaped moving groove 13 is provided at the top of the connecting rod 6. A slider 14 is slidably connected to the inner wall of the T-shaped moving groove 13. A circular groove is provided on one side of the slider 14. A support column 15 is fixedly connected to the inner wall of the circular groove. A first spring 16 is provided on the outer surface of the support column 15. The top of the first spring 16 is fixedly connected to the inner wall of the circular groove. A limiting plate 17 is fixedly connected to the top of the first spring 16. The outer surface of the limiting plate 17 is slidably connected to the inner wall of the T-shaped moving groove 13.
[0024] In this embodiment, by setting up mounting frames 4 and mounting slots 5 at both ends of the collection rack 3, it is convenient to engage the connecting rod 6 in the mounting slot 5. The surface of the connecting rod 6 and the top of the collection rack 3 are at the same level, so that the cut photovoltaic brackets can be pushed onto the surface of the connecting rod 6 by an automated pusher. When the photovoltaic brackets cover the surface of the collection rack 3, a row of photovoltaic brackets can be lifted and neatly placed on one side of the equipment by the connecting rod 6 and the first baffle 7 and the second baffle 10 at both ends. The relevant structure connecting the mounting frame 4 and the connecting rod 6 is set at both ends of the collection rack 3 to facilitate lifting the photovoltaic brackets from both ends. Specifically, the second baffle 10 is set to move in the T-shaped moving slot 13 by the slider 14 to facilitate the lifting of the first baffle 4. The second baffle 10 moves downward to prevent obstruction of the photovoltaic bracket being pushed onto the surface of the collection rack 3. By setting a sliding plate 11 and a moving handle, it is easy to control the second baffle 10 to move up and down from one side. A handle 8 is also set at the upper end of the moving handle. By holding the handle 8 and the moving handle, the second baffle 10 can be controlled to move up and down. By setting a first spring 16, the second baffle 10 has room to move, which can clamp the photovoltaic bracket. An extension rod 12 is set to pull the second baffle 10 to clamp onto the surface of the photovoltaic bracket. The extension rod 12 is located at the top of the connecting rod 6, and a through hole is opened for the extension rod 12 to move up and down. The support column 15 is used to support the retraction of the first spring 16.
[0025] Example 2
[0026] like Figure 6As shown, the top of the extension rod 12 is provided with a locking groove 18, the outer surface of the support plate 9 is fixedly connected with a support block 19, the outer surface of the support block 19 is provided with a sliding groove, the inner wall of the sliding groove is fixedly connected with a second spring 20, the bottom of the second spring 20 is fixedly connected with a locking block 21, the top of the locking block 21 is fixedly connected with a moving rod 22, the moving rod 22 moves inside the sliding groove, and the outer surface of the locking block 21 and the inner wall of the locking groove 18 are engaged.
[0027] In this embodiment, when the second baffle 10 is pulled to clamp onto the surface of the photovoltaic bracket, the extension rod 12 needs to be fixed to effectively clamp the photovoltaic bracket. This is achieved by setting the engagement groove 18 and the engagement block 21. By setting the engagement block 21 to be irregularly shaped, the extension rod 12 can directly push the engagement block 21 upward when it moves towards the bottom of the support block 19. When it moves into the engagement groove 18, the second spring 20 will lock the engagement block 21 into the engagement groove 18. By setting the moving rod 22, the engagement block 21 can be pulled out of the engagement groove 18.
[0028] Working principle:
[0029] like Figures 1-6 As shown, during the photovoltaic bracket manufacturing process, the photovoltaic bracket first passes through the forming body 1, and then is cut and conveyed to the conveying body 2. The photovoltaic bracket is pushed towards the collection rack 3 by an automatically set push rod, and simultaneously pushed onto the surface of the mounting rack 4 and the connecting rod 6. When the photovoltaic bracket is fully covered on the surface of the collection rack 3, the moving handle is held and moved upward, which simultaneously moves the sliding plate 11, the extension rod 12, and the second baffle 10. At the same time, the limiting plate 17, the first spring 16, and the slider 14 move in the T-shaped moving groove 13. When it moves to the top, the extension rod 12 is pulled, so that the second baffle 10 is attached to one side of the bracket, and together with the first baffle 7, it clamps the two ends of the photovoltaic bracket. At this time, the hand is still holding the moving handle, and the extension rod 12 can be pulled to gradually move towards the bottom of the support block 19. During the movement, the locking block 21 can be directly pushed upward. When it moves into the locking groove 18, the elastic force of the second spring 20 locks the locking block 21 into the locking groove 18, and the row of brackets can be placed on one side.
[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A photovoltaic bracket forming device, comprising a forming body (1), characterized in that: A conveying body (2) is fixedly connected to one side of the forming body (1), and a collecting rack (3) is fixedly connected to one side of the conveying body (2). A mounting rack (4) is fixedly connected to both ends of the collecting rack (3). A mounting groove (5) is provided on the top of the mounting rack (4). A connecting rod (6) is engaged with the inner wall of the mounting groove (5). A first baffle (7) is fixedly connected to the top of the connecting rod (6). A handle (8) is fixedly connected to one side of the first baffle (7). A support plate (9) is fixedly connected to one side of the handle (8). A first... The second baffle (10) has a sliding plate (11) fixedly connected to one side. An extension rod (12) is fixedly connected to the outer surface of the sliding plate (11). A T-shaped moving groove (13) is opened at the top of the connecting rod (6). A slider (14) is slidably connected to the inner wall of the T-shaped moving groove (13). A circular groove is opened on one side of the slider (14). A support column (15) is fixedly connected to the inner wall of the circular groove. A first spring (16) is provided on the outer surface of the support column (15). A limit plate (17) is fixedly connected to the top of the first spring (16).
2. The photovoltaic bracket forming device according to claim 1, characterized in that: The extension rod (12) has a locking groove (18) at its top. A support block (19) is fixedly connected to the outer surface of the support plate (9). A sliding groove is provided on the outer surface of the support block (19). A second spring (20) is fixedly connected to the inner wall of the sliding groove. A locking block (21) is fixedly connected to the bottom of the second spring (20). A moving rod (22) is fixedly connected to the top of the locking block (21).
3. The photovoltaic bracket forming device according to claim 2, characterized in that: The movable rod (22) moves inside the sliding groove, and the outer surface of the engaging block (21) engages with the inner wall of the engaging groove (18).
4. The photovoltaic bracket forming device according to claim 1, characterized in that: One side of the second baffle (10) is movably connected to the top of the connecting rod (6) via the first spring (16) and the slider (14).
5. The photovoltaic bracket forming device according to claim 1, characterized in that: The top of the first spring (16) is fixedly connected to the inner wall of the circular groove.
6. The photovoltaic bracket forming device according to claim 1, characterized in that: The outer surface of the limiting plate (17) and the inner wall of the T-shaped moving groove (13) are slidably connected.
7. The photovoltaic bracket forming device according to claim 1, characterized in that: A movable handle is fixedly connected to one side of the sliding plate (11).