A debris collection device for an aluminum bar sawing machine
By designing a chip collection device for an aluminum rod sawing machine, efficient separation and recycling of chips and cutting fluid were achieved, solving the problems of chip scattering and cleaning difficulties, and reducing operating costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XINGBO RARE MATERIALS NEW MATERIALS (BAOTOU) CO LTD
- Filing Date
- 2025-08-13
- Publication Date
- 2026-07-24
AI Technical Summary
In the current aluminum rod sawing process, the debris scattered in the working environment is difficult to clean, and the cutting fluid mixed with the debris easily adheres to the wall of the collection tank, increasing the difficulty of cleaning and maintenance costs.
A chip collection device for an aluminum rod sawing machine was designed, including a collection component, a separation box, and a liquid recovery tank. The chip and cutting fluid are separated by a filter plate, and the residual chips are scraped off by a hydraulic device that pushes the separation box and push plate to achieve solid-liquid separation and recycling.
Effective separation and collection of debris reduces operating costs, minimizes cleaning needs, ensures the integrity of debris collection and the recycling of cutting fluid, and lowers maintenance expenses.
Smart Images
Figure CN224543946U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum rod sawing technology, and in particular to a debris collection device for an aluminum rod sawing machine. Background Technology
[0002] Aluminum rods are a type of aluminum product with wide applications in construction, transportation, electronics, furniture, and many other fields. During the production of aluminum rods, the shaped rods need to be cut into uniform lengths for easy use and storage. Currently, the cutting process typically involves using cutting tools to cut the aluminum rods to a specific size. This process generates a large amount of debris, which is scattered throughout the work environment and difficult to clean.
[0003] Existing technology discloses an aluminum rod sawing device with chip collection function (application number CN202421961076.6), including a worktable, a fixed frame fixedly connected to the upper surface of the worktable, two symmetrical electric telescopic columns fixedly connected to the inner top wall of the fixed frame, connecting blocks fixedly connected to the movable ends of the electric telescopic columns, a protective cover fixedly connected between the two connecting blocks, a positioning frame fixedly connected to one side of the protective cover, and a drive motor fixedly connected to the inner wall of one side of the positioning frame. This prior art uses a collection trough to centrally collect aluminum chips, facilitating reuse.
[0004] In addition, an automatic aluminum rod sawing mechanism (application number CN202022372476.1) has been disclosed, including a cutting device. The cutting device includes a working frame, an atomizing nozzle, a conveyor frame, and a sawing mechanism. A control panel is fixedly connected to the left side of the working frame. The atomizing nozzle is snapped onto the upper surface of the inner wall of the working frame. A through hole is opened in the working frame, and the conveyor frame is fixedly connected to the through hole. A dust removal device abuts against the lower surface of the inner wall of the working frame. The dust removal device includes a collection trolley, a through-hole plate, a fixing sleeve, a telescopic rod, a limiting plate, a first spring, a through-hole platform, and a U-shaped rubber frame. The prior art uses the water flow from the atomizing nozzle to flush debris from the through-hole platform into the collection trolley, thus cleaning the through-hole platform.
[0005] During the cutting process, the cutting fluid mixes with the chips and flows into the collection tank, causing aluminum chips to easily adhere to the walls of the collection tank, resulting in chip accumulation, which is quite troublesome to clean. In addition, if the cutting fluid is not recycled and is directly treated, it will increase the waste liquid treatment cost and procurement cost, thus increasing the operation and maintenance cost.
[0006] Therefore, those skilled in the art have provided a debris collection device for an aluminum rod sawing machine to solve the problems mentioned in the background art. Utility Model Content
[0007] To address the shortcomings of existing technologies, this utility model provides a debris collection device for an aluminum rod sawing machine, which solves the problems mentioned in the background art.
[0008] To achieve the above objectives, this utility model is implemented through the following technical solution:
[0009] A chip collection device for an aluminum rod sawing machine includes a frame mounted on the ground via support columns. Roller conveyors for transporting aluminum rods are installed on both sides of the frame and are also mounted on the ground. A cutting machine for cutting aluminum rods is installed at the bottom of the frame. A control room is fixedly installed on one side of the frame. A collection assembly is located below the frame and is used to collect chips generated during the cutting process. The collection assembly includes a collection box, a separation box, and a chip collection tray. A separation groove is formed between the top and bottom of the separation box. A filter plate is fixedly installed at the bottom of the separation groove to separate the chips from the cutting fluid. A liquid recovery tank is fixedly installed at the bottom of the separation box. A cleaning unit includes a push plate, a push rod, and a chip collection tray.
[0010] According to the chip collection device of the aluminum rod sawing machine, a guide frame and a hydraulic push device are provided between the frame and the cutting machine, and the cutting machine can move along the guide frame.
[0011] According to the chip collection device of the aluminum rod sawing machine, hydraulic pressing rods for pressing down on the aluminum rods are provided on both sides of the bottom end of the frame, and the hydraulic pressing rods are electrically connected to the control room.
[0012] According to the chip collection device of the aluminum rod sawing machine, the collection assembly also includes support columns, which are in two sets. The two sets of support columns are respectively fixed on one side of the roller conveyor. The two sets of support columns are located below the frame. The collection box is welded and fixed between the two sets of support columns. The collection box is located below the cutting machine, and the cavity of the collection box is in a sloping state.
[0013] According to the chip collection device of the aluminum rod sawing machine, the collection box has a locking groove on the side near the control room. The separation box moves through the locking groove of the collection box. The separation box is located below the cutting machine. An equipment box is set below the control room. A hydraulic cylinder is fixedly installed on one outer wall of the equipment box. A push block is fixedly connected to the telescopic end of the hydraulic cylinder. The push block is fixedly connected to one end of the separation box. The hydraulic cylinder pushes the separation box to move horizontally.
[0014] According to the chip collection device of the aluminum rod sawing machine, the cleaning unit also includes a push rod. A through hole is opened between the side of the separation box away from the hydraulic cylinder and the separation groove. The push rod passes through the separation box through the through hole and is fixedly connected to the push plate. The push plate is movably engaged in the separation groove and is trapezoidal.
[0015] According to the chip collection device of the aluminum rod sawing machine, the separation box has a locking groove at one end near the hydraulic cylinder, and a locking column is fixedly installed on one side of the chip collection plate, and the locking column is movably locked in the corresponding locking groove.
[0016] According to the chip collection device of the aluminum rod sawing machine, the groove of the liquid recovery tank is connected to the separation tank, one end of the liquid recovery tank is fixedly connected to the push block, the push block is provided with an L-shaped groove, and the L-shaped groove is connected to the groove of the liquid recovery tank, and the bottom end of the push block is connected to a recovery pipe.
[0017] This utility model provides a debris collection device for an aluminum rod sawing machine, which has the following beneficial effects:
[0018] (1) By setting up a collection component, the collection component includes a collection box, a separation box and a debris collection tray. A separation groove is opened through the top and bottom of the separation box. A filter plate is fixedly installed at the bottom of the separation groove. The filter plate at the bottom of the separation groove quickly separates aluminum chips and cutting fluid. A liquid recovery tank is fixedly installed at the bottom of the separation box. The filtrate flows into the liquid recovery tank to achieve recycling, reduce consumable costs, and thus reduce operating costs.
[0019] (2) A push plate is set to be movable and engaged in the separation tank. The push plate is trapezoidal and its inclined surface design can closely fit the wall of the separation tank. During the pushing process, residual aluminum chips are thoroughly scraped off to avoid chip accumulation affecting the separation efficiency. On one side of the push rod, two methods can be set: hydraulic cylinder push or manual push. The aluminum chips on the inner wall of the separation tank and the top of the filter plate are scraped off to improve the liquid-solid separation effect. A locking column is fixedly installed on one side of the chip collection tray. The locking column is movable and engaged in the corresponding locking groove to prevent chips from scattering and ensure that all chips enter the designated collection area, reducing the need for secondary cleaning. The chip collection tray can be disassembled independently for easy dumping of aluminum chips or replacement. Attached Figure Description
[0020] Figure 1 This is a three-dimensional structural diagram of an aluminum rod sawing machine;
[0021] Figure 2 This is a top view schematic diagram of an aluminum rod sawing machine;
[0022] Figure 3 This is a left-side view of an aluminum rod sawing machine.
[0023] Figure 4 A schematic diagram of the three-dimensional structure of the collection components;
[0024] Figure 5 This is a schematic diagram of the three-dimensional structure of the push rod and push plate;
[0025] Figure 6 This is a schematic diagram of the three-dimensional structure of the separation box;
[0026] Figure 7 A three-dimensional structural diagram of the debris collection disc;
[0027] Figure 8 This is a three-dimensional structural diagram of a liquid recovery tank.
[0028] Legend:
[0029] 10. Roller conveyor; 11. Frame; 12. Control room; 13. Cutting machine; 14. Hydraulic pressure bar; 15. Collection assembly; 16. Hydraulic cylinder; 17. Collection box; 18. Support column; 19. Separation box; 20. Push rod; 21. Push plate; 22. Through hole; 23. Separation tank; 24. Filter plate; 25. Debris collection tray; 26. Clamping column; 27. Liquid recovery tank; 28. Push block; 29. Recovery pipe. Detailed Implementation
[0030] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.
[0031] Please see Figure 1-8 As shown, this utility model is a debris collection device for an aluminum rod sawing machine, including a frame 11. The frame 11 is installed on the ground by support columns 18. Roller conveyors 10 for transporting aluminum rods are provided on both sides of the frame 11. The roller conveyors 10 are installed on the ground and are used to move the aluminum rods to below the cutting machine 13. The cutting machine 13 for cutting aluminum rods is provided at the bottom of the frame 11. The cutting machine 13 cuts the aluminum rods when it is working. A control room 12 is fixedly installed on one side of the frame 11. The operator operates and monitors the working status of the roller conveyors 10 and the cutting machine 13 in the control room 12.
[0032] It is worth noting that the control room 12 is equipped with a control unit, a core control module, and a power and execution monitoring module. The control unit includes an emergency stop button, a mode switching knob, and a manual operation handle; the core control module includes a PLC controller, a servo drive module, and a data storage and communication module; the power and execution monitoring module includes a motor control cabinet and a hydraulic controller. The devices installed in the control room 12 are all existing technologies known to those skilled in the art, and will not be described in detail here.
[0033] Among them, such as Figure 1-2 As shown, a guide frame and a hydraulic push device are provided between the frame 11 and the cutting machine 13. The cutting machine 13 can move along the guide frame to facilitate cutting the aluminum rod. Hydraulic pressing rods 14 are provided on both sides of the bottom of the frame 11 to press down the aluminum rod. The hydraulic pressing rods 14 are electrically connected to the control room 12. The PLC controller controls the hydraulic pressing rods 14 to press down the aluminum rod, preventing the aluminum rod from shifting during the cutting process.
[0034] Among them, such as Figure 3-4 As shown, the collection component 15 is located below the frame 11 and is used to collect the debris during the cutting process. The collection component 15 includes a collection box 17, a separation box 19, and a debris collection tray 25. A separation groove 23 is provided through the top and bottom of the separation box 19. A filter plate 24 is fixedly installed at the bottom of the separation groove 23. The filter plate 24 at the bottom of the separation groove 23 quickly separates aluminum chips from cutting fluid. A liquid recovery tank 27 is fixedly installed at the bottom of the separation box 19. The filtrate flows into the liquid recovery tank 27 for recycling, reducing consumable costs and thus reducing operating costs. The collection assembly 15 also includes support columns 18, which are in two sets. The two sets of support columns 18 are fixed on one side of the roller conveyor 10 and located below the frame 11. The collection box 17 is welded and fixed between the two sets of support columns 18. The two sets of support columns 18 are symmetrically arranged to enhance the vibration resistance of the collection assembly 15 and adapt to high-speed cutting conditions. The collection box 17 is located below the cutting machine 13 and has a sloping interior to reduce the accumulation of blocky residues at the ends of aluminum rods.
[0035] The collection box 17 has a locking groove on the side near the control room 12. The separation box 19 moves through the locking groove of the collection box 17. The separation box 19 is located below the cutting machine 13. An equipment box is set below the control room 12. A hydraulic cylinder 16 is fixedly installed on one outer wall of the equipment box. A push block 28 is fixedly connected to the telescopic end of the hydraulic cylinder 16. The push block 28 is fixedly connected to one end of the separation box 19. The hydraulic cylinder 16 pushes the separation box 19 to move horizontally. Thus, when the hydraulic cylinder 16 is working, it controls the separation box 19 to move synchronously with the cutting machine 13 to collect the debris.
[0036] Among them, such as Figure 5-6 As shown, the cleaning unit includes a push plate 21, a push rod 20, and a debris collection tray 25. The cleaning unit also includes the push rod 20. A through hole 22 is provided between the side of the separation box 19 furthest from the hydraulic cylinder 16 and the separation groove 23. The push rod 20 passes through the through hole 22, movably through the separation box 19, and is fixedly connected to the push plate 21. The push plate 21 is movably engaged within the separation groove 23. The push plate 21 is trapezoidal, and its inclined surface design allows it to tightly conform to the wall of the separation groove 23, thoroughly scraping away residual aluminum debris during the pushing process and preventing debris accumulation from affecting separation efficiency. The push rod 20 can be pushed by a hydraulic cylinder or manually to scrape away aluminum debris from the inner wall of the separation groove 23 and the top of the filter plate 24, improving the liquid-solid separation effect.
[0037] Among them, such as Figure 7-8As shown, the pusher plate 21 pushes aluminum chips into the chip collection tray 25. The separation box 19 has a locking groove at one end near the hydraulic cylinder 16. A locking post 26 is fixedly installed on one side of the chip collection tray 25, and the locking post 26 is movably locked into the corresponding locking groove to prevent chips from scattering and ensure that all chips enter the designated collection area, reducing the need for secondary cleaning. The chip collection tray 25 can be independently disassembled for easy dumping or replacement of aluminum chips, shortening downtime. The groove of the liquid recovery tank 27 is connected to the separation tank 23. One end of the liquid recovery tank 27 is fixedly connected to the push block 28. The push block 28 has an L-shaped groove that is connected to the groove of the liquid recovery tank 27. A recovery pipe 29 is connected to the bottom of the push block 28. The groove of the liquid recovery tank 27 is directly connected to the separation tank 23, allowing the cutting fluid separated by the filter plate 24 to flow directionally into the groove of the liquid recovery tank 27, preventing liquid stagnation or splashing, and serving as a guide. The recovered cutting fluid is recycled, reducing maintenance costs.
[0038] The specific working principle of the chip collection device for an aluminum rod sawing machine of this utility model is as follows: During operation, the aluminum rod is placed in the middle position of the roller conveyor 10. The roller conveyor 10 works to transport the aluminum rod to the bottom of the frame 11. The PLC controller controls the cutting machine 13 to work. The cutting machine 13 cuts the aluminum rod during the movement. The collection component 15 is set below the cutting machine 13. The separation box 19 moves synchronously with the cutting machine 13 to collect the chips and cutting fluid generated during the cutting process. The filter plate 24 realizes solid-liquid separation. The cleaning unit scrapes off the chips to avoid chip accumulation affecting the separation efficiency. The cutting fluid can be recycled and reused to reduce operation and maintenance costs.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A debris collection device for an aluminum rod sawing machine, characterized in that, include: A frame (11) is installed on the ground by a support column (18). Roller conveyors (10) for transporting aluminum bars are provided on both sides of the frame (11), and the roller conveyors (10) are installed on the ground. A cutting machine (13) for cutting aluminum bars is provided at the bottom of the frame (11). A control room (12) is fixedly installed on one side of the frame (11). The collection component (15) is located below the frame (11) and is used to collect the debris during the cutting process. The collection component (15) includes a collection box (17), a separation box (19) and a debris collection tray (25). A separation groove (23) is provided between the top and bottom of the separation box (19). A filter plate (24) is fixedly installed at the bottom of the separation groove (23). The filter plate (24) separates the debris from the cutting fluid. A liquid recovery tank (27) is fixedly installed at the bottom of the separation box (19). The cleaning unit includes a push plate (21), a push rod (20), and a debris collection tray (25).
2. The debris collection device for the aluminum rod sawing machine according to claim 1, characterized in that: A guide frame and a hydraulic push device are provided between the frame (11) and the cutting machine (13), and the cutting machine (13) can move along the guide frame.
3. The debris collection device for the aluminum rod sawing machine according to claim 1, characterized in that: The bottom of the frame (11) is provided with hydraulic pressing rods (14) for pressing down the aluminum rods. The hydraulic pressing rods (14) are electrically connected to the control room (12).
4. The debris collection device for the aluminum rod sawing machine according to claim 1, characterized in that: The collection assembly (15) also includes support columns (18), which are in two sets. The two sets of support columns (18) are fixed on one side of the roller conveyor (10) respectively. The two sets of support columns (18) are located below the frame (11). The collection box (17) is welded and fixed between the two sets of support columns (18). The collection box (17) is located below the cutting machine (13). The cavity of the collection box (17) is in a sloping state.
5. The chip collection device for an aluminum rod sawing machine according to claim 4, characterized in that: The collection box (17) has a locking groove on the side near the control room (12). The separation box (19) moves through the locking groove of the collection box (17). The separation box (19) is located below the cutting machine (13). An equipment box is set below the control room (12). A hydraulic cylinder (16) is fixedly installed on one side of the outer wall of the equipment box. A push block (28) is fixedly connected to the telescopic end of the hydraulic cylinder (16). The push block (28) is fixedly connected to one end of the separation box (19). The hydraulic cylinder (16) pushes the separation box (19) to move horizontally.
6. The debris collection device for an aluminum rod sawing machine according to claim 1, characterized in that: The cleaning unit also includes a push rod (20). A through hole (22) is provided between the side of the separation box (19) away from the hydraulic cylinder (16) and the separation groove (23). The push rod (20) passes through the separation box (19) through the through hole (22) and is fixedly connected to the push plate (21). The push plate (21) is movably engaged in the separation groove (23). The push plate (21) is trapezoidal.
7. The chip collection device for an aluminum rod sawing machine according to claim 1, characterized in that: The separation box (19) has a locking groove at one end near the hydraulic cylinder (16), and a locking column (26) is fixedly installed on one side of the debris collection plate (25), and the locking column (26) is movably locked in the corresponding locking groove.
8. The chip collection device for an aluminum rod sawing machine according to claim 1, characterized in that: The groove of the liquid recovery tank (27) is connected to the separation tank (23). One end of the liquid recovery tank (27) is fixedly connected to the push block (28). An L-shaped groove is provided on the push block (28), and the L-shaped groove is connected to the groove of the liquid recovery tank (27). A recovery pipe (29) is connected to the bottom end of the push block (28).