A prefabricated ceramsite board production equipment

Abstract

The utility model discloses an assembly type ceramsite board production facility, including the bottom plate, the upper end surface fixed connection of bottom plate has a plurality of springs, the top of a plurality of spring is commonly fixedly connected with the forming box, the upper end surface fixed connection of bottom plate has the vibration motor, the output fixed connection of vibration motor is at the bottom of forming box, the upper end surface fixed connection of forming box has the connecting frame, the utility model discloses the cooperation of vibration motor and spring, can drive forming box and vibrate, make ceramsite raw materials in the forming chamber fast even dense, reduce the bubble and the gap, the forming quality and structural strength of ceramsite board are improved significantly, through the scraper device of setting, adopt screw rod drive screw cylinder, can make the scraper in the connecting frame and move, thereby scrape the extra raw materials in the connecting frame, avoid waste and keep the filling even of forming chamber, through the discharge hopper and collection box of setting, can collect the raw materials of scraping, in order to subsequent use.

Description

Technical Field

[0001] This utility model relates to the field of ceramsite board production technology, specifically to an assembled ceramsite board production equipment. Background Technology

[0002] Expanded clay aggregate board is a lightweight and high-strength building material. It is made of expanded clay aggregate as the main aggregate, combined with cement, gypsum and other cementing materials. It has the advantages of heat insulation, fire resistance, moisture resistance and sound insulation. It is widely used in building parts such as walls, floors and roofs. It is easy to construct and environmentally friendly and energy-saving.

[0003] Traditional production of expanded clay slabs still has some problems. First, the compaction is insufficient. Expanded clay concrete is prone to uneven distribution during pouring, which will produce air bubbles and voids, thus affecting the strength of the product. Second, the production process generally uses manual scraping to level the excess material, which is inefficient and makes it difficult to accurately control the leveling thickness. This not only wastes raw materials but also makes it difficult to guarantee the quality of the product. Utility Model Content

[0004] The purpose of this utility model is to provide an assembled ceramsite board production equipment to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an assembled ceramsite board production equipment, including a base plate, a plurality of springs fixedly connected to the upper end face of the base plate, a molding box fixedly connected to the top ends of the plurality of springs, a vibration motor fixedly connected to the upper end face of the base plate, the output end of the vibration motor fixedly connected to the bottom of the molding box, a connecting frame fixedly connected to the upper end face of the molding box, an outlet opened on one side of the connecting frame, and a scraping device installed inside the connecting frame.

[0006] The molding box has several molding chambers on its upper surface. Each molding chamber has a groove inside and a protrusion that matches the groove is fixedly connected inside each molding chamber. The top of the vibration motor is fixedly connected to a flange, and the output end of the vibration motor is installed on the bottom surface of the molding box through the flange. A control panel is fixedly connected to the molding box.

[0007] The scraping device includes a scraper that is slidably connected inside the connecting frame, a threaded cylinder that is fixedly connected to the scraper, and a lead screw that is rotatably connected inside the connecting frame and threadedly connected inside the threaded cylinder.

[0008] The connecting frame is externally fixedly connected to a drive motor, and the output end of the drive motor is fixedly connected to a lead screw.

[0009] The connecting frame has two tracks fixedly connected inside, and the scraper has two sliders that are adapted to the tracks fixedly connected. Both sliders are slidably connected inside the tracks.

[0010] Each of the two sliders has a mounting groove, and each mounting groove is equipped with a ball bearing.

[0011] The connecting frame is fixedly connected to a discharge hopper, which is located outside the outlet, and a collection box is placed below the discharge hopper.

[0012] The base plate is fixedly connected to a dust cover, the top of which is fixedly connected to the molding box. Several mounting plates are fixedly connected to the base plate, and each mounting plate has a mounting hole.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This invention utilizes a vibrating motor and spring to drive the molding box to vibrate, allowing the ceramsite material to quickly and evenly compact within the molding chamber, reducing air bubbles and voids, and significantly improving the molding quality and structural strength of the ceramsite slab. A scraping device, driven by a screw-driven threaded cylinder, allows the scraper to move within the connecting frame, removing excess material and preventing waste while maintaining uniform filling of the molding chamber. A discharge hopper and collection box collect the scraped material for later use. Its operation is simple and quick, improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a perspective view of an assembled ceramsite board production equipment according to the present invention; Figure 2 This is a side view of an assembled ceramsite board production equipment according to the present invention. Figure 3 This is a perspective view of the bottom plate in an assembled ceramsite board production equipment according to this utility model; Figure 4 This is a perspective view of the scraper in an assembled ceramsite board production equipment according to this utility model.

[0015] In the diagram: 1. Base plate; 2. Molding box; 3. Connecting frame; 4. Vibration motor; 5. Flange; 6. Spring; 7. Mounting plate; 8. Molding chamber; 9. Scraper; 10. Track; 11. Slider; 12. Ball bearing; 13. Threaded cylinder; 14. Lead screw; 15. Drive motor; 16. Discharge hopper; 17. Collection box; 18. Dust cover; 19. Control panel. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-4 This utility model provides a technical solution: an assembled ceramsite board production equipment, including a base plate 1, with several springs 6 fixedly connected to the upper end face of the base plate 1, and a molding box 2 fixedly connected to the top of the several springs 6. The springs 6 support the molding box 2. A vibration motor 4 is fixedly connected to the upper end face of the base plate 1, and the output end of the vibration motor 4 is fixedly connected to the bottom of the molding box 2. By starting the vibration motor 4, the molding box 2 can be vibrated, which can improve the quality of the ceramsite boards produced inside. A connecting frame 3 is fixedly connected to the upper end face of the molding box 2. An outlet is opened on one side of the connecting frame 3. A scraping device is installed inside the connecting frame 3. During use, the material for producing ceramsite boards can be directly poured into the connecting frame 3, and the material inside can flow into the molding box 2.

[0018] The molding box 2 has several molding chambers 8 on its upper surface. Each molding chamber 8 has a groove inside, and a protrusion that matches the groove is fixedly connected inside each molding chamber 8. A flange 5 is fixedly connected to the top of the vibration motor 4, and the output end of the vibration motor 4 is installed on the bottom surface of the molding box 2 through the flange 5. A control panel 19 is fixedly connected to the molding box 2. The multiple molding chambers 8 inside the molding box 2 can be used to hold the expanded clay concrete slurry. The groove and protrusion structure facilitates the connection and use of the molded expanded clay panels. The vibration parameters can be adjusted through the control panel 19 to optimize production efficiency.

[0019] The scraping device includes a scraper 9 slidably connected inside the connecting frame 3, a threaded cylinder 13 fixedly connected to the scraper 9, a lead screw 14 rotatably connected inside the connecting frame 3, and the lead screw 14 threadedly connected inside the threaded cylinder 13. A drive motor 15 is fixedly connected to the outside of the connecting frame 3, and the output end of the drive motor 15 is fixedly connected to the lead screw 14. Powered by the drive motor 15, the lead screw 14 rotates, and with the cooperation of the threaded cylinder 13, the scraper 9 moves within the connecting frame 3, thus scraping away excess material and discharging it out through the outlet.

[0020] The connecting frame 3 has two fixed rails 10 inside, and the scraper 9 has two sliders 11 that are adapted to the rails 10. Both sliders 11 are slidably connected inside the rails 10, and each slider 11 has a mounting groove, with a ball bearing 12 inside each groove. The cooperation between the rails 10 and the sliders 11 allows the scraper 9 to move more smoothly, and the ball bearings 12 further reduce friction during movement, which is beneficial for use.

[0021] The connecting frame 3 is fixedly connected to a discharge hopper 16, which is located outside the outlet. A collection box 17 is placed below the discharge hopper 16. The discharge hopper 16 and the collection box 17 are used together so that the discharged material can fall directly into the collection box 17 for storage and subsequent use.

[0022] A dust cover 18 is fixedly connected to the base plate 1, and the top of the dust cover 18 is fixedly connected to the molding box 2. Several mounting plates 7 are fixedly connected to the base plate 1, and each mounting plate 7 has a mounting hole. The dust cover 18 can protect the vibration motor 4 and spring 6 on the base plate 1, prevent them from being interfered with by external factors, and ensure their stable and reliable use.

[0023] Working principle: During use, the mixed ceramsite concrete slurry can be poured into the connecting frame 3. The slurry then flows into multiple molding chambers 8 on the molding box 2. After completion, the vibration motor 4 is started. Its output end is fixedly connected to the bottom of the molding box 2 through the flange 5. It can drive the entire molding box 2 to vibrate at high frequency under the support of the spring 6, so that the ceramsite raw material is evenly distributed in the molding chambers 8, air bubbles are discharged, the density is improved, and the structural strength of the ceramsite board is ensured. After the ceramsite raw material has initially solidified, the drive motor 15 is started, which drives the lead screw 14 to rotate, so that the threaded cylinder 13 moves along the lead screw 14, thereby pushing the scraper 9 to slide horizontally in the connecting frame 3. The scraper 9 can push the excess ceramsite raw material in the connecting frame 3 to the outlet, and fall into the collection box 17 through the discharge hopper 16, realizing automatic waste recycling and reducing raw material waste. After molding, the ceramsite board can be taken out.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A prefabricated ceramsite board production equipment, comprising a base plate (1), characterized in that: A plurality of springs (6) are fixedly connected to the upper end face of the base plate (1), and the top ends of the plurality of springs (6) are fixedly connected to a molding box (2). A vibration motor (4) is fixedly connected to the upper end face of the base plate (1), and the output end of the vibration motor (4) is fixedly connected to the bottom of the molding box (2). A connecting frame (3) is fixedly connected to the upper end face of the molding box (2), and an outlet is provided on one side of the connecting frame (3). A scraping device is installed inside the connecting frame (3).

2. The prefabricated ceramsite board production equipment according to claim 1, characterized in that: The upper end face of the molding box (2) is provided with a plurality of molding chambers (8), each molding chamber (8) is provided with a groove, and each molding chamber (8) is provided with a protrusion that matches the groove. The top end of the vibration motor (4) is fixedly connected with a flange (5), and the output end of the vibration motor (4) is installed on the bottom surface of the molding box (2) through the flange (5). The molding box (2) is fixedly connected with a control panel (19).

3. The prefabricated ceramsite board production equipment according to claim 1, characterized in that: The scraping device includes a scraper (9) slidably connected inside the connecting frame (3), a threaded cylinder (13) fixedly connected to the scraper (9), and a lead screw (14) rotatably connected inside the connecting frame (3), the lead screw (14) being threadedly connected inside the threaded cylinder (13).

4. The prefabricated ceramsite board production equipment according to claim 3, characterized in that: The external connection of the connecting frame (3) is fixedly connected to a drive motor (15), and the output end of the drive motor (15) is fixedly connected to the lead screw (14).

5. The prefabricated ceramsite board production equipment according to claim 4, characterized in that: The connecting frame (3) has two fixedly connected tracks (10) inside, and the scraper (9) has two fixedly connected sliders (11) that are adapted to the tracks (10). Both sliders (11) are slidably connected inside the tracks (10).

6. The prefabricated ceramsite board production equipment according to claim 5, characterized in that: Both sliders (11) are provided with mounting grooves, and each mounting groove is provided with a ball (12).

7. The prefabricated ceramsite board production equipment according to claim 1, characterized in that: A discharge hopper (16) is fixedly connected to the connecting frame (3). The discharge hopper (16) is located on the outside of the outlet, and a collection box (17) is placed below the discharge hopper (16).

8. The prefabricated ceramsite board production equipment according to claim 1, characterized in that: A dust cover (18) is fixedly connected to the base plate (1), and the top of the dust cover (18) is fixedly connected to the molding box (2). Several mounting plates (7) are fixedly connected to the base plate (1), and each mounting plate (7) has a mounting hole.

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