A rapid mold forming machine

Abstract

The utility model belongs to block technical field, especially for a kind of quick mould forming machine, including base and block mould, the top of base is fixedly connected with mounting bracket, setting up vibrator on the mounting bracket, setting up comprehensive vibrating mechanism between vibrator and mounting bracket, setting up quick dismounting replacement mechanism between base and block mould, setting up convenient stripping mechanism between base and block mould. The utility model structure design is reasonable, can according to the size of preparation block, can conveniently and efficiently dismount replacement to block mould, simultaneously according to the size of block mould forming cavity, the spacing between vibrating rod and rotating shaft can be adjusted, the path of movement is matched with block mould, guarantee the effect of vibrating, by the vibrating rod of rotation, make vibrating more uniform and comprehensive, improve the strength and quality of block after being made, by the top rod of moving up, make stripping more convenient and efficient, improve the efficiency of work.

Description

Technical Field

[0001] This utility model relates to the field of block technology, and in particular to a rapid mold forming machine. Background Technology

[0002] In the modern construction industry, blocks are an important building material. Autoclaved aerated concrete blocks are a type of building block, and their production efficiency and quality have a crucial impact on project progress and building quality.

[0003] However, in related technologies, the installation of block forming machines often relies on bolts for mold installation. This requires the removal and installation of a large number of bolts, which is time-consuming, labor-intensive, and significantly impacts production efficiency. Furthermore, the poor compaction of concrete affects the quality of block production, and the blocks are difficult to demold quickly after forming, further reducing production efficiency. Therefore, we propose a rapid mold forming machine to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the aforementioned shortcomings by proposing a rapid mold forming machine.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A rapid mold forming machine includes a base and a block mold. A mounting frame is fixedly connected to the top of the base. A vibrating rod is provided on the mounting frame. A full-range vibration mechanism is provided between the vibrating rod and the mounting frame. A quick disassembly and replacement mechanism is provided between the base and the block mold. A convenient demolding mechanism is provided between the base and the block mold. A controller is fixedly connected to the front side of the mounting frame.

[0007] As a preferred embodiment of this utility model, the quick disassembly and replacement mechanism includes two positioning plates and a positioning seat fixedly connected to the top of the base. The two positioning plates are fixedly connected to both sides of the block mold. The positioning plates are movably inserted into the corresponding positioning seats. A tension spring is fixedly connected to one side of the positioning seat. A pull plate is fixedly connected to one end of the tension spring. Two locking blocks are fixedly connected to one side of the pull plate. Two locking slots are opened on one side of the positioning plate. The two locking blocks are movably locked into the corresponding locking slots.

[0008] As a preferred embodiment of this utility model, the comprehensive vibration mechanism includes a cylinder fixedly connected to the top of the mounting frame, a mounting plate fixedly connected to the output shaft of the cylinder, a rotary motor fixedly connected to the bottom of the mounting plate, a rotating shaft fixedly connected to the output shaft of the rotary motor, a cylinder fixedly connected to the lower end of the rotating shaft, an adjusting rod slidably sleeved inside the cylinder, a screw threadedly connected to the top of the cylinder, the lower end of the screw movably abutting against the top of the adjusting rod, a lower disc fixedly connected to one end of the adjusting rod, and a vibrating rod movably disposed at the bottom of the lower disc.

[0009] As a preferred embodiment of this utility model, a buffer spring is fixedly connected to the top of the lower disc, an upper disc is fixedly connected to the top of the buffer spring, a lifting rod is fixedly connected to the bottom of the upper disc, and the lifting rod is fixedly connected to the top of the vibrating rod.

[0010] In a preferred embodiment of this invention, the buffer spring is sleeved on the outside of the lifting rod, and the lifting rod is slidably sleeved inside the lower disc.

[0011] As a preferred embodiment of this invention, the top of the mounting bracket is slidably provided with two guide rods, and the mounting plate is fixedly connected to the lower ends of the two guide rods.

[0012] As a preferred embodiment of this utility model, the convenient demolding mechanism includes a U-shaped frame fixedly connected to the bottom of the base, an electric push rod fixedly connected to the bottom of the U-shaped frame, a movable plate fixedly connected to the output shaft of the electric push rod, and four push rods fixedly connected to the top of the movable plate.

[0013] As a preferred embodiment of this utility model, the block mold and the base are provided with four through holes on the side that are close to each other, and the four top rods are slidably sleeved in the corresponding through holes.

[0014] In this utility model, a rapid mold forming machine is described. To produce blocks of the desired size, two pull plates are pulled outwards, causing four locking blocks to move outwards and disengage from their slots. This eliminates the need to fix the block mold to the positioning plate, allowing the block mold to be disassembled. Then, the block mold of the corresponding size and the positioning plate are pressed downwards, causing the positioning plate to slide into the positioning seat. Simultaneously, the top rod slides into the through hole, allowing the block mold to be positioned and installed. At this point, the locking blocks automatically move outwards under pressure and stretch the tension spring. When the block mold abuts against the base, the locking blocks align with the slots. Under the elastic force of the tension spring, the four locking blocks move inwards and engage in their respective slots, thus fixing the block mold. Depending on the size of the block mold forming cavity, the screws are loosened, ensuring the lower end of the screw does not abut against the top of the adjusting rod, thus eliminating the need to fix the adjusting rod. At this point, the distance between the rotating shaft and the vibrating rod can be adjusted to match the size of the block mold forming cavity.

[0015] In this utility model, a rapid mold forming machine is described. After adjustment, the screw is tightened to lock the adjusting rod. Concrete is injected into the block mold, and the cylinder is activated. The cylinder drives the mounting plate to move downward, allowing the vibrator to insert into the concrete inside the block mold. The rotary motor is activated, driving the rotating shaft, cylinder, adjusting rod, and vibrator to rotate within the concrete, resulting in more uniform and comprehensive vibration, improving the compaction effect of the concrete, and increasing the strength and quality of the finished blocks. The buffer spring does not hinder the normal vibration of the vibrator. If the vibrator is directly fixed, the vibration effect will be weakened. After the concrete is fully compacted in the block mold, the cylinder is activated in reverse, causing the vibrator to move upward and reset. After the concrete has solidified, the electric push rod is activated, driving the moving plate and four top rods to move upward, thus ejecting the formed blocks from the block mold, making demolding more convenient and efficient, and improving work efficiency.

[0016] This utility model has a reasonable structural design. The block mold can be easily and efficiently disassembled and replaced according to the size of the blocks to be prepared. At the same time, the distance between the vibrator and the rotating shaft can be adjusted according to the size of the forming cavity of the block mold. The movement path matches the block mold to ensure the vibration effect. The rotating vibrator makes the vibration more uniform and comprehensive, improving the strength and quality of the finished blocks. The upward-moving top rod makes demolding more convenient and efficient, improving work efficiency. Attached Figure Description

[0017] Figure 1 This is a first-view perspective perspective view of a rapid mold forming machine proposed in this utility model;

[0018] Figure 2 This is a second-view perspective perspective view of a rapid mold forming machine proposed in this utility model;

[0019] Figure 3 for Figure 2 Schematic diagram of Division A;

[0020] Figure 4 This is a partial sectional view of a rapid mold forming machine proposed in this utility model.

[0021] In the diagram: 1. Base; 2. Block mold; 3. Quick disassembly and replacement mechanism; 4. Mounting frame; 5. Convenient demolding mechanism; 6. Controller; 7. Vibrator; 8. Full vibration mechanism; 31. Positioning seat; 32. Positioning plate; 33. Slot; 34. Pull plate; 35. Tension spring; 36. Locking block; 51. Electric push rod; 52. U-shaped frame; 53. Moving plate; 54. Top rod; 55. Through hole; 801. Cylinder; 802. Guide rod; 803. Mounting plate; 804. Rotary motor; 805. Cylinder body; 806. Screw; 807. Adjusting rod; 808. Lower disc; 809. Lifting rod; 810. Buffer spring; 811. Upper disc; 812. Rotating shaft. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figures 1-4 A rapid mold forming machine includes a base 1 and a block mold 2. A mounting frame 4 is fixedly connected to the top of the base 1. A vibrating rod 7 is provided on the mounting frame 4. A full vibration mechanism 8 is provided between the vibrating rod 7 and the mounting frame 4. A quick disassembly and replacement mechanism 3 is provided between the base 1 and the block mold 2. A convenient demolding mechanism 5 is provided between the base 1 and the block mold 2. A controller 6 is fixedly connected to the front side of the mounting frame 4.

[0024] Furthermore, refer to Figures 1-3 The quick disassembly and replacement mechanism 3 includes two positioning plates 32 and a positioning seat 31 fixedly connected to the top of the base 1. The two positioning plates 32 are fixedly connected to both sides of the block mold 2. The positioning plates 32 are movably inserted into the corresponding positioning seats 31. A tension spring 35 is fixedly connected to one side of the positioning seat 31. A pull plate 34 is fixedly connected to one end of the tension spring 35. Two locking blocks 36 are fixedly connected to one side of the pull plate 34. Two slots 33 are opened on one side of the positioning plate 32. The two locking blocks 36 are movably locked into the corresponding slots 33.

[0025] Using the above scheme: Based on the required block size, pull two pull plates 34 outwards. The two pull plates 34 cause four locking blocks 36 to move outwards and disengage from the slots 33, thus not fixing the block mold 2 and the positioning plate 32. At this point, the block mold 2 can be disassembled. Then, press the block mold 2 of the corresponding size and the positioning plate 32 downwards, causing the positioning plate 32 to slide into the positioning seat 31. Simultaneously, the top rod 54 slides into the through hole 55, thus positioning and installing the block mold 2. At this time, the locking blocks 36 automatically move outwards under pressure and stretch the tension spring 35. When the block mold 2 abuts against the base 1, the locking blocks 36 align with the slots 33. Under the elastic force of the tension spring 35, the four locking blocks 36 move inwards and respectively engage in the corresponding slots 33, thus fixing the block mold 2.

[0026] Furthermore, refer to Figure 1 , Figure 2 and Figure 4 The full-scale vibration mechanism 8 includes a cylinder 801 fixedly connected to the top of the mounting frame 4. A mounting plate 803 is fixedly connected to the output shaft of the cylinder 801. A rotary motor 804 is fixedly connected to the bottom of the mounting plate 803. A rotating shaft 812 is fixedly connected to the output shaft of the rotary motor 804. A cylinder 805 is fixedly connected to the lower end of the rotating shaft 812. An adjusting rod 807 is slidably sleeved inside the cylinder 805. A screw 806 is threadedly connected to the top of the cylinder 805. The lower end of the screw 806 movably abuts against the top of the adjusting rod 807. A lower disc 808 is fixedly connected to one end of the adjusting rod 807. A vibrating rod 7 is movably disposed at the bottom of the lower disc 808. A buffer spring 810 is fixedly connected to the top of the lower disc 808. An upper disc 811 is fixedly connected to the top of the buffer spring 810. A lifting rod 809 is fixedly connected to the bottom of the upper disc 811. The lifting rod 809 is fixedly connected to the top of the vibrating rod 7.

[0027] Using the above method: Based on the size of the forming cavity of the block mold 2, loosen screw 806 so that the lower end of screw 806 does not abut against the top of adjusting rod 807, thus not fixing adjusting rod 807. At this time, the distance between rotating shaft 812 and vibrator 7 (the circumference radius of the vibrator 7's movement) can be adjusted to match the size of the forming cavity of block mold 2. After adjustment, tighten screw 806 to lock adjusting rod 807, inject concrete into block mold 2, and start cylinder 801. Cylinder 801 drives the... The downward movement of the mounting plate 803 allows the vibrator 7 to be inserted into the concrete inside the block mold 2. The rotary motor 804 is then started, which drives the rotating shaft 812, the cylinder 805, the adjusting rod 807, and the vibrator 7 to rotate within the concrete. This makes the vibration more uniform and comprehensive, improving the compaction effect of the concrete and increasing the strength and quality of the finished blocks. The buffer spring 810 ensures that the normal vibration of the vibrator 7 is not hindered. If the vibrator 7 is directly fixed, the vibration effect of the vibrator 7 will be weakened.

[0028] Furthermore, the buffer spring 810 is sleeved on the outside of the lifting rod 809, and the lifting rod 809 is slidably sleeved inside the lower disc 808, which facilitates the guidance of the buffer spring 810 and the lifting rod 809.

[0029] Furthermore, two guide rods 802 are slidably provided on the top of the mounting bracket 4, and the mounting plate 803 is fixedly connected to the lower end of the two guide rods 802, which facilitates the guidance of the mounting plate 803 and makes its movement more stable.

[0030] Furthermore, refer to Figures 1-3 The convenient demolding mechanism 5 includes a U-shaped frame 52 fixedly connected to the bottom of the base 1. An electric push rod 51 is fixedly connected to the bottom of the U-shaped frame 52. A movable plate 53 is fixedly connected to the output shaft of the electric push rod 51. Four push rods 54 are fixedly connected to the top of the movable plate 53.

[0031] Using the above scheme: After the concrete has solidified and set, the electric push rod 51 is activated. The electric push rod 51 drives the moving plate 53 and the four push rods 54 to move upward, which can push the formed block out of the block mold 2, making demolding more convenient and efficient, and improving work efficiency.

[0032] Furthermore, four through holes 55 are provided on the side of the block mold 2 and the base 1 that are close to each other, and four top rods 54 are slidably sleeved in the corresponding through holes 55 to facilitate the guidance of the top rods 54.

[0033] In this invention, during use, the required block size is determined by pulling two pull plates 34 outwards. The pull plates 34 cause four locking blocks 36 to move outwards and disengage from the slots 33, thus not fixing the block mold 2 to the positioning plate 32. At this point, the block mold 2 can be disassembled. Then, the block mold 2 of the corresponding size and the positioning plate 32 are pressed downwards, causing the positioning plate 32 to slide into the positioning seat 31. Simultaneously, the top rod 54 slides into the through hole 55, allowing the block mold 2 to be positioned and installed. At this time, the locking blocks 36 automatically move outwards under pressure. When the block mold 2 abuts against the base 1, the tension spring 35 causes the four locking blocks 36 to align with the locking slots 33. Under the elastic force of the tension spring 35, the four locking blocks 36 move inward and engage with their respective locking slots 33, thus fixing the block mold 2. Depending on the size of the forming cavity of the block mold 2, the screw 806 is loosened. The lower end of the screw 806 does not abut against the top of the adjusting rod 807, thus not fixing the adjusting rod 807. At this point, the distance between the rotating shaft 812 and the vibrator 7 (the circumference of the vibrator 7's movement) can be adjusted to allow for... Matching the size of the forming cavity of the block mold 2, after adjustment, tighten screw 806 to lock the adjusting rod 807. Pour concrete into the block mold 2, start cylinder 801, which moves the mounting plate 803 downwards, causing the vibrator 7 to insert into the concrete within the block mold 2. Start rotary motor 804, which drives the rotating shaft 812, cylinder 805, adjusting rod 807, and vibrator 7 to rotate within the concrete, resulting in more uniform and comprehensive vibration, improving the compaction effect of the concrete, and enhancing the final product quality. The strength and quality of the later blocks are ensured by the setting of the buffer spring 810, which does not hinder the normal vibration of the vibrator 7. If the vibrator 7 is directly fixed, the vibration effect of the vibrator 7 will be weakened. After the concrete is fully compacted in the block mold 2, the cylinder 801 is activated in reverse, causing the vibrator 7 to move upward and reset. After the concrete has solidified, the electric push rod 51 is activated. The electric push rod 51 drives the moving plate 53 and the four top rods 54 to move upward, which can push the formed blocks out of the block mold 2, making demolding more convenient and efficient, and improving work efficiency.

Claims

1. A rapid mold forming machine, characterized in that, Includes a base (1) and a block mold (2). The top of the base (1) is fixedly connected to an installation frame (4). A vibrating rod (7) is provided on the installation frame (4). A full vibration mechanism (8) is provided between the vibrating rod (7) and the installation frame (4). A quick disassembly and replacement mechanism (3) is provided between the base (1) and the block mold (2). A convenient demolding mechanism (5) is provided between the base (1) and the block mold (2). A controller (6) is fixedly connected to the front side of the installation frame (4).

2. The rapid mold forming machine according to claim 1, characterized in that, The quick disassembly and replacement mechanism (3) includes two positioning plates (32) and a positioning seat (31) fixedly connected to the top of the base (1). The two positioning plates (32) are fixedly connected to both sides of the block mold (2). The positioning plates (32) are movably inserted into the corresponding positioning seats (31). A tension spring (35) is fixedly connected to one side of the positioning seat (31). A pull plate (34) is fixedly connected to one end of the tension spring (35). Two locking blocks (36) are fixedly connected to one side of the pull plate (34). Two slots (33) are opened on one side of the positioning plate (32). The two locking blocks (36) are movably locked into the corresponding slots (33).

3. The rapid mold forming machine according to claim 1, characterized in that, The comprehensive vibration mechanism (8) includes a cylinder (801) fixedly connected to the top of the mounting frame (4). A mounting plate (803) is fixedly connected to the output shaft of the cylinder (801). A rotary motor (804) is fixedly connected to the bottom of the mounting plate (803). A rotating shaft (812) is fixedly connected to the output shaft of the rotary motor (804). A cylinder (805) is fixedly connected to the lower end of the rotating shaft (812). An adjusting rod (807) is slidably sleeved inside the cylinder (805). A screw (806) is threadedly connected to the top of the cylinder (805). The lower end of the screw (806) is movably abutted against the top of the adjusting rod (807). A lower disc (808) is fixedly connected to one end of the adjusting rod (807). The vibrating rod (7) is movably disposed at the bottom of the lower disc (808).

4. A rapid mold forming machine according to claim 3, characterized in that, A buffer spring (810) is fixedly connected to the top of the lower disc (808), an upper disc (811) is fixedly connected to the top of the buffer spring (810), a lifting rod (809) is fixedly connected to the bottom of the upper disc (811), and the lifting rod (809) is fixedly connected to the top of the vibrating rod (7).

5. A rapid mold forming machine according to claim 4, characterized in that, The buffer spring (810) is sleeved on the outside of the lifting rod (809), and the lifting rod (809) is slidably sleeved inside the lower disc (808).

6. A rapid mold forming machine according to claim 3, characterized in that, The top of the mounting bracket (4) is slidably provided with two guide rods (802), and the mounting plate (803) is fixedly connected to the lower end of the two guide rods (802).

7. A rapid mold forming machine according to claim 1, characterized in that, The convenient demolding mechanism (5) includes a U-shaped frame (52) fixedly connected to the bottom of the base (1), an electric push rod (51) fixedly connected to the bottom of the U-shaped frame (52), a moving plate (53) fixedly connected to the output shaft of the electric push rod (51), and four push rods (54) fixedly connected to the top of the moving plate (53).

8. A rapid mold forming machine according to claim 7, characterized in that, The block mold (2) and the base (1) are provided with four through holes (55) on the side that are close to each other, and the four top rods (54) are respectively slidably sleeved in the corresponding through holes (55).

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