Anti-caking dry-mix mortar storage tank

By installing a mixing structure and vibration components inside the dry-mixed mortar storage tank, the problem of caking during the storage of dry-mixed mortar was solved, achieving uniform mixing of materials and particle movement, significantly reducing the probability of caking, ensuring material quality, and simplifying equipment maintenance.

CN224544924UActive Publication Date: 2026-07-24ZHUJI SHANGFENG CONCRETE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHUJI SHANGFENG CONCRETE CO LTD
Filing Date
2025-10-24
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Dry-mixed mortar easily absorbs moisture from the air during storage, forming hard, lumpy aggregates. When left to stand for a long time, the gaps between particles are compressed, forming a dense compacted layer, which leads to clumping and increases the difficulty of material discharge.

Method used

A dry-mixed mortar storage tank with anti-caking properties was designed. It is equipped with a stirring structure and a vibration component. The stirring structure drives the stirring plate to perform three-dimensional stirring through a motor-driven rotating shaft. The vibration component keeps the material particles in an active state through a vibrator, thereby breaking the cohesion and adsorption between the particles.

Benefits of technology

It effectively prevents dry-mixed mortar from clumping, reduces the probability of clumping, ensures material quality, simplifies equipment maintenance procedures, and improves equipment utilization efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to dry -mixed mortar storage equipment technical field especially relates to a dry -mixed mortar storage tank of anti -caking, its technical scheme includes jar body, the top of jar body is equipped with feed pipe, the top of feed pipe is equipped with the flashboard swing, the bottom of flashboard is equipped with sealing washer, sealing washer is used for improving the leakproofness, prevents the outside humid air from infiltrating, the bottom of jar body is fixed with the discharge assembly, the utility model discloses through the setting of stirring structure and vibrator, motor drive shaft drives stirring board no.
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Description

Technical Field

[0001] This utility model relates to the technical field of dry-mixed mortar storage equipment, and in particular to a dry-mixed mortar storage tank that prevents caking. Background Technology

[0002] In the construction industry, dry-mixed mortar has become a core material for wall construction, wall plastering, floor leveling, and decoration due to its advantages such as precise proportioning, convenient construction, and stable quality. With the acceleration of urbanization and the promotion of prefabricated buildings, the demand for dry-mixed mortar has been increasing year by year. The single storage volume ranges from several tons to tens of tons, and the storage period has also been extended to 1-3 months due to differences in construction progress. This has placed higher demands on the performance of storage equipment. Currently, most dry-mixed mortar storage tanks on the market are traditional cylindrical structures, mainly composed of a tank body, inlet, outlet, and supporting components.

[0003] Because dry-mixed mortar easily absorbs moisture from the air during storage and undergoes a hydration reaction, forming hard, blocky aggregates, when the mortar is left to stand in the tank for a long time, the gaps between the particles are compressed due to its own gravity, gradually forming a dense "compacted layer," which further aggravates caking and increases the difficulty of subsequent material discharge. In view of the above reasons, this application proposes a dry-mixed mortar storage tank to prevent caking. Utility Model Content

[0004] The purpose of this invention is to address the problems existing in the background technology by proposing an anti-caking dry-mixed mortar storage tank.

[0005] The technical solution of this utility model is as follows: a dry-mixed mortar storage tank for preventing caking, comprising a tank body, a feed pipe provided at the top of the tank body, a cover plate movably provided above the feed pipe, a sealing gasket provided at the bottom of the cover plate, the sealing gasket being used to improve sealing performance and prevent external humid air from seeping in, a discharge component fixedly provided at the bottom of the tank body, and a stirring structure provided inside the tank body, the stirring structure being used to break up particle agglomeration and prevent caking formation;

[0006] The stirring structure includes a motor, and a rotating shaft is fixedly provided at the output end of the motor. Multiple sets of stirring plates are provided outside the rotating shaft. A crossbar is provided between each set of stirring plates, and multiple sets of stirring plates are provided outside the crossbar.

[0007] Optionally, two bevel gears are fixedly mounted on the rotating shaft, and bevel gears are mounted on both sides of the bevel gears. The bevel gears and bevel gears mesh and drive each other. The ends of the crossbars that are close to each other are fixedly connected to one side of each bevel gear.

[0008] Optionally, a feeding screw is provided below the rotating shaft, and a protective cover is fixedly provided on the outside of each set of bevel gears. The protective cover is fixedly connected to the inner wall of the tank, and the crossbar and the rotating shaft are movably connected to the protective cover.

[0009] Optionally, the tank body is fixedly provided with multiple vibration components. The vibration components are used to make the material particles in a micro-motion state, breaking the adsorption and cohesion between the particles. The vibration components include a fixed plate, which is fixedly connected to the tank body. A vibrator is provided on one side of the fixed plate.

[0010] Optionally, the fixing plate is provided with two mounting slots, and storage slots are provided on both sides of the mounting slots. A through slot is provided above the storage slots. A connecting rod is movably provided in the storage slots. A locking block is fixedly provided at one end of the connecting rod. Two insert plates are fixedly provided at the bottom of the vibrator. Locking blocks are fixedly provided on both sides of the insert plates. The sides of the locking blocks and the locking blocks that are close to each other are provided with parallel inclined surfaces.

[0011] Optionally, a spring is fitted on the connecting rod, one end of the spring is in contact with the locking block, and the other end of the spring is in contact with the inner wall of one side of the mounting groove. A pull rod is fixedly provided on the top of the connecting rod, and the top end of the pull rod passes through the through groove and is fixedly provided with a pull handle.

[0012] Optionally, the inner wall of the front side and the inner wall of the back side of the mounting groove are provided with two limiting grooves, and the front side and the back side of the first card block are fixedly provided with limiting blocks, and the limiting blocks and the limiting grooves are movably connected.

[0013] Compared with the prior art, the present invention has the following beneficial technical effects:

[0014] 1. This utility model, through the setting of a stirring structure and a vibrator, uses a motor-driven rotating shaft to rotate a stirring plate one, and simultaneously uses a bevel gear transmission to drive a crossbar to drive a stirring plate two to achieve multi-angle stirring, forming a three-dimensional stirring system to eliminate dead corners. The vibrator generates continuous micro-vibrations, keeping the material particles in an active state, breaking the cohesion between particles and the adhesion between the material and the tank wall. The two work together to effectively break particle aggregation, reduce material accumulation in the tank, significantly reduce the probability of dry-mixed mortar clumping, and ensure material quality.

[0015] 2. This utility model, through the arrangement of locking block one, locking block two, spring and pull rod, enables quick assembly and disassembly of the vibrator without the need for additional tools, greatly simplifying the inspection and replacement process of the vibrator, facilitating maintenance and improving equipment maintenance efficiency. Attached Figure Description

[0016] Figure 1 A first-view perspective three-dimensional structural diagram of the present invention is provided;

[0017] Figure 2 A second-view three-dimensional structural schematic diagram of the present invention is provided;

[0018] Figure 3 A side sectional view of the present invention is provided;

[0019] Figure 4 An exploded structural diagram of the vibration component in this utility model is provided;

[0020] Figure 5 An exploded side sectional view of the vibration component in this utility model is provided.

[0021] Figure label:

[0022] 1. Tank body;

[0023] 2. Feed pipe;

[0024] 3. Cover plate;

[0025] 4. Mixing structure; 401. Motor; 402. Rotating shaft; 403. Mixing plate one; 404. Feeding screw; 405. Bevel gear one; 406. Bevel gear two; 407. Crossbar; 408. Mixing plate two; 409. Protective cover;

[0026] 5. Discharge assembly;

[0027] 6. Vibration assembly; 601. Fixing plate; 602. Vibrator; 603. Insert plate; 604. Second locking block; 605. Mounting slot; 606. Storage slot; 607. Through slot; 608. Connecting rod; 609. First locking block; 610. Spring; 611. Pull rod. Detailed Implementation

[0028] The technical solutions of this disclosure will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments.

[0029] The components of the embodiments of this disclosure, which are typically described and shown in the accompanying drawings, can be arranged and designed in a variety of different configurations. Therefore, the following detailed description of embodiments of this disclosure provided in the drawings is not intended to limit the scope of the claimed disclosure, but merely to illustrate selected embodiments of the disclosure.

[0030] Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0031] In the description of this disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0032] In the description of this disclosure, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0033] Example

[0034] like Figure 1-5 As shown, the present invention proposes an anti-caking dry-mixed mortar storage tank, including a tank body 1, a feed pipe 2 at the top of the tank body 1, a cover plate 3 movably provided above the feed pipe 2, a sealing gasket at the bottom of the cover plate 3, the sealing gasket is used to improve the sealing performance and prevent the infiltration of external humid air, a discharge component 5 is fixedly provided at the bottom of the tank body 1, and a stirring structure 4 is provided inside the tank body 1, the stirring structure 4 is used to break up particle agglomeration and prevent the formation of lumps;

[0035] The stirring structure 4 includes a motor 401. A rotating shaft 402 is fixedly mounted on the output end of the motor 401. Multiple sets of stirring plates 403 are mounted on the outside of the rotating shaft 402. A crossbar 407 is provided between each set of stirring plates 403. Two bevel gears 405 are fixedly mounted on the rotating shaft 402. Bevel gears 406 are provided on both sides of each bevel gear 405. The bevel gears 405 and 406 mesh and drive each other. The closest ends of each set of crossbars 407 are fixedly connected to one side of each set of bevel gears 406. Multiple sets of stirring plates 408 are mounted on the outside of the crossbars 407. Below the rotating shaft 402 is a feeding screw 404, which is used to generate continuous propulsion force to ensure uniform and quantitative output of materials. Each set of bevel gears 406 is fixedly equipped with a protective cover 409. The protective cover 409 is fixedly connected to the inner wall of the tank 1. The crossbar 407 and the rotating shaft 402 are movably connected to the protective cover 409. The stirring structure 4 is used to break up particle aggregation and prevent agglomeration. Multiple sets of stirring plates 403 and stirring plates 408 can stir the materials in different directions, thereby eliminating stirring dead corners and avoiding local material accumulation and agglomeration.

[0036] Multiple vibration components 6 are fixedly installed on the outside of the tank body 1. The vibration components 6 are used to put the material particles into a micro-motion state, breaking the adsorption and cohesion between the particles. The vibration components 6 include a fixed plate 601, which is fixedly connected to the tank body 1. A vibrator 602 is provided on one side of the fixed plate 601. The fixed plate 601 has two mounting grooves 605. There are storage grooves 606 on both sides of the mounting grooves 605. There is a through groove 607 above the storage grooves 606. A connecting rod 608 is movably installed in the storage groove 606. A locking block 609 is fixedly installed at one end of the connecting rod 608. There are two limiting grooves on the front inner wall and the back inner wall of the mounting groove 605. There are limiting blocks fixed on the front and back of the locking block 609. The limiting blocks and the limiting grooves are movably connected. A spring 610 is fitted onto the connecting rod 608. One end of the spring 610 is attached to the first locking block 609, and the other end of the spring 610 is attached to the inner wall of one side of the mounting groove 605. A pull rod 611 is fixedly installed on the top of the connecting rod 608. The top end of the pull rod 611 passes through the through groove 607 and is fixedly fitted with a pull handle. Two insert plates 603 are fixedly installed at the bottom of the vibrator 602. The second locking block 604 is fixedly installed on both sides of the insert plate 603. The first locking block 609 and the second locking block 604 are both provided with parallel inclined surfaces on the side that are close to each other. The vibration of the vibration component 6 can cause the tank wall to make a slight displacement, which breaks the adhesion between the material and the tank wall, allowing the residual material to fall off and be discharged with the mainstream material, reducing the accumulation of material in the tank, reducing material waste, and preventing the residual old material from being pressed and deteriorated for a long time, affecting the quality of the new material.

[0037] In this embodiment, the motor 401 provides power to multiple stirring plates 403 and 408. Before use, the rotation cycle and duration of the motor 401 are set, and the vibration frequency of the vibrator 602 is also set. The motor 401 drives the rotating shaft 402, which in turn drives two bevel gears 405 and multiple stirring plates 403. The two bevel gears 405 then drive two sets of bevel gears 406, which in turn drive the crossbar 407. The crossbar 407 then drives the stirring plates 408, thus achieving stirring of materials from different directions. This not only prevents material from clumping but also avoids stirring dead zones. The multiple vibrators 602 cause slight displacement of the tank wall, breaking the adhesion between the material and the tank wall, allowing residual material to fall off and... Discharge with the main material to reduce material accumulation in the tank, thereby reducing material waste and preventing long-term accumulation and deterioration of residual old material, which would affect the quality of the material. When the vibrator 602 needs to be removed, pull the two sets of pull rods 611 simultaneously in opposite directions. The pull rods 611 drive the connecting rod 608, which in turn drives the locking block 609. After the locking block 609 separates from the locking block 604, pull the vibrator 602 outward to complete the disassembly. During installation, insert the two insert plates 603 into the mounting slot 605. The locking blocks 604 on both sides of the insert plates 603 press against the locking block 609. After the locking block 604 separates from the inclined surface of the locking block 609, the spring 610 causes the locking block 609 to reset and lock onto the locking block 604, thus realizing the installation of the vibrator 602.

[0038] The above specific embodiments are merely several optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A dry-mixed mortar storage tank for preventing caking, comprising a tank body (1), wherein a feed pipe (2) is provided at the top of the tank body (1), and a cover plate (3) is movably provided above the feed pipe (2), characterized in that: The bottom of the cover plate (3) is provided with a sealing gasket, which is used to improve the sealing performance and prevent the outside humid air from seeping in. The bottom of the tank (1) is fixedly provided with a discharge component (5). The tank (1) is provided with a stirring structure (4), which is used to break up particle aggregation and prevent agglomeration. The stirring structure (4) includes a motor (401), and a rotating shaft (402) is fixedly provided at the output end of the motor (401). Multiple sets of stirring plates (403) are provided outside the rotating shaft (402). A crossbar (407) is provided between each set of stirring plates (403), and multiple sets of stirring plates (408) are provided outside the crossbar (407).

2. The anti-caking dry-mixed mortar storage tank according to claim 1, characterized in that, Two bevel gears (405) are fixedly mounted on the rotating shaft (402). Two bevel gears (406) are mounted on both sides of the bevel gears (405). The bevel gears (405) and the bevel gears (406) mesh and drive each other. The end of each set of crossbars (407) that is close to each other is fixedly connected to one side of each set of bevel gears (406).

3. A dry-mixed mortar storage tank for preventing caking according to claim 2, characterized in that, A feeding screw (404) is provided below the rotating shaft (402). Each set of bevel gears (406) is fixedly provided with a protective cover (409). The protective cover (409) is fixedly connected to the inner wall of the tank (1). The crossbar (407) and the rotating shaft (402) are both movably connected to the protective cover (409).

4. A dry-mixed mortar storage tank for preventing caking according to claim 1, characterized in that, Multiple vibration components (6) are fixedly provided on the outside of the tank (1). The vibration components (6) are used to make the material particles in a micro-motion state, breaking the adsorption force and cohesion between the particles. The vibration components (6) include a fixing plate (601), which is fixedly connected to the tank (1). A vibrator (602) is provided on one side of the fixing plate (601).

5. A dry-mixed mortar storage tank for preventing caking according to claim 4, characterized in that, The fixing plate (601) is provided with two mounting slots (605), and storage slots (606) are provided on both sides of the mounting slots (605). A through slot (607) is provided above the storage slots (606). A connecting rod (608) is movably provided in the storage slots (606). A locking block (609) is fixed at one end of the connecting rod (608). Two insert plates (603) are fixed at the bottom of the vibrator (602). Locking blocks (604) are fixed on both sides of the insert plates (603). The sides of the locking blocks (609) and the locking blocks (604) that are close to each other are provided with parallel inclined surfaces.

6. A dry-mixed mortar storage tank for preventing caking according to claim 5, characterized in that, A spring (610) is fitted on the connecting rod (608). One end of the spring (610) is attached to the first locking block (609), and the other end of the spring (610) is attached to the inner wall of one side of the mounting groove (605). A pull rod (611) is fixedly provided on the top of the connecting rod (608), and the top end of the pull rod (611) passes through the through groove (607) and is fixedly provided with a pull handle.

7. A dry-mixed mortar storage tank for preventing caking according to claim 5, characterized in that, The mounting groove (605) has two limiting grooves on its front inner wall and back inner wall, and the first card block (609) has a limiting block fixedly provided on its front and back, and the limiting block and the limiting groove are movably connected.