Preparation device of heat-resistant high-strength polyethylene cable material

By combining premixing in a mixing tank, shearing with conveyor rollers, and cleaning with agitator brushes, the problems of material quantity deviation and adhesion were solved, achieving high heat resistance, high strength, and consistent processing of polyethylene cable material, and improving production efficiency.

CN224544990UActive Publication Date: 2026-07-24KUNMING SUOXUN POLYMER MATERIAL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KUNMING SUOXUN POLYMER MATERIAL CO LTD
Filing Date
2025-07-18
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

In the prior art, the polyethylene cable material preparation device is prone to material quantity deviation during the material addition process, which affects the preparation quality. In addition, the material is prone to sticking to the inner wall during the stirring process, resulting in residual deterioration.

Method used

The system combines premixing in a mixing tank with shearing by conveyor rollers, along with stirring blades and brushes to clean the inner wall, achieving uniform material distribution and cleaning, and ensuring full reaction and consistency of the materials.

Benefits of technology

It achieves uniform distribution and full reaction of materials, improves the heat resistance and high strength of cable materials, increases production efficiency, avoids deterioration due to material residue, and ensures processing consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224544990U_ABST
    Figure CN224544990U_ABST
Patent Text Reader

Abstract

The utility model discloses a kind of polyethylene cable material preparation devices of heat resistance high strength, it includes: support platform and stirring chamber, the vertical plate is fixedly connected on the support platform upper surface, the vertical plate one side is rotatably connected with the pivot, the pivot one end is fixedly connected with mixing bucket, the fixed box is fixedly connected in the mixing bucket inner bottom, slidingly connected with moving plate in the mixing bucket side wall middle part, the moving plate one end is fixedly connected with control plate, the support platform upper surface is provided with conveying chamber, two conveying rollers are rotatably connected in the conveying chamber inner wall, stirring rod is rotatably connected in the stirring chamber inner top, the stirring rod outside is fixedly connected with multiple stirring vane every interval, spring is arranged in every interval stirring vane inside in multiple stirring vane, multiple spring one end is fixedly connected with brush. Through the above structure, ensure that the components required by heat resistance, high strength are uniformly distributed and the processing consistency of material.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of cable material preparation technology, and in particular to a heat-resistant and high-strength polyethylene cable material preparation device. Background Technology

[0002] Cables are typically rope-like structures made of several or groups of conductors (at least two conductors per group) twisted together. Each group of conductors is insulated from the others and is often twisted around a central conductor. The entire cable is covered with a highly insulating outer layer. Cables are characterized by being internally energized and externally insulated.

[0003] When applying for this utility model, a search revealed a Chinese patent that discloses a "heat-resistant and high-strength polyethylene cable material preparation device" with application number "202222885044.X". This patent uses a combination of a tank, an annular material cover, multiple baffles, and multiple feed hoppers to simultaneously feed polyethylene, reaction slurry, and various additives. Each time the material is added, it will remain on the baffles, which may lead to deviations in the amount of material and affect the quality of the prepared product. Utility Model Content

[0004] The purpose of this invention is to provide a heat-resistant and high-strength polyethylene cable material preparation device, which has the functions of premixing and uniform feeding, and can clean the material adhering to the inner wall of the mixing chamber in real time during the mixing process.

[0005] To achieve the above objectives, a heat-resistant and high-strength polyethylene cable material preparation device is provided, comprising: a support platform and a mixing chamber. A vertical plate is fixedly connected to the upper surface of the support platform, a rotating shaft is rotatably connected to one side of the vertical plate, a mixing drum is fixedly connected to one end of the rotating shaft, a fixed box is fixedly connected to the bottom of the mixing drum, a movable plate is slidably connected to the middle of the side wall of the mixing drum, a control plate is fixedly connected to one end of the movable plate, and a conveying chamber is provided on the upper surface of the support platform, with two conveying rollers rotatably connected to the inner wall of the conveying chamber.

[0006] According to the aforementioned heat-resistant and high-strength polyethylene cable material preparation device, a stirring rod is rotatably connected to the top of the stirring chamber, and multiple stirring blades are fixedly connected at intervals to the outside of the stirring rod. Each stirring blade with an interval of one blade is provided with a spring inside, and a brush is fixedly connected to one end of each spring.

[0007] According to the aforementioned heat-resistant and high-strength polyethylene cable material preparation device, a gear box is provided on the outer wall of the conveying chamber, and two gears are rotatably connected to the inner wall of the gear box. The central shafts of the two gears are respectively fixedly connected to one end of two conveying rollers.

[0008] According to the aforementioned heat-resistant and high-strength polyethylene cable material preparation device, a first motor is provided on the outer wall of the gear box, and the output end of the first motor is fixedly connected to the side wall of one of the gears.

[0009] According to the aforementioned heat-resistant and high-strength polyethylene cable material preparation device, a fixed plate is fixedly connected to the upper surface of the movable plate, the outer side of the control plate is slidably connected to the inner wall of the fixed box, and a bolt is threadedly connected to the middle of the fixed plate and its front end extends to the inside of the side wall of the mixing barrel and is threadedly connected thereto.

[0010] According to the aforementioned heat-resistant and high-strength polyethylene cable material preparation device, the bottom of the mixing tank is provided with an outlet, the top of the conveying chamber is provided with a feeding hopper, the top of the stirring chamber is provided with a liquid inlet, and the upper end of the liquid inlet is fitted with a protective cover.

[0011] According to the aforementioned heat-resistant and high-strength polyethylene cable material preparation device, a second motor is provided on one side of the vertical plate, and the output end of the second motor is fixedly connected to the rotating shaft. A third motor is provided on the top of the stirring chamber, and the output end of the third motor is fixedly connected to one end of the stirring rod.

[0012] According to the aforementioned heat-resistant and high-strength polyethylene cable material preparation device, a heating plate is provided in the middle of the side wall of the mixing chamber, a discharge port is provided at the connection between the conveying chamber and the mixing chamber, and support legs are provided at the four corners of the bottom of the mixing chamber.

[0013] According to the aforementioned heat-resistant and high-strength polyethylene cable material preparation device, the inlet and outlet of the mixing tank are both equipped with matching covers, and clamps are provided at the connection points between the two covers and the inlet and outlet of the mixing tank.

[0014] The above-mentioned solution has the following beneficial effects:

[0015] 1. This utility model utilizes the premixing ability of the mixing tank to initially disperse and mix multiple raw materials, avoiding the accumulation of a large amount of a single raw material, laying the foundation for subsequent processing. The shearing action of the conveying roller can break up material agglomeration, enhance the mixing effect, and feed the material at a uniform speed, avoiding the accumulation of lumps that are difficult to melt due to instantaneous material discharge. The heating and stirring in the mixing chamber allows the material to react fully under temperature control, ensuring that the components required for heat resistance and high strength are evenly distributed.

[0016] 2. The brush connected to the spring in the stirring blade of this utility model fits against the inner wall, which can clean the material adhering to the inner wall of the stirring chamber in real time during the stirring process, avoid the residual material from deteriorating due to long-term heating, and at the same time allow the brushed material to re-participate in the mixing, ensuring the consistency of material processing and improving production efficiency.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a perspective view of the moving plate and control plate of the heat-resistant and high-strength polyethylene cable material preparation device of this utility model;

[0020] Figure 2 This is a cross-sectional view of a heat-resistant and high-strength polyethylene cable material preparation device according to the present invention.

[0021] Figure 3 This is a cross-sectional view of the conveyor roller of a heat-resistant and high-strength polyethylene cable material preparation device according to the present invention.

[0022] Figure 4 This is a cross-sectional view of the stirring device of the heat-resistant and high-strength polyethylene cable material preparation apparatus of this utility model;

[0023] Figure 5 This utility model relates to a device for preparing heat-resistant and high-strength polyethylene cable material. Figure 2 Enlarged view of point A in the middle;

[0024] Figure 6 This utility model relates to a device for preparing heat-resistant and high-strength polyethylene cable material. Figure 2 Enlarged view of point B in the middle.

[0025] Legend:

[0026] 1. Support platform; 2. Conveying roller; 3. Discharge port; 4. Gear; 5. First motor; 6. Gear box; 7. Feed hopper; 8. Brush; 9. Second motor; 10. Vertical plate; 11. Rotating shaft; 12. Mixing tank; 13. Spring; 14. Outlet; 15. Conveying chamber; 16. Third motor; 17. Heating plate; 18. Protective cover; 19. Liquid inlet; 20. Stirring rod; 21. Stirring chamber; 22. Stirring blade; 23. Support leg; 24. Clamp; 25. Discharge port; 26. Fixing box; 27. Moving plate; 28. Control plate; 29. ​​Bolt; 30. Fixing plate. Detailed Implementation

[0027] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0028] Reference Figure 1-6 This utility model discloses a heat-resistant and high-strength polyethylene cable material preparation device, which includes: a support platform 1 and a mixing chamber 21. A vertical plate 10 is fixedly connected to the upper surface of the support platform 1 for mounting a rotating shaft 11 and a second motor 9. The rotating shaft 11 is rotatably connected to one side of the vertical plate 10, driving the mixing tank 12 to rotate. One end of the rotating shaft 11 is fixedly connected to the mixing tank 12 to premix the materials. A fixed box 26 is fixedly connected to the bottom of the mixing tank 12, which is connected to a moving plate 27 to form a sealing plate to prevent the materials from falling. The interior provides a sliding space for a control plate 28. The moving plate 27 is slidably connected to the middle of the side wall of the mixing tank 12 for premixing. When the material is mixed, the moving plate 27 is pulled to separate it from the fixed box 26 to complete the feeding. One end of the moving plate 27 is fixedly connected to the control plate 28, and a circular hole is provided in the middle. Pulling the moving plate 27 will cause the control plate 28 to be pulled out from the inside of the fixed box 26. The distance of pulling the moving plate 27 is adjusted according to the amount of material to be fed, thereby adjusting the area of ​​the circular hole of the control plate 28 so that the material can leak out from the circular hole. The upper surface of the support platform 1 is provided with a conveying chamber 15 to provide an installation place for the conveying roller 2. Two conveying rollers 2 are rotatably connected to the inner wall of the conveying chamber 15 to shear the material, enhance the mixing effect, and shorten the melting speed of the agglomerated material.

[0029] A stirring rod 20 is rotatably connected to the top of the mixing chamber 21, which drives the stirring blades 22 to rotate and thus mix the materials. Multiple stirring blades 22 are fixedly connected to the outside of the stirring rod 20 at intervals. Each stirring blade 22 has a spring 13 inside, which keeps the brush 8 in contact with the inner wall of the mixing chamber 21 by its own elasticity. A brush 8 is fixedly connected to one end of each spring 13 to brush off the material adhering to the inner wall of the mixing chamber 21 so that it can continue to participate in the mixing process.

[0030] A gear box 6 is provided on the outer wall of the conveying chamber 15 to provide an installation place for the gears 4. Two gears 4 are rotatably connected to the inner wall of the gear box 6. The two gears 4 mesh with each other and drive the conveying roller 2 to rotate. The central shafts of the two gears 4 are respectively fixedly connected to one end of the two conveying rollers 2.

[0031] A first motor 5 is provided on the outer wall of the gear box 6, which drives one of the gears 4 to rotate, thereby driving the other gear 4 to rotate, so as to realize the function of operating the two conveying rollers 2. The output end of the first motor 5 is fixedly connected to the side wall of one of the gears 4.

[0032] A fixed plate 30 is fixedly connected to the upper surface of the movable plate 27. The fixed plate 30 has a threaded hole in the middle, which cooperates with the bolt 29 to fix it to the side wall of the mixing tank 12. The control plate 28 is slidably connected to the inner wall of the fixed box 26. The fixed plate 30 is threadedly connected to the bolt 29 in the middle and the front end extends into the inside of the side wall of the mixing tank 12 and is threadedly connected to it.

[0033] The bottom of the mixing tank 12 is provided with an outlet 14, and the premixed material falls from the outlet 14 into the feed hopper 7. The top of the conveying chamber 15 is provided with a feed hopper 7, and the material enters the conveying chamber 15 from the feed hopper 7. The top of the mixing chamber 21 is provided with a liquid inlet 19, which is a channel for adding liquid materials. The upper end of the liquid inlet 19 is fitted with a protective cover 18 to prevent the material in the mixing chamber 21 from splashing out during operation.

[0034] A second motor 9 is installed on one side of the vertical plate 10, which drives the rotating shaft 11 to rotate the mixing tank 12 to achieve material premixing. The output end of the second motor 9 is fixedly connected to the rotating shaft 11. A third motor 16 is installed on the top of the mixing chamber 21, which drives the stirring rod 20 to rotate the stirring blade 22 to achieve the stirring effect. The output end of the third motor 16 is fixedly connected to one end of the stirring rod 20.

[0035] A heating plate 17 is provided in the middle of the side wall of the mixing chamber 21 to heat and melt the material in the mixing chamber 21. The connection between the conveying chamber 15 and the mixing chamber 21 is provided with a discharge port 3. The material is conveyed by the conveying roller 2 to the discharge port 3 and then falls into the mixing chamber 21. Support legs 23 are provided at the four corners of the bottom of the mixing chamber 21 to support the mixing chamber 21.

[0036] Both the inlet and outlet 25 of the mixing tank 12 are equipped with matching covers. The connection between the two covers and the inlet and outlet 25 of the mixing tank 12 is provided with clamps 24 to connect the covers and the openings.

[0037] Working principle: During use, open the protective cover 18 and directly add the required liquid material into the mixing chamber 21 through the inlet 19, then close the protective cover 18. Open the clamp 24 at the feed port of the mixing tank 12 and add various solid materials into the mixing tank 12. Then, close the feed port cover onto the mixing tank 12 and lock the feed in place with the clamp 24. Start the second motor 9 to drive the rotating shaft 11, causing the mixing tank 12 to rotate, thereby pre-mixing the various solid materials. After pre-mixing, unscrew the bolt 29 and pull out the moving plate 27 to remove the control plate 28 from the fixed box 26, exposing the circular hole in the center of the control plate 28. When the feeding speed needs to be controlled, adjust the exposed area of ​​the circular hole; for slow feeding, adjust the area of ​​the hole. This reduces the exposed area of ​​the circular hole, and the moving plate 27 is pulled outwards over a short distance. Conversely, the premixed material flows down from the circular hole through the feed hopper 7 into the conveying chamber 15, where it is conveyed at a uniform speed by two conveying rollers 2 and sheared. The sheared material flows down from the discharge port 3 into the mixing chamber 21, where it is stirred and melted with the liquid material. The third motor 16 is started to drive the stirring rod 20 to rotate the stirring blade 22 to stir the material. The brush 8 connected to the spring 13 in the stirring blade 22 adheres to the inner wall and cleans the material adhering to the inner wall of the mixing chamber 21 during the stirring process. At the same time, the brushed material is allowed to re-participate in the mixing. After preparation, the clamp 24 on the discharge port 25 is opened to release the material from the discharge port 25.

[0038] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. An apparatus for preparing heat-resistant, high-strength polyethylene cable material, comprising: The support platform (1) and the mixing chamber (21) are characterized in that a vertical plate (10) is fixedly connected to the upper surface of the support platform (1), a rotating shaft (11) is rotatably connected to one side of the vertical plate (10), a mixing tank (12) is fixedly connected to one end of the rotating shaft (11), a fixed box (26) is fixedly connected to the bottom of the mixing tank (12), a moving plate (27) is slidably connected to the middle of the side wall of the mixing tank (12), a control plate (28) is fixedly connected to one end of the moving plate (27), and a conveying chamber (15) is provided on the upper surface of the support platform (1), and two conveying rollers (2) are rotatably connected to the inner wall of the conveying chamber (15). The stirring chamber (21) is rotatably connected to the top of the stirring rod (20). Multiple stirring blades (22) are fixedly connected to the outside of the stirring rod (20) at intervals. Each stirring blade (22) with an interval of one is provided with a spring (13). A brush (8) is fixedly connected to one end of each of the multiple springs (13).

2. The apparatus for preparing heat-resistant and high-strength polyethylene cable material according to claim 1, characterized in that, The outer wall of the conveying chamber (15) is provided with a gear box (6), and the inner wall of the gear box (6) is rotatably connected with two gears (4). The central shafts of the two gears (4) are respectively fixedly connected to one end of the two conveying rollers (2).

3. The apparatus for preparing heat-resistant and high-strength polyethylene cable material according to claim 2, characterized in that, The gearbox (6) is provided with a first motor (5) on its outer wall, and the output end of the first motor (5) is fixedly connected to the side wall of one of the gears (4).

4. The apparatus for preparing heat-resistant and high-strength polyethylene cable material according to claim 1, characterized in that, The upper surface of the movable plate (27) is fixedly connected to a fixed plate (30), the outside of the control plate (28) is slidably connected to the inner wall of the fixed box (26), and the middle of the fixed plate (30) is threaded with a bolt (29) and the front end extends to the inside of the side wall of the mixing tank (12) and is threadedly connected to it.

5. The apparatus for preparing heat-resistant and high-strength polyethylene cable material according to claim 1, characterized in that, The bottom of the mixing tank (12) is provided with an outlet (14), the top of the conveying chamber (15) is provided with a feed hopper (7), the top of the stirring chamber (21) is provided with a liquid inlet (19), and the upper end of the liquid inlet (19) is fitted with a protective cover (18).

6. The apparatus for preparing heat-resistant and high-strength polyethylene cable material according to claim 1, characterized in that, A second motor (9) is provided on one side of the vertical plate (10), and the output end of the second motor (9) is fixedly connected to the rotating shaft (11). A third motor (16) is provided on the top of the stirring chamber (21), and the output end of the third motor (16) is fixedly connected to one end of the stirring rod (20).

7. The apparatus for preparing heat-resistant and high-strength polyethylene cable material according to claim 1, characterized in that, A heating plate (17) is provided in the middle of the side wall of the mixing chamber (21). A discharge port (3) is provided at the connection between the conveying chamber (15) and the mixing chamber (21). Support legs (23) are provided at the four corners of the bottom of the mixing chamber (21).

8. The apparatus for preparing heat-resistant and high-strength polyethylene cable material according to claim 1, characterized in that, The mixing tank (12) is equipped with matching covers at its inlet and outlet (25), and clamps (24) are provided at the connection points between the two covers and the inlet and outlet (25) of the mixing tank (12).