Hot-melt machine for controlling board processing

By designing a hot melt machine with a movable heating head and a three-axis collaborative control system, the problems of inaccurate positioning and unstable temperature in traditional hot melt machines have been solved, achieving high-precision and high-efficiency control board processing.

CN224545358UActive Publication Date: 2026-07-24WUXI QISHENG ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI QISHENG ELECTRONICS CO LTD
Filing Date
2025-07-21
Publication Date
2026-07-24

AI Technical Summary

Technical Problem

Traditional hot melt machines for processing control boards suffer from insufficient positioning accuracy and unstable temperature control, making it difficult to adapt to the processing needs of control boards of different sizes.

Method used

A hot melt assembly comprising a worktable, motor, screw, slide bar, and heating head was designed. It achieves precise positioning and stable heating through a three-axis collaborative control system. It adopts a movable heating head and a multi-dimensional adjustment mechanism to adapt to the processing of control boards of different sizes.

Benefits of technology

It achieves high-precision and high-stability control board welding, improves welding quality and production efficiency, and adapts to the processing needs of control boards of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot melting machine for control board processing belongs to control board processing technical field, including work table, and its top surface has opened first recess and its top surface both ends all are fixed with installation platform, and the top surface of two installation platforms has opened the installation groove, and the top plate is equipped in the installation groove and its lateral wall has opened the sliding slot mouth, and the first motor is installed in the first recess, and its output end is connected with first screw rod, and the first screw rod side surface is connected with the thread sleeve of screw thread, and the thread sleeve side surface is fixed with two opposite L type rods, and the first sliding rod is slidably connected in the sliding slot mouth, and the first sliding rod other end is fixed in the other end of L type rod, and the work table top surface is installed with hot melting subassembly, using this hot melting machine, and the heating head can move freely to adapt to the processing demand of different size control board, and effectively solved the core problem of traditional equipment adjustment difficulty, and the positioning is not accurate, and provided high accuracy, high stability hot melting solution scheme for control board processing.
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Description

Technical Field

[0001] This utility model relates to the field of control board processing technology, and in particular to a hot melt machine for processing control boards. Background Technology

[0002] A control board hot melt machine is an automated or semi-automated device that uses precise control of key parameters such as heating temperature, pressure and time to achieve the welding or forming of materials (such as plastics, metals or composites). Its core is the integration of a high-precision control board (usually a PLC, microprocessor or dedicated circuit board) to coordinate the entire hot melt process and ensure the efficiency, consistency and reliability of welding or forming operations.

[0003] Traditional hot melt machines for control board processing generally suffer from problems such as insufficient positioning accuracy and unstable temperature control, resulting in inconsistent welding quality and seriously affecting product yield. Existing hot melt machines mostly employ a fixed heating head design, which is difficult to adapt to the processing requirements of control boards of different sizes. Therefore, there is an urgent need to design a new type of hot melt machine for control board processing to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a hot melt machine for processing control boards, so as to solve the problem that existing hot melt machines for processing control boards mostly use fixed heating heads, which makes it difficult to adapt to the processing needs of control boards of different sizes.

[0005] To solve the above technical problems, this utility model provides a hot melt machine for processing control boards, including a worktable. The top surface of the worktable has a first groove and mounting platforms are fixed at both ends of the top surface. The top surfaces of the two mounting platforms have mounting grooves. The mounting grooves are provided with top plates and sliding grooves on their side walls. A first motor is installed in the first groove, and its output end is connected to a first screw. A threaded sleeve is threaded to the side of the first screw. Two L-shaped rods with opposite positions are fixed to the side of the threaded sleeve. A first sliding rod is slidably connected in the sliding groove, and the other end of the first sliding rod is fixed to the other end of the L-shaped rod. A hot-melting assembly is installed on the top surface of the workbench.

[0006] As a further improvement to the above technical solution: Optionally, the hot melt assembly includes a horizontal plate, a second motor, and a vertical plate. The horizontal plate is fixed to the top surface of the workbench and has a second groove on its top surface. The second motor is fixed to one end of the horizontal plate, and its output end extends to the second groove and is connected to a second screw. A first moving block is threadedly connected to the side of the second screw, and a bearing block is fixed to the top surface of the first moving block. The vertical plate is fixed to the top surface of the bearing block, and a third groove is opened on its side. A cylinder is installed on the top surface inside the third groove, and its piston rod is connected to a second moving block. A moving plate is fixed to the side of the second moving block. A straight slot is opened on the top surface of the moving plate and a straight plate is fixed thereon. A second sliding rod is slidably connected in the straight slot. A first support block is fixed to the top of the second sliding rod, and a second support block is fixed to its bottom. Several racks are fixed to the top surface of the straight plate. A horizontally arranged third motor is fixed to the top surface of the first support block. Its output end is connected to a gear that meshes with several racks. A mounting base is fixed to the bottom surface of the second support block, and a heating head is connected to the bottom end of the mounting base.

[0007] Optionally, a bearing is fixed to the sidewall of the second groove, and the bearing is connected to the other end of the second screw.

[0008] Optionally, the first movable block has a square structure and is slidably connected to the second groove.

[0009] Optionally, a limit block is fixed to the top end of the first screw.

[0010] Optionally, pads are fixed at all four corners of the bottom surface of the workbench.

[0011] In the hot melt machine for processing control boards provided by this utility model, the top surface of the worktable has a first groove and mounting platforms are fixed at both ends of the top surface. The top surfaces of the two mounting platforms have mounting slots. The mounting slots are provided with top plates and sliding grooves on their side walls. A first motor is installed in the first groove, and its output end is connected to a first screw. A threaded sleeve is threaded to the side of the first screw. Two L-shaped rods with opposite positions are fixed to the side of the threaded sleeve. A first sliding rod is slidably connected in the sliding groove. The other end of the first sliding rod is fixed to the other end of the L-shaped rod. A hot melt assembly is installed on the top surface of the worktable. Using this hot melt machine, the heating head can move freely to adapt to the processing needs of control boards of different sizes, effectively solving the core problems of difficult adjustment and inaccurate positioning of traditional equipment, and providing a high-precision and high-stability hot melt solution for control board processing. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the hot melt machine structure for processing control boards provided by this utility model; Figure 2 This is a front view of the hot melt machine for processing control boards provided by this utility model. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0015] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0016] This utility model provides a hot melt machine for processing control boards, the structure of which is as follows: Figure 1 , Figure 2 As shown, the system includes a worktable 1, with a first groove 3 on its top surface and mounting platforms 2 fixed at both ends. Mounting platforms 2 have mounting slots 5 on their top surfaces, with top plates 7 in the slots and sliding grooves 6 on their side walls. A first motor 11 is installed in the first groove 3, with a first screw 12 connected to its output end. A threaded sleeve 9 is threaded to the side of the first screw 12, and two L-shaped rods 10 in opposite positions are fixed to the side of the threaded sleeve 9. A first sliding rod 8 is slidably connected to the sliding groove 6, with the other end of the first sliding rod 8 fixed to the other end of the L-shaped rod 10. A hot melt assembly 4 is installed on the top surface of the worktable 1. Using a hot melt machine for control board processing effectively solves the core problems of difficult adjustment and inaccurate positioning in traditional equipment, providing a high-precision and high-stability hot melt solution for control board processing.

[0017] Specifically, the hot melt assembly 4 includes a horizontal plate 401, a second motor 402, and a vertical plate 403. The horizontal plate 401 is fixed to the top surface of the workbench 1, and its top surface has a second groove 404. The second motor 402 is fixed to one end of the horizontal plate 401, and its output end extends to the second groove 404 and is connected to a second screw 405. The side of the second screw 405 is threadedly connected to a first moving block 406, and a bearing block 408 is fixed to the top surface of the first moving block 406. The vertical plate 403 is fixed to the top surface of the bearing block 408, and its side surface has a third groove 407. A cylinder 409 is installed inside the top surface of the third groove 407, and its piston rod is connected to the second moving block 410. The second moving block 410 has a moving plate 411 fixed to its side. The top surface of the moving plate 411 has a straight groove 412 and a straight plate 413 is fixed thereon. A second sliding rod 414 is slidably connected in the straight groove 412. A first support block 416 is fixed to the top of the second sliding rod 414 and a second support block 417 is fixed to its bottom. Several racks 415 are fixed to the top surface of the straight plate 413. A third motor 418 is horizontally set to the top surface of the first support block 416. Its output end is connected to a gear 419 that meshes with several racks 415. A mounting base 420 is fixed to the bottom surface of the second support block 417. A heating head 421 is connected to the bottom end of the mounting base 420.

[0018] Furthermore, a bearing 422 is fixed to the side wall of the second groove 404, and the bearing 422 is connected to the other end of the second screw 405.

[0019] Furthermore, the first movable block 406 has a square structure and is slidably connected to the second groove 404.

[0020] Furthermore, a limit block 13 is fixed to the top of the first screw 12.

[0021] Furthermore, pads 14 are fixed at all four corners of the bottom surface of the workbench 1.

[0022] Operating procedures 1. X-axis positioning: Start the second motor 402 to drive the second screw 405 to rotate, which will move the first moving block 406 and the heating head 421 along the second groove 404 to above the target welding point; 2. Z-axis pressurization: Cylinder 409 pushes the second moving block 410 downward, so that the heating head 421 contacts the welding point and applies a preset pressure; 3. Y-axis fine adjustment: The third motor 418 drives the gear 419 to mesh with the rack 415, which in turn drives the second slide bar 414 to slide in the straight groove 412, so as to achieve precise alignment of the heating head 421; 4. Hot melt operation: After the heating head 421 is powered on and the temperature is raised to complete the welding, the first motor 11 is started to drive the first screw 12 to rotate. The screw 12 rotates through the threaded sleeve 9 and drives the L-shaped rod 10 to move, so that the first slide rod 8 slides in the slide groove 6 and the top plate 7 pushes out the control plate.

[0023] Beneficial effects This hot melt machine achieves high-precision hot melting of the control board through innovative mechanism design: the three-axis collaborative control system of the hot melt component 4 uses the second screw 405 driven by the second motor 402 to achieve coarse positioning on the X-axis, the moving plate 411 controlled by the cylinder 409 to provide stable Z-axis pressure, and the third motor 418 to complete the micron-level adjustment of the Y-axis through the meshing of the gear 419 and the rack 415, ensuring that the heating head 421 can be accurately aligned with the high-density welding points; the square sliding fit between the first moving block 406 and the second groove 404 enhances the stability of X-axis movement, and the bearing 422 effectively reduces the transmission friction of the second screw 405; the limit block 13 prevents the first screw 12 from overtraveling, the pad block 14 improves the overall shock resistance of the equipment, and the lifting mechanism of the top plate 7 of the worktable 1, through the precision transmission of the first screw 12 and the threaded sleeve 9 driven by the first motor 11, combined with the linkage of the L-shaped rod 10 and the first sliding rod 8, realizes the rapid ejection and unloading of the control board. This device combines the advantages of multi-dimensional precise positioning, intelligent pressure control, and efficient heat conduction, significantly improving the welding quality and production efficiency of the control board.

[0024] The above description is only a description of the preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the protection scope of the claims.

Claims

1. A hot melt machine for processing control boards, comprising a worktable (1), characterized in that, The workbench (1) has a first groove (3) on its top surface and mounting platforms (2) are fixed at both ends of its top surface. The two mounting platforms (2) have mounting grooves (5) on their top surfaces. The mounting grooves (5) have a top plate (7) and a sliding groove (6) on their side walls. The first groove (3) has a first motor (11) installed in it. The output end of the motor is connected to a first screw (12). The first screw (12) has a threaded sleeve (9) threaded to its side. The threaded sleeve (9) has two L-shaped rods (10) fixed to its side. The sliding groove (6) has a first sliding rod (8) slidably connected to it. The other end of the first sliding rod (8) is fixed to the other end of the L-shaped rod (10). The top surface of the workbench (1) is equipped with a hot melt assembly (4).

2. The hot melt machine for processing control boards as described in claim 1, characterized in that, The hot melt assembly (4) includes a horizontal plate (401), a second motor (402) and a vertical plate (403). The horizontal plate (401) is fixed to the top surface of the workbench (1) and has a second groove (404) on its top surface. The second motor (402) is fixed to one end of the horizontal plate (401), and its output end extends to the second groove (404) and is connected to a second screw (405). The side of the second screw (405) is threaded with a first moving block (406), and a bearing block (408) is fixed on the top surface of the first moving block (406). The vertical plate (403) is fixed to the top surface of the bearing block (408), and a third groove (407) is opened on its side. A cylinder (409) is installed on the top surface inside the third groove (407), and its piston rod is connected to a second moving block (410). A moving plate (411) is fixed to the side of the second moving block (410). A straight groove (412) is opened on the top surface of the moving plate (411) and a straight plate (413) is fixed thereon. A second sliding rod (414) is slidably connected in the straight groove (412). (414) A first support block (416) is fixed at the top and a second support block (417) is fixed at the bottom. Several racks (415) are fixed on the top surface of the straight plate (413). A third motor (418) is horizontally arranged on the top surface of the first support block (416). Its output end is connected to a gear (419) that meshes with several racks (415). A mounting base (420) is fixed on the bottom surface of the second support block (417). A heating head (421) is connected to the bottom end of the mounting base (420).

3. The hot melt machine for control board processing as described in claim 2, characterized in that, A bearing (422) is fixed to the side wall of the second groove (404), and the bearing (422) is connected to the other end of the second screw (405).

4. The hot melt machine for processing control boards as described in claim 2, characterized in that, The first movable block (406) has a square structure and is slidably connected to the second groove (404).

5. The hot melt machine for processing control boards as described in claim 1, characterized in that, A limit block (13) is fixed at the top of the first screw (12).

6. The hot melt machine for processing control boards as described in claim 1, characterized in that, The workbench (1) has pads (14) fixed at the four corners of its bottom surface.