Cable outer jacket trimming device

Abstract

The utility model relates to a cable outer sheath finishing device, it includes frame, the lower die assembly is fixedly arranged in the middle part of frame, the upper die assembly is set up in the frame top under the drive of lifting mechanism and can lift and fall, the lower die assembly includes the lower support plate, lower heating plate and lower die who set up in proper order from below to above, the lower die upper surface is equipped with the lower groove of different diameters, the upper die assembly includes the upper support plate, upper heating plate and upper die who set up in proper order from above to below, the upper die lower surface is equipped with the upper groove with the lower groove one to one, the inside surface of lower heating plate and upper heating plate is equipped with the first recess and has inserted the heat conduction plate in the first recess, the side surface of lower heating plate and upper heating plate is equipped with the mounting hole and is provided with the heating pipe in the mounting hole, the mounting hole is linked together with the first recess.

Description

Technical Field

[0001] This utility model relates to the field of cable sheath repair technology, specifically to a cable outer sheath repair device. Background Technology

[0002] Cables with complex structures, in addition to the insulation layers protecting each strand of conductor twisted together, generally have an outermost insulating protective layer called the outer sheath. During cable use, dragging and friction can cause wear, cracking, and other abnormalities in the outer sheath, leading to safety accidents. Damaged outer sheaths also affect the cable's mechanical and insulation properties. Therefore, a repair device is needed to repair damaged cable outer sheaths. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a cable outer sheath trimming device that is easy to use and has high working efficiency.

[0004] To solve the above problems, the technical solution adopted by this utility model is as follows: A cable outer sheath trimming device includes a frame. A lower mold assembly is fixedly disposed in the middle of the frame, and an upper mold assembly is disposed on the top of the frame under the drive of a lifting mechanism. The lower mold assembly includes a lower support plate, a lower heating plate, and a lower mold arranged sequentially from bottom to top. The upper surface of the lower mold has lower grooves of different diameters. The upper mold assembly includes an upper support plate, an upper heating plate, and an upper mold arranged sequentially from top to bottom. The lower surface of the upper mold has upper grooves that correspond one-to-one with the lower grooves. The inner sides of the lower heating plate and the upper heating plate have a first groove in which a heat-conducting plate is embedded. The sides of the lower heating plate and the upper heating plate have mounting holes in which heating tubes are disposed. The mounting holes are connected to the first groove.

[0005] In one embodiment of this utility model, a third groove with a smaller size than the first groove is provided at the bottom of the first groove, the mounting hole communicates with the side wall of the third groove, and the heating tube is located in the third groove; the heat-conducting plate is made of copper or aluminum alloy.

[0006] In one embodiment of this utility model, a second groove is provided on the outer side of the lower heating plate and the upper heating plate, and a heat insulation plate is embedded in the second groove.

[0007] In one embodiment of this utility model, the lower mold and the upper mold are provided with detection holes on their sides, the inner end of the detection holes is located at the center of the lower mold and the upper mold, and a temperature sensor is provided at the inner end of the detection holes.

[0008] In one embodiment of this utility model, the frame includes a square frame at the bottom and a square placement frame in the middle. The base frame and the placement frame support are connected together by four columns. A support column is also vertically fixed in the middle of one side of the base frame. The middle of the support column is fixedly connected to the middle of the side of the placement frame. A mounting frame is horizontally fixed inward at the upper end of the support column. The lifting mechanism is provided on the mounting frame. The lower mold assembly is set on the placement frame. The upper mold assembly is connected to the lifting rod of the lifting mechanism.

[0009] In one embodiment of this utility model, the lifting mechanism is a lifting cylinder vertically mounted above the mounting frame, and the lifting rod is the cylinder rod of the lifting cylinder; a guide rod is vertically fixed on each side of the lifting rod on the upper support plate, and a guide hole corresponding to the guide rod is opened on the mounting frame.

[0010] In one embodiment of this utility model, the upper support plate, the upper heating plate, and the upper mold are fixedly connected by a bolt assembly; a first mounting plate is fixedly provided on the placement frame, and the first mounting plate, the lower support plate, the lower heating plate, and the lower mold are fixedly connected by a bolt assembly.

[0011] In one embodiment of this utility model, the support column is a square tube, and the bottom, middle and upper inner sides of the support column are respectively provided with a first through hole, a second through hole and an elongated clearance hole. The heating pipe and temperature sensor wiring in the lower mold assembly enter the support column through the second through hole and exit through the first through hole; the heating pipe and temperature sensor wiring in the upper mold assembly enter the support column through the clearance hole and exit through the first through hole; the lifting cylinder pipeline enters the support column from the top of the support column and exits through the first through hole.

[0012] In one embodiment of this utility model, a second mounting plate is fixed on the base frame, and a control cabinet is provided on the second mounting plate. An air pump and a controller are provided inside the control cabinet, and pipes and lines passing through the first through hole are respectively connected to the air pump and the controller.

[0013] In one embodiment of this utility model, an operating platform is horizontally fixed on the side of the placement rack away from the support column; the operating platform is equipped with an electronic control button for controlling the extension and retraction of the lifting cylinder and a touch screen displaying the temperatures of two temperature sensors.

[0014] The beneficial effects of adopting the above technical solution are as follows: The cable outer sheath repair device provided by this utility model automatically raises the upper mold assembly through a lifting mechanism when repairing the cable outer sheath. After pre-treating the cable damage area, it is placed in the corresponding upper and lower grooves. The upper mold assembly is lowered through the lifting mechanism, so that the upper and lower grooves press the cable tightly. The heating tube heats the damaged area of ​​the cable, and the damaged area of ​​the outer sheath is vulcanized and repaired. The repair process is simple, convenient and efficient.

[0015] The lower and upper heating plates are equipped with heating pipes that work in conjunction with heat-conducting plates to achieve rapid heat diffusion and improve working efficiency. Insulation plates are installed on the back of the lower and upper heating plates to block heat diffusion, reduce energy waste, and save electricity.

[0016] The entire frame is welded from hollow square tubes, making it lightweight. The support columns are open at the top, and the sides are equipped with a first through hole, a second through hole, and a clearance hole to reduce exposed pipes and wiring and improve equipment safety. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure from the main perspective of this utility model.

[0018] Figure 2 yes Figure 1 A magnified view of a portion of point A in the middle.

[0019] Figure 3 This is a schematic diagram of the structure from the left perspective of this utility model.

[0020] Figure 4 This is a top-view structural diagram of the lower heating plate in this utility model.

[0021] Figure 5 This is a schematic diagram of the lower heating plate in this utility model from an upward perspective.

[0022] Figure 6 This is a schematic diagram of the first and third grooves of the lower heating plate in this utility model.

[0023] The components are as follows: 1. Base frame, 2. Column, 3. Placement frame, 4. Support column, 5. Mounting frame, 6. Lower support plate, 7. Lower heating plate, 8. Lower mold, 9. Lower groove, 10. Upper support plate, 11. Upper heating plate, 12. Upper mold, 13. Upper groove, 14. Lifting mechanism, 15. Lifting rod, 16. Guide rod, 17. First mounting plate, 18. First groove, 19. Heat-conducting plate, 20. Second groove, 21. Heat insulation plate, 22. Mounting hole, 23. Heating tube, 24. Detection hole, 25. First through hole, 26. Second through hole, 27. Clearance hole, 28. Second mounting plate, 29. Control cabinet, 30. Operating table, 31. Third groove. Detailed Implementation

[0024] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be clearly and completely described below in conjunction with specific embodiments.

[0025] like Figures 1-3 The cable outer sheath trimming device shown includes a frame. A lower mold assembly is fixedly mounted in the middle of the frame, and an upper mold assembly is mounted on the top of the frame, which is movable under the drive of a lifting mechanism 14. The lower mold assembly includes a lower support plate 6, a lower heating plate 7, and a lower mold 8 arranged sequentially from bottom to top. The upper surface of the lower mold 8 has lower grooves 9 of different diameters. The upper mold assembly includes an upper support plate 10, an upper heating plate 11, and an upper mold 12 arranged sequentially from top to bottom. The lower surface of the upper mold 12 has upper grooves 13 corresponding to the lower grooves 9. The lower grooves 9 and upper grooves 13 are both semi-circular and arranged sequentially on the lower mold 8 and upper mold 12 according to their diameters. Figure 4 As shown, the lower heating plate 7 and the upper heating plate 11 have a first groove 18 on their inner sides, and a heat-conducting plate 19 is embedded in the first groove 18. The lower heating plate 7 and the upper heating plate 11 have two mounting holes 22 on their sides, and heating tubes 23 are installed in the mounting holes 22. The mounting holes 22 are connected to the first groove 18, and the heat-conducting plate 19 is heated by the heating tubes 23, accelerating the diffusion of heat on the heating plate and improving heating efficiency. The heat-conducting plate 19 is made of copper or aluminum alloy.

[0026] When the cable outer sheath repair device repairs the cable outer sheath, the upper mold assembly is automatically raised by the lifting mechanism 14. After pre-treating the cable damage area, it is placed in the corresponding upper groove 13 and lower groove 9. The upper mold assembly is then lowered by the lifting mechanism 14, causing the upper groove 13 and lower groove 9 to press the cable tightly. The heating tube 23 heats the damaged area, applying pressure and heat to vulcanize and repair the outer sheath damage. The repair process is simple, convenient, and highly efficient. During pre-treatment, the cable damage area is filled with rubber filler strips and then wrapped with rubber repair tape.

[0027] In addition, the lower heating plate 7 and the upper heating plate 11 are connected to the heat-conducting plate 19 through the heating tube 23, which realizes the rapid diffusion of heat and improves working efficiency.

[0028] like Figure 6 As shown, the bottom of the first groove 18 is provided with a third groove 31, which is smaller than the first groove 18. The mounting hole 22 is in communication with the side wall of the third groove 31, and the heating tube 23 is located in the third groove 31.

[0029] like Figure 5As shown, as a further optimization, the outer surfaces of the lower heating plate 7 and the upper heating plate 11 are provided with a second groove 20, and a heat insulation plate 21 is embedded in the second groove 20. By providing a heat insulation plate 21 on the back of the lower heating plate 7 and the upper heating plate 11, heat diffusion can be blocked, energy waste can be reduced, and electricity can be saved.

[0030] The lower mold 8 and the upper mold 12 have detection holes 24 on their sides. The inner end of the detection hole 24 is located at the center of the lower mold 8 and the upper mold 12, and a temperature sensor is installed at the inner end of the detection hole 24. The temperature sensor is used to detect the temperature of the lower mold 8 and the upper mold 12 to ensure that the temperature is maintained at a preset temperature, which facilitates the control of the repair time at the damaged part of the cable.

[0031] The frame includes a rectangular base frame 1 at the bottom and a rectangular placement frame 3 in the middle. The base frame 1 and the placement frame 3 are connected together by four columns 2. A support column 4 is also vertically fixed to the middle of one side of the base frame 1, and the middle of the support column 4 is fixed to the middle of the side of the placement frame 3. A mounting frame 5 is horizontally fixed to the upper end of the support column 4 facing inward. The lifting mechanism 14 is provided on the mounting frame 5. The lower mold assembly is set on the placement frame 3, and the upper mold assembly is connected to the lifting rod 15 of the lifting mechanism 14. Specifically, the lifting mechanism 14 is a lifting cylinder vertically set above the mounting frame 5, and the lifting rod 15 is the cylinder rod of the lifting cylinder. A guide rod 16 is vertically fixed on each side of the lifting rod 15 on the upper support plate 10, and the mounting frame 5 has guide holes corresponding to the guide rods 16.

[0032] The upper support plate 10, the upper heating plate 11, and the upper mold 12 are fixedly connected by bolt assemblies; a first mounting plate 17 is fixedly provided on the placement frame 3, and the first mounting plate 17, the lower support plate 6, the lower heating plate 7, and the lower mold 8 are fixedly connected by bolt assemblies.

[0033] In one embodiment of this utility model, the support column 4 is a square tube. The bottom, middle, and upper inner sides of the support column 4 are respectively provided with a first through hole 25, a second through hole 26, and an elongated clearance hole 27. The heating pipe 23 and temperature sensor wiring in the lower mold assembly enter the support column 4 through the second through hole 26 and exit through the first through hole 25. The heating pipe 23 and temperature sensor wiring in the upper mold assembly enter the support column 4 through the clearance hole 27 and exit through the first through hole 25. The lifting cylinder's piping enters the support column 4 from the top and exits through the first through hole 25. The support column 4 has an open top and the first through hole 25, second through hole 26, and clearance hole 27 on its side, reducing exposed piping and wiring and improving equipment safety.

[0034] An operating table 30 is horizontally fixed on the side of the placement frame 3 away from the support column 4, and cables are placed on the operating table 30 for pretreatment.

[0035] A second mounting plate 28 is fixed on the base frame 1. A control cabinet 29 is mounted on the second mounting plate 28. An air pump and a controller are installed inside the control cabinet 29. Pipes and lines passing through the first through hole 25 are connected to the air pump and the controller, respectively. The air pump is connected to the lifting cylinder pipeline, and a solenoid valve is installed on the pipeline. The solenoid valve is linearly connected to the controller. An electric control button is installed on the operating panel 30. The electric control button is linearly connected to the controller and is used to control the extension and retraction of the lifting cylinder.

[0036] The control cabinet 29 is also equipped with a touch screen display for displaying the temperatures of the two temperature sensors. The temperature of the heating plate can be set through the touch screen display. When the set temperature is reached, the heating tube 23 stops heating. When the temperature is lower than the set temperature, the heating tube 23 heats up to keep the temperature of the heating plate at the set temperature, which is beneficial for the vulcanization treatment of the cable and makes it easier to control the vulcanization time.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A cable outer sheath trimming device, characterized in that: It includes a frame, a lower mold assembly fixedly installed in the middle of the frame, and an upper mold assembly that can be raised and lowered under the drive of a lifting mechanism (14) at the top of the frame. The lower mold assembly includes a lower support plate (6), a lower heating plate (7) and a lower mold (8) arranged sequentially from bottom to top. The upper surface of the lower mold (8) is provided with lower grooves (9) of different diameters. The upper mold assembly includes an upper support plate (10), an upper heating plate (11) and an upper mold (12) arranged sequentially from top to bottom. The lower surface of the upper mold (12) is provided with upper grooves (13) that correspond one-to-one with the lower grooves (9). The inner sides of the lower heating plate (7) and the upper heating plate (11) are provided with a first groove (18) and a heat-conducting plate (19) is embedded in the first groove (18). The sides of the lower heating plate (7) and the upper heating plate (11) are provided with mounting holes (22) and heating tubes (23) are provided in the mounting holes (22). The mounting holes (22) are connected to the first grooves (18).

2. The cable outer sheath trimming device according to claim 1, characterized in that: The bottom of the first groove (18) is provided with a third groove (31) smaller than the first groove (18). The mounting hole (22) is connected to the side wall of the third groove (31). The heating tube (23) is located in the third groove (31). The heat-conducting plate (19) is made of copper or aluminum alloy.

3. The cable outer sheath trimming device according to claim 2, characterized in that: The lower heating plate (7) and the upper heating plate (11) have a second groove (20) on their outer sides, and a heat insulation plate (21) is embedded in the second groove (20).

4. The cable outer sheath trimming device according to claim 3, characterized in that: The lower mold (8) and the upper mold (12) have detection holes (24) on their sides. The inner end of the detection hole (24) is located at the center of the lower mold (8) and the upper mold (12), and a temperature sensor is provided at the inner end of the detection hole (24).

5. The cable outer sheath trimming device according to claim 4, characterized in that: The frame includes a square frame (1) at the bottom and a square placement frame (3) in the middle. The frame (1) and the placement frame (3) are connected together by four columns (2). A support column (4) is also vertically fixed in the middle of one side of the frame (1). The middle of the support column (4) is fixedly connected to the middle of the side of the placement frame (3). The upper end of the support column (4) is horizontally fixed to the inward side with a mounting frame (5). The lifting mechanism (14) is provided on the mounting frame (5). The lower mold assembly is set on the placement frame (3). The upper mold assembly is connected to the lifting rod (15) of the lifting mechanism (14).

6. The cable outer sheath trimming device according to claim 5, characterized in that: The lifting mechanism (14) is a lifting cylinder vertically installed above the mounting frame (5), and the lifting rod (15) is the cylinder rod of the lifting cylinder; a guide rod (16) is vertically fixed on each side of the lifting rod (15) on the upper support plate (10), and a guide hole corresponding to the guide rod (16) is opened on the mounting frame (5).

7. The cable outer sheath trimming device according to claim 6, characterized in that: The upper support plate (10), the upper heating plate (11) and the upper mold (12) are fixedly connected by bolt assembly; the first mounting plate (17) is fixedly provided on the placement frame (3), and the first mounting plate (17), the lower support plate (6), the lower heating plate (7) and the lower mold (8) are fixedly connected by bolt assembly.

8. The cable outer sheath trimming device according to claim 6, characterized in that: The support column (4) is a square tube. The bottom, middle and upper inner sides of the support column (4) are respectively provided with a first through hole (25), a second through hole (26) and a long strip-shaped clearance hole (27). The heating tube (23) and temperature sensor in the lower mold assembly pass through the second through hole (26) into the support column (4) and exit through the first through hole (25). The heating tube (23) and temperature sensor in the upper mold assembly pass through the clearance hole (27) into the support column (4) and exit through the first through hole (25). The pipeline of the lifting cylinder passes through the top of the support column (4) into the support column (4) and exits through the first through hole (25).

9. A cable outer sheath trimming device according to claim 8, characterized in that: A second mounting plate (28) is fixed on the base frame (1), and a control cabinet (29) is provided on the second mounting plate (28). An air pump and a controller are provided inside the control cabinet (29), and the pipes and lines passing through the first through hole (25) are connected to the air pump and the controller respectively.

10. A cable outer sheath trimming device according to claim 9, characterized in that: An operating table (30) is horizontally fixed on the side of the placement rack (3) away from the support column (4); the operating table (30) is equipped with an electric control button for controlling the extension and retraction of the lifting cylinder and a touch screen displaying the temperature of two temperature sensors.

Images