Automatic stacking and packing machine for cement foam board

Abstract

The utility model relates to the field of packing machine especially relates to a cement foam board automatic stacking packing machine, technical scheme: a cement foam board automatic stacking packing machine, including the stacking base, support frame, first movable block and second movable block, the upper end edge department of stacking base is fixed with two groups of support frames that are symmetrically distributed before and after, and the front and back both ends of support frame are penetrated and have been set up movable slot, and the right -hand side of movable slot is penetrated and has been set up second limit slot, and one group of inner wall rotation installation has the lead screw in two groups of support frames, the utility model discloses through servo motor drive and mechanical structure linkage, realizes the automatic conveying, positioning and stacking of board material, reduces manual intervention, reduces the labor intensity, and the precision moving mechanism that equipment cooperates with the lead screw and guide rail cooperation constitutes simultaneously, can ensure that the board material is stacked neatly in combination with the orientation structure of limit baffle, reduces the collision damage of board material, solves the problem that the efficiency of the existing packing machine is poor to the cement foam board stacking packing.

Description

Technical Field

[0001] This utility model belongs to the field of packaging machines, specifically relating to an automated stacking and packaging machine for foamed cement boards. Background Technology

[0002] The automated stacking and packaging machine for foamed cement boards is an automated equipment used on the production line of foamed cement boards. It is mainly used to stack and package foamed cement boards to improve production efficiency and packaging quality.

[0003] In existing technologies, traditional foamed cement board packaging machines often directly wrap the boards with plastic film. However, before the packaging process, manual stacking of the foamed cement boards is usually required. This stacking method not only requires frequent handling and alignment but is also inefficient. Furthermore, manual stacking can easily cause the boards to tilt or misalign, potentially damaging the edges and corners. Fatigue can also lead to uneven stacking. Therefore, this invention proposes an automated foamed cement board stacking and packaging machine to solve the problems existing in the prior art. Utility Model Content

[0004] To overcome the problem of poor efficiency in stacking and packaging cement foam boards using existing baling machines.

[0005] The technical solution of this utility model is as follows: an automated stacking and packaging machine for foamed cement boards, including a stacking base, a support frame, a first movable block, and a second movable block. Two sets of support frames are symmetrically distributed front and rear at the upper edge of the stacking base. Movable grooves are opened through both the front and rear ends of the support frames. A second limiting groove is opened through the right end of the movable groove. A lead screw is rotatably installed on the inner wall of one set of support frames, and a guide rail is fixedly connected to the inner wall of the other set of support frames. A servo motor is installed at the upper end of the set of support frames with the lead screw rotatably installed on the inner wall. The output end of the servo motor passes through the set of support frames and is connected to the lead screw. A belt conveyor frame is fixedly connected between the first movable block and the second movable block through a second extension column. A belt conveyor body is installed on the belt conveyor frame. Screw grooves are opened through both the upper and lower ends of the first movable block, and sliding grooves are opened through both the upper and lower ends of the second movable block. A first extension column is fixedly connected to the right end of both the first and second movable blocks, and a limiting baffle is fixedly connected to the right end of the first extension column.

[0006] Preferably, the upper end of the stacking base is provided with a pad slot, and a pad body is provided in the pad slot.

[0007] Preferably, anti-slip feet are fixed at the four corners of the lower end of the stacking base, and a ramp is installed at the upper end of the stacking base. The ramp is located between the support frame and the pad body and corresponds to the belt conveyor body.

[0008] Preferably, a first dustproof plate is installed on the outer side of both sets of support frames, and a second dustproof plate is installed on the inner side of both sets of support frames.

[0009] Preferably, the front and rear ends of the second dustproof plate are provided with a first limiting groove, the second extension column is adapted to the first limiting groove, and the front and rear ends of the belt conveyor frame are attached to the end of the second dustproof plate away from the support frame.

[0010] Preferably, the first movable block is disposed in and adapted to a set of support frames in a movable groove, and the screw groove is adapted to the lead screw.

[0011] Preferably, the second movable block is disposed in and adapted to the movable groove on another set of support frames, and the outer wall of the guide rail fits against the inner wall of the slide groove.

[0012] Preferably, the second movable block is disposed in another set of support frames with guide rails fixed to the inner wall, and the outer wall of the guide rails fits against the inner wall of the slide groove.

[0013] The beneficial effects of this utility model are:

[0014] 1. The servo motor drives the lead screw to rotate, which in turn drives the belt conveyor frame to move up and down along the movable groove of the support frame. This allows the belt conveyor body to stack the plates onto the pad block body in a way that transports them from low to high, thereby achieving automatic conveying, positioning and stacking of the plates.

[0015] 2. The precision moving mechanism composed of lead screw and guide rail, combined with the guiding structure of limit baffle, can ensure that the plates are stacked neatly and reduce collision damage to the plates.

[0016] 3. The sloped transition design reduces the impact during sheet material transportation, thus reducing the possibility of collision damage to the sheets. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of the automated stacking and packaging machine for foamed cement boards according to this utility model.

[0018] Figure 2 The diagram shown is a three-dimensional structural breakdown of the automated stacking and packaging machine for foamed cement boards according to this utility model.

[0019] Figure 3 The diagram shown is a three-dimensional structural breakdown of the stacking base, support frame, first dustproof plate, and second dustproof plate of the automated stacking and packaging machine for foamed cement boards of this utility model.

[0020] Figure 4 The diagram shown is a three-dimensional structural breakdown of the limit baffle, belt conveyor frame, first movable block, second movable block, first extension column, and belt conveyor body of the automated stacking and packaging machine for foamed cement boards of this utility model.

[0021] Figure 5 The diagram shown is a three-dimensional structural schematic of the belt conveyor frame and the second extension column of the automated stacking and packaging machine for foamed cement boards of this utility model.

[0022] Figure 6 The diagram shown is a three-dimensional structural breakdown of the ramp and pad block of the automated stacking and packaging machine for foamed cement boards according to this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1-Stacking base, 2-Support frame, 3-Belt conveyor frame, 4-Limiting baffle, 5-Slope, 6-Main body of pad, 7-Moving groove, 8-Screw rod, 9-First dustproof plate, 10-Servo motor, 11-Second dustproof plate, 12-First limiting groove, 13-Second limiting groove, 14-Guide rail, 15-Padded block groove, 16-Anti-slip foot, 17-Main body of belt conveyor, 18-First movable block, 19-Second movable block, 20-First extension column, 21-Second extension column, 22-Screw groove, 23-Slide groove. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Please see Figures 1-6 This utility model provides an embodiment: an automated stacking and packaging machine for foamed cement boards, including a stacking base 1, a support frame 2, a first movable block 18, and a second movable block 19. Two sets of support frames 2, symmetrically distributed front and rear, are fixedly connected to the upper edge of the stacking base 1. Movable grooves 7 are formed through both the front and rear ends of the support frames 2, and a second limiting groove 13 is formed through the right end of the movable grooves 7. A lead screw 8 is rotatably mounted on the inner wall of one set of support frames 2, and a guide rail 14 is fixedly connected to the inner wall of the other set of support frames 2. A set of support frames with the lead screw 8 rotatably mounted on its inner wall... A servo motor 10 is installed at the upper end of the frame 2. The output end of the servo motor 10 passes through a set of support frames 2 and is connected to the lead screw 8. A belt conveyor frame 3 is fixed between the first movable block 18 and the second movable block 19 through the second extension column 21. A belt conveyor body 17 is installed on the belt conveyor frame 3. The upper and lower ends of the first movable block 18 are provided with threaded grooves 22, and the upper and lower ends of the second movable block 19 are provided with sliding grooves 23. The right ends of the first movable block 18 and the second movable block 19 are both fixed with the first extension column 20, and the right end of the first extension column 20 is fixed with the limit baffle 4.

[0026] The servo motor 10 drives the lead screw 8 to rotate, thereby causing the belt conveyor frame 3 to move up and down along the movable groove 7 of the support frame 2. This allows the belt conveyor body 17 to stack the plates onto the pad block body 6 in a low-to-high transport manner. The limiting baffle 4 moves along with the lifting displacement of the belt conveyor body 17 during the movement to limit the plates in the front and back directions during the transport of the belt conveyor body 17, so as to prevent the plates from shifting during the stacking process.

[0027] Please see Figures 3-6 In this embodiment, a pad slot 15 is provided at the upper end of the stacking base 1, and a pad body 6 is provided in the pad slot 15. The right end of the pad slot 15 is open, which facilitates the entry of the forklift forks, so that the forklift can transport the stacked cement foam boards to the packaging area. Anti-slip feet 16 are fixed at the four corners of the lower end of the stacking base 1. A ramp 5 is installed at the upper end of the stacking base 1. The ramp 5 is located between the support frame 2 and the pad body 6 and corresponds to the conveyor belt body 17. The ramp 5 can fill the height difference between the conveyor belt body 17 and the pad body 6, so that the cement foam boards can be better transported by the conveyor belt body 17 to the pad body 6 for stacking.

[0028] Please see Figure 3 In this embodiment, a first dustproof plate 9 is installed on the outer side of the two sets of support frames 2, and a second dustproof plate 11 is installed on the inner side of the two sets of support frames 2. The first dustproof plate 9 and the second dustproof plate 11 can reduce the entry of external dust or foreign objects into the movable groove 7 and affect the normal use of the guide rail 14 or the lead screw 8. The front and rear ends of the second dustproof plate 11 are provided with a first limiting groove 12. The second extension column 21 is adapted to the first limiting groove 12. The front and rear ends of the belt conveyor frame 3 are attached to the end of the second dustproof plate 11 away from the support frame 2. The belt conveyor frame 3 can provide load-bearing and support for the belt conveyor body 17.

[0029] Please see Figures 3-5 In this embodiment, the first extension column 20 is adapted to the second limiting groove 13, and the left end of the limiting baffle 4 is attached to the right end of the support frame 2. The adapted first extension column 20 and the second limiting groove 13 can provide additional limiting assistance for the belt conveyor body 17 that is adjusted for lifting and lowering, thereby improving its stability during lifting and lowering. The first movable block 18 is set in and adapted to the movable groove 7 on a set of support frames 2. The screw groove 22 is adapted to the lead screw 8. The adapted lead screw 8 and screw groove 22 can drive the first movable block 18 to adjust for lifting and lowering by rotating the lead screw 8. The second movable block 19 is set in and adapted to the movable groove 7 on another set of support frames 2. The outer wall of the guide rail 14 is attached to the inner wall of the slide groove 23. The adapted guide rail 14 and slide groove 23 can provide limiting assistance for the second movable block 19 that is adjusted for lifting and lowering, thereby improving its stability when driving the belt conveyor body 17 to adjust for lifting and lowering.

[0030] During operation, a forklift first places the pad body 6 in the pad slot 15 of the stacking base 1 as the basic support for stacking cement foam boards. The ramp 5 is located between the belt conveyor body 17 and the pad body 6, forming a transition channel.

[0031] Next, the foamed cement board is conveyed to the stacking area above the pad block body 6 via the conveyor belt body 17. Then, the servo motor 10 drives the lead screw 8 to rotate. Through the cooperation of the screw groove 22 of the first movable block 18 and the lead screw 8, the conveyor belt frame 3 is driven to move up and down along the movable groove 7 of the support frame 2. This allows the conveyor belt body 17 to stack the boards onto the pad block body 6 in a way that transports them from low to high. At the same time, the CNC computer controls the height of the conveyor belt frame 3 according to the size of the stacked boards, so that the boards can be neatly stacked on the pad block body 6.

[0032] At the same time, the limiting baffle 4 moves along with the lifting displacement of the conveyor body 17 during the movement, thereby limiting the plate material conveyed by the conveyor body 17 in the front and back directions to prevent the plate material from shifting during the stacking process.

[0033] Finally, repeat the above conveying, moving, and stacking process until the set number of boards are stacked, forming a neat stack. Then, a forklift will transport the stacked foamed cement boards, along with the pad block body 6, to the packaging machine for packaging.

[0034] Through the above steps, the automatic conveying, positioning and stacking of the boards are achieved by driving the servo motor 10 and linking the mechanical structure, reducing manual intervention and labor intensity. At the same time, the equipment, through the precision moving mechanism composed of the lead screw 8 and the guide rail 14, combined with the guiding structure of the limit baffle 4, can ensure that the boards are stacked neatly and reduce collision damage, thus solving the problem of poor efficiency in stacking and packaging cement foam boards by existing packaging machines.

[0035] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An automated stacking and packaging machine for foamed cement boards, comprising a stacking base (1), characterized in that: It also includes a support frame (2), a first movable block (18), and a second movable block (19). Two sets of support frames (2) are fixedly connected to the upper edge of the stacking base (1), which are symmetrically distributed front and back. Movable slots (7) are opened through the front and rear ends of the support frame (2). A second limiting slot (13) is opened through the right end of the movable slot (7). A lead screw (8) is rotatably installed on the inner wall of one set of the two sets of support frames (2). A guide rail (14) is fixedly connected to the inner wall of the other set of the two sets of support frames (2). A servo motor (10) is installed on the upper end of the set of support frames (2) with the lead screw (8) rotatably installed on the inner wall. The output end of 0 passes through a set of support frames (2) and is connected to the lead screw (8). The first movable block (18) and the second movable block (19) are fixedly connected to the belt conveyor frame (3) through the second extension column (21). The belt conveyor body (17) is installed on the belt conveyor frame (3). The upper and lower ends of the first movable block (18) are provided with threaded grooves (22), and the upper and lower ends of the second movable block (19) are provided with sliding grooves (23). The right ends of the first movable block (18) and the second movable block (19) are both fixedly connected to the first extension column (20). The right end of the first extension column (20) is fixedly connected to the limit baffle (4).

2. The automated stacking and packaging machine for foamed cement boards according to claim 1, characterized in that: The upper end of the stacking base (1) is provided with a pad slot (15), and a pad body (6) is provided in the pad slot (15).

3. The automated stacking and packaging machine for foamed cement boards according to claim 1, characterized in that: Anti-slip feet (16) are fixed at the four corners of the lower end of the stacking base (1). A ramp (5) is installed at the upper end of the stacking base (1). The ramp (5) is located between the support frame (2) and the pad body (6) and corresponds to the belt conveyor body (17).

4. The automated stacking and packaging machine for foamed cement boards according to claim 1, characterized in that: The outer sides of the two sets of support frames (2) are equipped with a first dustproof plate (9), and the inner sides of the two sets of support frames (2) are equipped with a second dustproof plate (11).

5. The automated stacking and packaging machine for foamed cement boards according to claim 4, characterized in that: The front and rear ends of the second dustproof plate (11) are provided with a first limiting groove (12), the second extension column (21) is adapted to the first limiting groove (12), and the front and rear ends of the belt conveyor frame (3) are attached to the end of the second dustproof plate (11) away from the support frame (2).

6. The automated stacking and packaging machine for foamed cement boards according to claim 1, characterized in that: The first extension column (20) is adapted to the second limiting groove (13), and the left end of the limiting baffle (4) is attached to the right end of the support frame (2).

7. The automated stacking and packaging machine for foamed cement boards according to claim 1, characterized in that: The first movable block (18) is set in the movable groove (7) on a set of support frames (2) and is adapted to it, and the screw groove (22) is adapted to the lead screw (8).

8. The automated stacking and packaging machine for foamed cement boards according to claim 1, characterized in that: The second movable block (19) is set in the movable groove (7) on another set of support frames (2) and is adapted to it. The outer wall of the guide rail (14) is in contact with the inner wall of the slide groove (23).

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