Soft magnetic ferrite de-burring machine

By designing a soft magnetic ferrite preform sorting machine, which utilizes vacuum adsorption and moving components to achieve automated positioning and transfer of soft magnetic ferrite, the problems of low storage efficiency and product damage in traditional equipment are solved, thereby improving production efficiency and product quality.

CN224547083UActive Publication Date: 2026-07-24嘉兴博华智能设备有限公司
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Patent Information

Application Number
CN202521697678.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2026-07-24
Estimated Expiration
2035-08-11

AI Technical Summary

Technical Problem

Traditional soft magnetic ferrite preform sorting equipment lacks efficient positioning and transfer mechanisms, resulting in low storage efficiency, cumbersome manual operation, and easy damage to products during transfer, affecting production process efficiency and cost.

Method used

A soft magnetic ferrite blank sorting machine was designed, comprising a feeding conveyor belt, a first transfer component, and a second transfer component. It utilizes a vacuum adsorption component and a moving component to achieve automated positioning and transfer of soft magnetic ferrite, including horizontal and vertical moving components to ensure accurate placement and transfer.

Benefits of technology

This system automates the entire process of soft magnetic ferrite from feeding to blank placement and then to transfer and storage, improving storage efficiency, reducing labor intensity and product damage risk, and ensuring product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the soft magnetic ferrite production field relates to a kind of soft magnetic ferrite embryo expeller, the utility model includes rack, feed conveyor, transfer assembly one, transfer assembly two and transfer trolley, feed conveyor is set to the right side of rack, transfer assembly one includes horizontal moving assembly one, lifting moving assembly one and vacuum suction assembly, transfer assembly two includes horizontal moving assembly two, lifting moving assembly two and transfer seat, transfer seat is used to place storage plate, storage plate is set on transfer seat, horizontal moving assembly one controls vacuum suction assembly and moves to the above of storage plate after adsorbing soft magnetic ferrite on feed conveyor, lifting moving assembly one controls the vacuum suction assembly of adsorbing soft magnetic ferrite and moves to the upper end of storage plate, horizontal moving assembly two controls transfer seat together with the storage plate filled with soft magnetic ferrite is sent into transfer trolley, lifting moving assembly two drives transfer seat to move close to vacuum suction assembly and controls the storage plate on transfer seat and place on transfer trolley.
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Description

Technical Field

[0001] This utility model relates to the field of soft magnetic ferrite production, and specifically to a soft magnetic ferrite preform feeding machine. Background Technology

[0002] In the production of soft magnetic ferrites, the post-packet storage stage is crucial. Currently, after packing the soft magnetic ferrites, they need to be arrayed on storage plates before the plates are transferred to a more suitable location. However, traditional packing equipment suffers from numerous problems in this process, resulting in low storage efficiency. Traditional equipment often lacks efficient positioning and transfer mechanisms, requiring extensive manual adjustment and arrangement of the soft magnetic ferrites on the storage plates—a cumbersome and time-consuming operation. Furthermore, the traditional transfer methods are inconvenient, potentially requiring multiple handling operations or complex manual assistance. This not only increases labor intensity but also increases the risk of damage to the soft magnetic ferrites during transport, affecting product quality and consequently impacting the efficiency and cost of the entire production process. Therefore, the development of a highly efficient soft magnetic ferrite packing machine is urgently needed. Utility Model Content

[0003] This invention provides a soft magnetic ferrite preform sorting machine to solve the problems of the prior art.

[0004] The objective of this utility model can be achieved through the following technical solution: A soft magnetic ferrite blank sorting machine includes: a frame, a feeding conveyor belt, a first transfer component, a second transfer component, and a transfer vehicle. The feeding conveyor belt is located on the right side of the frame. The first transfer component includes a first horizontal moving component, a first lifting moving component, and a vacuum adsorption component. The second transfer component includes a second horizontal moving component, a second lifting moving component, and a transfer seat. The transfer seat is used to place a storage plate, which is placed on the transfer seat. The first horizontal moving component controls the vacuum adsorption component to adsorb a row of soft magnetic ferrites from the feeding conveyor belt and move it above the storage plate. The first lifting moving component controls the vacuum adsorption component to move to the upper end of the storage plate. The second horizontal moving component controls the transfer seat, along with the storage plate filled with soft magnetic ferrites, to be sent into the transfer vehicle. The second lifting moving component drives the transfer seat to move upwards closer to the vacuum adsorption component and controls the storage plate on the transfer seat to be placed on the transfer vehicle. The transfer vehicle is provided with storage slots at intervals.

[0005] As a further improvement, a baffle is provided on one side of the end of the feeding conveyor belt, and an electric push plate is provided on the other side of the end of the feeding conveyor belt.

[0006] In a further improvement, the horizontal moving component one includes a guide rail one, a slider one, a fixed plate one, a motor one, and a belt drive component one. The guide rail one and the motor one are fixed to the frame. The slider one is slidably disposed on the guide rail one. The fixed plate one is fixed to the slider one. The output end of the motor one drives the drive wheel in the belt drive component one. One side of the belt in the belt drive component one is connected to the fixed plate one. The lifting moving component one includes a mounting plate one, a motor two, a gear and rack assembly, and a guide and positioning component one. The mounting plate one is vertically slidably disposed at the lower end of the fixed plate one through the guide and positioning component one. The motor two is fixed to the fixed plate one. The output end of the motor two is connected to the gear of the gear and rack assembly. The lower end of the rack in the gear and rack assembly is connected to the mounting plate one through a connector one. The vacuum adsorption component is disposed at the lower end of the mounting plate one.

[0007] In a further improvement, the horizontal moving component two includes a guide rail two, a slider two, a fixed plate two, a motor three, and a belt drive component two. The guide rail two and the motor three are fixed to the frame. The slider two is slidably disposed on the guide rail two. The fixed plate two is fixed to the slider two. The output end of the motor three drives the drive wheel in the belt drive component two. One side of the belt in the belt drive component two is connected to the fixed plate two. The lifting moving component two includes a mounting base plate two, a motor four, a sprocket and chain assembly, and a guide and positioning component two. The mounting base plate two is vertically slidably disposed at the lower end of the fixed plate two through the guide and positioning component two. The motor four is fixed to the fixed plate two. The output end of the motor four is connected to the sprocket of the sprocket and chain assembly. The lower end of the chain in the sprocket and chain assembly is connected to the mounting base plate two through a connector two. The transfer seat is disposed at the lower end of the mounting base plate two.

[0008] Compared with existing technologies, the advantages of this new soft magnetic ferrite preform sorting machine are as follows:

[0009] The feeding conveyor belt transports the soft magnetic ferrite to a designated position. The horizontal movement component one in the transfer assembly controls the vacuum adsorption component to move horizontally, adsorbing a column of soft magnetic ferrite above the feeding conveyor belt. Then, the lifting movement component one controls the vacuum adsorption component to move vertically, placing the adsorbed soft magnetic ferrite onto a storage plate. After multiple operations, a set of storage plates is filled with soft magnetic ferrite. Next, the horizontal movement component two in the transfer assembly controls the transfer seat, along with the storage plates filled with soft magnetic ferrite, to move horizontally. The lifting movement component two drives the transfer seat to move vertically. The lifting movement component two simultaneously approaches the vacuum adsorption component to receive soft magnetic ferrite and places the storage plates onto a transfer cart. The transfer cart has spaced storage slots for storing the storage plates filled with soft magnetic ferrite.

[0010] The entire process automates the entire process of soft magnetic ferrite from feeding to preform placement and then to transfer and storage, reducing manual operation, improving the efficiency of preform placement and storage, reducing labor intensity, and reducing the risk of soft magnetic ferrite being damaged during transfer, thus ensuring product quality. Attached Figure Description

[0011] Figure 1 This is a structural schematic diagram of the present invention.

[0012] Figure 2 This is a schematic diagram of a partial structure of the present invention.

[0013] Figure 3 This is a schematic diagram of the second partial structure of the present invention.

[0014] In the diagram, 1-frame, 2-feed conveyor belt, 21-baffle, 22-electric push plate, 3-transfer assembly one, 31-horizontal movement assembly one, 311-guide rail one, 312-slider one, 313-fixed plate one, 314-motor one, 315-belt drive assembly one, 32-lifting and moving assembly one, 321-mounting plate one, 322-motor two, 323-gear and rack assembly, 324-guide and positioning assembly one, 325-connector one. 33-Vacuum adsorption assembly, 4-Transfer assembly II, 41-Horizontal movement assembly II, 411-Guide rail II, 412-Slider II, 413-Fixed plate II, 414-Motor III, 415-Belt drive assembly II, 42-Lifting and moving assembly II, 421-Mounting base plate II, 422-Motor IV, 423-Sprocket and chain assembly, 424-Guide and positioning assembly II, 425-Connector II, 43-Transfer seat, 5-Transfer cart, 51-Storage slot. Detailed Implementation

[0015] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0017] The following is a description of the embodiments and appendices. Figures 1-3 The technical solution of this utility model will be further described below.

[0018] Example 1

[0019] A soft magnetic ferrite blanking machine includes: a frame 1, a feeding conveyor belt 2, a first transfer assembly 3, a second transfer assembly 4, and a transfer cart 5. The feeding conveyor belt 2 is located on the right side of the frame 1. The first transfer assembly 3 includes a first horizontal movement assembly 31, a first lifting movement assembly 32, and a vacuum adsorption assembly 33. The second transfer assembly 4 includes a second horizontal movement assembly 41, a second lifting movement assembly 42, and a transfer seat 43. The transfer seat 43 is used to place a storage plate, which is disposed on the transfer seat 33. The first horizontal movement assembly 31 controls the vacuum adsorption assembly 5. After the vacuum adsorption component 33 adsorbs a column of soft magnetic ferrite on the feeding conveyor belt 2, it moves to the top of the storage plate. The lifting and moving component 32 controls the vacuum adsorption component 33, which adsorbs the soft magnetic ferrite, to move to the top of the storage plate. The horizontal moving component 41 controls the transfer seat 43, together with the storage plate filled with soft magnetic ferrite, to be sent into the transfer vehicle 5. The lifting and moving component 42 drives the transfer seat 43 to move up and close to the vacuum adsorption component 33 and controls the storage plate on the transfer seat 43 to be placed on the transfer vehicle 5. The transfer vehicle 5 is provided with storage slots 51 at intervals.

[0020] like Figures 1-3 As shown, the working principle of this utility model is as follows: The soft magnetic ferrite preform sorting machine uses the frame 1 as a supporting structure, and the feeding conveyor belt 2 transports the soft magnetic ferrite to the designated position. The horizontal moving component 31 in the transfer component 3 can control the vacuum adsorption component 33 to move horizontally, adsorbing a row of soft magnetic ferrite above the feeding conveyor belt 2. Then, the lifting moving component 32 controls the vacuum adsorption component 33 to move vertically, placing the adsorbed soft magnetic ferrite onto the storage plate. After multiple operations, a set of storage plates is filled with soft magnetic ferrite. Then, the horizontal movement component 41 of the transfer component 2 controls the transfer seat 43, together with the storage plates filled with soft magnetic ferrite, to move horizontally. The lifting and moving component 2 drives the transfer seat 43 to move vertically. The lifting and moving component 2 42 achieves the function of receiving soft magnetic ferrite close to the vacuum adsorption component 33, and places the storage plates on the transfer vehicle 5. The storage slots 51 set at intervals on the transfer vehicle 5 are used to store the storage plates filled with soft magnetic ferrite. The size of the transfer seat 43 is smaller than the width of the storage slots 51 and the storage plates. The storage slots 51, in conjunction with the lifting and moving component 2 42, allow the storage plates to be placed into the storage slots 51.

[0021] The entire process automates the entire process of soft magnetic ferrite from feeding to preform placement and then to transfer and storage, reducing manual operation, improving the efficiency of preform placement and storage, reducing labor intensity, and reducing the risk of soft magnetic ferrite being damaged during transfer, thus ensuring product quality.

[0022] As a further preferred embodiment, a baffle 21 is provided on one end of the feeding conveyor belt 2, and an electric push plate 22 is provided on the other end of the feeding conveyor belt 2.

[0023] When the soft magnetic ferrite is conveyed to the end by the feeding conveyor belt 2, the electric push plate 22, together with the baffle 21, arranges the multiple soft magnetic ferrites into a neat row, which facilitates the neatness of the array placement on the subsequent storage plate.

[0024] In a further preferred embodiment, the horizontal moving component 31 includes a guide rail 311, a slider 312, a fixing plate 313, a motor 314, and a belt drive assembly 315. The guide rail 311 and the motor 314 are fixed to the frame 1. The slider 312 is slidably disposed on the guide rail 311. The fixing plate 313 is fixed to the slider 312. The output end of the motor 314 drives the drive wheel in the belt drive assembly 315. One side of the belt in the belt drive assembly 315 is connected to the fixing plate 313. The lifting... The moving component 32 includes a mounting plate 321, a motor 322, a gear and rack assembly 323, and a guide and positioning component 324. The mounting plate 321 is vertically slidably mounted on the lower end of the fixed plate 313 via the guide and positioning component 324. The motor 322 is fixed on the fixed plate 313. The output end of the motor 322 is connected to the gear of the gear and rack assembly 323. The lower end of the rack in the gear and rack assembly 323 is connected to the mounting plate 321 via a connector 325. The vacuum adsorption component 33 is located at the lower end of the mounting plate 321.

[0025] In the horizontal moving assembly 31, the guide rail 311 and motor 314 are fixed to the frame 1. The slider 312 can slide on the guide rail 311, and the fixed plate 313 is fixed to the slider 312. The output end of the motor 314 drives the drive wheel in the belt drive assembly 315, and one side of the belt in the belt drive assembly 315 is connected to the fixed plate 313. After the motor 314 starts, it drives the fixed plate 313, the lifting moving assembly 32 and the vacuum adsorption assembly 33 fixed on it to move horizontally on the guide rail 311 through the belt drive assembly 315. The horizontal movement position and speed of the vacuum adsorption assembly 33 can be precisely controlled to ensure that it accurately reaches the top of the feed conveyor belt 2 to adsorb the soft magnetic ferrite and transfer it to the top of the storage plate, thus improving the accuracy and efficiency of the transfer.

[0026] The mounting plate 321 of the lifting and moving assembly 32 is vertically slidably mounted on the lower end of the fixed plate 313 via the guide positioning assembly 324. The motor 322 is fixed to the fixed plate 313, and its output end is connected to the gear of the gear and rack assembly 323. The lower end of the rack in the gear and rack assembly 323 is connected to the mounting plate 321 via a connector 325. The vacuum adsorption assembly 33 is located at the lower end of the mounting plate 321. When the motor 322 starts, it drives the gear to rotate, and the gear meshes with the rack, causing the rack to move the mounting plate 321 and the vacuum adsorption assembly 33 vertically. By controlling the vertical position of the vacuum adsorption assembly 33, the adsorbed soft magnetic ferrite is accurately placed onto the storage plate, ensuring accuracy and stability of placement and improving the quality of the ferrite discharge.

[0027] As a further preferred embodiment, the horizontal moving component 2 41 includes a guide rail 2 411, a slider 2 412, a fixing plate 2 413, a motor 3 414, and a belt drive component 2 415. The guide rail 2 411 and the motor 3 414 are fixed to the frame 1. The slider 2 412 is slidably disposed on the guide rail 2 411. The fixing plate 2 413 is fixed to the slider 2 412. The output end of the motor 3 414 drives the drive wheel in the belt drive component 2 415. One side of the belt in the belt drive component 2 415 is connected to the fixing plate 2 413. The lifting... The second movable component 42 includes a second mounting plate 421, a fourth motor 422, a sprocket and chain assembly 423, and a second guiding and positioning component 424. The second mounting plate 421 is vertically slidably disposed on the lower end of the second fixed plate 413 via the second guiding and positioning component 424. The fourth motor 422 is fixed on the second fixed plate 413. The output end of the fourth motor 422 is connected to the sprocket of the sprocket and chain assembly 423. The lower end of the chain in the sprocket and chain assembly 423 is connected to the second mounting plate 421 via a second connector 425. The transfer seat 43 is disposed on the lower end of the second mounting plate 421.

[0028] In the horizontal moving assembly 41, the guide rail 411 and the motor 414 are fixed to the frame 1. The slider 412 is slidably mounted on the guide rail 411, and the fixing plate 413 is fixed to the slider 412. The output end of the motor 414 drives the drive wheel in the belt drive assembly 415, and one side of the belt in the belt drive assembly 415 is connected to the fixing plate 413. After the motor 414 starts, it drives the fixing plate 413, the lifting moving assembly 42 fixed on it, and the transfer seat 43 to move horizontally on the guide rail 411 through the belt drive assembly 415. This allows for precise control of the horizontal movement of the transfer seat 43, accurately delivering the storage plate filled with soft magnetic ferrite into the transfer car 5, thus improving the efficiency and accuracy of the transfer.

[0029] The mounting plate 421 of the lifting and moving assembly 42 is vertically slidably mounted on the lower end of the fixed plate 413 via the guide positioning assembly 424. The motor 422 is fixed on the fixed plate 413. The output end of the motor 422 is connected to the sprocket of the sprocket and chain assembly 423. The lower end of the chain in the sprocket and chain assembly 423 is connected to the mounting plate 421 via the connector 425. The transfer seat 43 is located at the lower end of the mounting plate 421. After the motor 422 is started, it drives the sprocket to rotate, which drives the chain to move. The chain drives the mounting plate 421 and the transfer seat 43 to move vertically. This allows the transfer seat 43 to accurately approach the vacuum adsorption assembly 33, so that the storage plate on the transfer seat 43 receives the soft magnetic ferrite and is accurately placed on the transfer vehicle 5, ensuring the stability and accuracy of the transfer process and improving storage efficiency.

[0030] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.

Claims

1. A soft magnetic ferrite blank-setting machine, characterized in that, include: The machine includes a frame, a feeding conveyor belt, a first transfer assembly, a second transfer assembly, and a transfer vehicle. The feeding conveyor belt is located on the right side of the frame. The first transfer assembly includes a first horizontal moving assembly, a first lifting moving assembly, and a vacuum adsorption assembly. The second transfer assembly includes a second horizontal moving assembly, a second lifting moving assembly, and a transfer seat. The transfer seat is used to place a storage plate, which is placed on the transfer seat. The first horizontal moving assembly controls the vacuum adsorption assembly to adsorb a row of soft magnetic ferrites from the feeding conveyor belt and move it above the storage plate. The first lifting moving assembly controls the vacuum adsorption assembly to move to the top of the storage plate. The second horizontal moving assembly controls the transfer seat, along with the storage plate filled with soft magnetic ferrites, to be sent into the transfer vehicle. The second lifting moving assembly drives the transfer seat to move upwards closer to the vacuum adsorption assembly and controls the storage plate on the transfer seat to be placed on the transfer vehicle. The transfer vehicle has storage slots spaced apart.

2. The soft magnetic ferrite blank-setting machine according to claim 1, characterized in that, A baffle is provided on one side of the end of the feeding conveyor belt, and an electric push plate is provided on the other side of the end of the feeding conveyor belt.

3. A soft magnetic ferrite blank-setting machine according to claim 1, characterized in that, The horizontal moving component includes a guide rail, a slider, a fixed plate, a motor, and a belt drive assembly. The guide rail and motor are fixed to the frame. The slider is slidably mounted on the guide rail. The fixed plate is fixed to the slider. The output of the motor drives the drive wheel in the belt drive assembly. One side of the belt in the belt drive assembly is connected to the fixed plate. The lifting moving component includes a mounting plate, a motor, a gear and rack assembly, and a guide and positioning assembly. The mounting plate is vertically slidably mounted on the lower end of the fixed plate via the guide and positioning assembly. The motor is fixed to the fixed plate. The output of the motor is connected to the gear of the gear and rack assembly. The lower end of the rack in the gear and rack assembly is connected to the mounting plate via a connector. The vacuum adsorption assembly is located at the lower end of the mounting plate.

4. A soft magnetic ferrite blank-setting machine according to claim 1, characterized in that, The second horizontal moving component includes a second guide rail, a second slider, a second fixed plate, a third motor, and a second belt drive component. The second guide rail and the third motor are fixed to the frame. The second slider is slidably mounted on the second guide rail. The second fixed plate is fixed to the second slider. The output end of the third motor drives the drive wheel in the second belt drive component. One side of the belt in the second belt drive component is connected to the second fixed plate. The second lifting moving component includes a second mounting plate, a fourth motor, a sprocket and chain assembly, and a second guide and positioning component. The second mounting plate is vertically slidably mounted on the lower end of the second fixed plate via the second guide and positioning component. The fourth motor is fixed to the second fixed plate. The output end of the fourth motor is connected to the sprocket of the sprocket and chain assembly. The lower end of the chain in the sprocket and chain assembly is connected to the second mounting plate via a second connector. The transfer seat is located at the lower end of the second mounting plate.