Lifting roller carrier

Abstract

The utility model is specifically related to a lifting type carrier roller frame; the bottom end of the adjusting frame is fixed to the two ends of the cross beam correspondingly, the top end of the adjusting frame is fixed to the bottom end of the first and second end part frames correspondingly; the top end of the adjusting frame is detachably fixed to the top end of the first support frame, the bottom end of the first support frame is detachably fixed to the top end of the second support frame, and one side of the second support frame is detachably fixed to one side of the bottom end of the vertical plate; the first support frame can provide support for the adjusting frame. The top end of the second support frame is fixed with a fixed nut; the top end of the adjusting frame is provided with: a circular through hole suitable for the adjusting screw rod; the adjusting screw rod is nested with an adjusting nut; after the first support frame is disassembled, the height of the support of the adjusting nut on the adjusting frame is adjusted by adjusting the thread locking height of the adjusting nut on the adjusting screw rod, so as to drive the buffer roller to drop until it is separated from the conveying belt, so as to replace the carrier roller; this carrier roller replacement process will not cause damage to the conveying belt, and the difficulty of the carrier roller replacement operation is also reduced.

Description

Technical Field

[0001] This utility model relates to the field of conveying equipment technology, and in particular to a lifting roller frame. Background Technology

[0002] Currently, roller conveyor lines are often used in logistics transfer, production line connection and warehousing systems to transport goods; roller conveyor lines are composed of core components such as idlers, idler frames and conveyor belts;

[0003] While traditional idler frames are equipped with buffer idlers, these buffer idlers only have the single function of cushioning material coming from above the conveyor belt. However, since idlers are consumable parts, they usually need to be replaced after a period of use. But traditional idler frames are fixed support structures, causing the upper surface of the idler to be in close contact with the conveyor belt, and with material accumulating on the belt, the idler is crushed by the conveyor belt underneath. In this case, replacing the idler requires the use of large tools or equipment to pry up the conveyor belt to create the space needed for replacement. The aforementioned operation is not only dangerous but also difficult and inefficient.

[0004] To solve the aforementioned technical problems, it is urgent to propose a lifting roller frame. Summary of the Invention

[0005] In view of the above-mentioned shortcomings and deficiencies of the prior art, this utility model provides a lifting roller frame, which solves the technical problem of "how to efficiently replace rollers while reducing the risk of operation" in existing roller conveyor lines.

[0006] To achieve the above objectives, the main technical solutions adopted by this utility model include:

[0007] This utility model provides a lifting roller frame, including a crossbeam, a first end frame and a second end frame, wherein the roller frame includes: a pair of adjusting frames, a first support frame and a second support frame;

[0008] The adjustment frame structure is as follows: the top support plate is fixed to the top of one side of the upright plate, and the bottom support plate is fixed to the bottom of the other side of the upright plate;

[0009] The two ends of the crossbeam are respectively fixed to: the top surface of the bottom support plate of one adjustment frame and one side of the upright plate; the bottom end of the first end frame is fixed to: the top surface of the top support plate of one adjustment frame, and the bottom end of the second end frame is fixed to: the top surface of the top support plate of another adjustment frame.

[0010] Both the first support frame and the second support frame are horizontal U-shaped structures welded together from the top plate, side plate and bottom plate; one or more support components are welded between the top plate, side plate and bottom plate;

[0011] The width of both the first and second support frames is no greater than the width of the upright plate; the sum of the heights of the side plates of the first and second support frames is equal to the height of the upright plate.

[0012] The top support plate and the top plate of the first support frame are provided with matching first threaded hole groups; the bottom plate of the first support frame and the top plate of the second support frame are provided with matching second threaded hole groups; the side plate of the second support frame and the bottom of the upright plate are provided with matching third threaded hole groups.

[0013] The top plate of the second support frame is symmetrically fixed with multiple fixing nuts; the top support plate has a circular through hole adapted to the adjusting screw; an adjusting screw is adapted to a fixing nut; each adjusting screw is nested with an adjusting nut.

[0014] Optionally, the top of the crossbeam is fixed with a first connecting frame and a second connecting frame at three equally divided positions;

[0015] The first inclined buffer roller is connected at one end to the top of the first end frame and at the other end to the top of the first connecting frame; the horizontal buffer roller is connected at one end to the top of the first connecting frame and at the other end to the top of the second connecting frame; the second inclined buffer roller is connected at one end to the top of the second end frame and at the other end to the top of the second connecting frame.

[0016] Optionally, the base plate of the second support frame is symmetrically provided with a fourth threaded hole group on both sides; the second support frame is fixed to the preset position of the frame based on the fourth threaded hole group and the fourth fixing screw thread.

[0017] Optionally, the width of the first support frame is equal to the width of the upright plate; the width of the second support frame is less than the width of the upright plate.

[0018] Optionally, the upright plate has a vertical slide rail whose bottom end is connected to the third threaded hole and adapted to the third fixing screw.

[0019] Optionally, the adjusting screw is provided with external threads;

[0020] The fixing nut is provided with an internal thread groove that is adapted to the external thread at the bottom of the adjusting screw; the adjusting nut is provided with an internal thread that is adapted to the external thread at the middle of the adjusting screw.

[0021] Optionally, the first support frame is used to provide support for the top support plate;

[0022] The adjusting nut is used to provide auxiliary support for the top support plate.

[0023] Optionally, auxiliary reinforcing ribs are welded to the fixed connection position between the crossbeam and the adjustment frame; the two ends of the auxiliary reinforcing ribs are fixedly connected to the crossbeam and the adjustment frame, respectively.

[0024] Optionally, for the first support frame and the second support frame, the supporting component is a metal reinforcing plate that is fixedly connected to the top plate, side plate and bottom plate.

[0025] Optionally, the first threaded hole group includes: a plurality of first threaded holes symmetrically opened at the middle position of the top support plate and the first support frame;

[0026] The second threaded hole group includes: a plurality of second threaded holes symmetrically opened at the middle position of the bottom plate of the first support frame and the top plate of the second support frame;

[0027] The third threaded hole group includes: a plurality of third threaded holes symmetrically opened at the middle position of the bottom of the side plate and the vertical plate of the second support frame.

[0028] The beneficial effects of this application are as follows:

[0029] This application includes: a pair of adjusting frames, a first support frame, and a second support frame; wherein, the bottom end of the adjusting frame is fixed to both ends of the crossbeam, and the top end of the adjusting frame is fixed to the bottom end of the first end frame and the second end frame; the top end of the adjusting frame is detachably fixed to the top end of the first support frame, the bottom end of the first support frame is detachably fixed to the top end of the second support frame, and one side of the second support frame is detachably fixed to one side of the bottom end of the upright plate; and satisfies the following: the cumulative height of the first support frame and the second support frame is equal to the height of the upright plate; based on the foregoing, it is possible to achieve: the first support frame provides support for the adjusting frame;

[0030] Under the condition that "the width of the first support frame is equal to the width of the adjusting frame, and the width of the second support frame is less than the width of the adjusting frame", a fixing nut is fixed at the top of the second support frame; the top of the adjusting frame is provided with a circular through hole adapted to the adjusting screw; an adjusting nut is nested in the adjusting screw; based on the above, it is possible to: when all the first support frames are disassembled, by adjusting "the thread locking height of the adjusting nut on the adjusting screw", the support height of the adjusting nut on the adjusting frame is reduced, so as to drive the buffer roller to descend accordingly, so that the buffer roller can be disengaged from the conveyor belt for replacement of the idler roller;

[0031] Based on the above, not only is unnecessary damage to the conveyor belt avoided during the replacement of idlers, but the difficulty of changing operators is also reduced, and the efficiency of idler replacement is improved. Attached Figure Description

[0032] Figure 1 This is a schematic diagram of a conventional buffer roller frame structure provided in one embodiment of the present invention;

[0033] Figure 2 This is a schematic diagram of a lifting roller frame structure provided in one embodiment of the present utility model;

[0034] Figure 3This is a schematic diagram of a first support frame structure provided in one embodiment of the present utility model;

[0035] Figures 1 to 3 The component designations correspond as follows:

[0036] 1. First inclined buffer roller; 2. Horizontal buffer roller; 3. Second inclined buffer roller; 4. Crossbeam; 5. Threaded fixing plate; 6. First end frame; 7. Second end frame; 8. Adjusting frame; 9. First support frame; 10. Second support frame; 11. Top support plate; 12. Vertical plate; 13. Bottom support plate; 14. First connecting frame; 15. Second connecting frame; 16. Top plate; 17. Side plate; 18. Bottom plate; 19. Support component; 20. Auxiliary reinforcing rib; 21. First threaded hole; 22. Second threaded hole; 23. First fixing screw-nut assembly; 24. Second fixing screw-nut assembly; 25. Third fixing screw-nut assembly; 26. Vertical slide; 27. Fixing nut; 28. Adjusting screw; 29. ​​Adjusting nut. Detailed Implementation

[0037] To better explain and facilitate understanding of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0038] To better understand the above technical solutions, exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present invention are shown in the drawings, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that the present invention can be understood more clearly and thoroughly, and that the scope of the present invention can be fully conveyed to those skilled in the art. Example

[0039] For traditional buffer roller frames, their structure is usually as follows: Figure 1 As shown, the idler assembly includes: a first inclined buffer roller 1, a horizontal buffer roller 2, and a second inclined buffer roller 3. The first inclined buffer roller 1, the horizontal buffer roller 2, and the second inclined buffer roller 3 are fixedly installed on a crossbeam 4, and threaded fixing plates 5 are fixed to both ends of the bottom of the crossbeam 4. Because the upper surface of the idler assembly is in close contact with the conveyor belt, under these conditions, replacing one or more idlers in the idler assembly requires the use of relatively large tools or equipment to pry up the conveyor belt to obtain the space needed for replacing the idlers; the aforementioned operation is not only highly dangerous but also difficult and inefficient.

[0040] This embodiment provides a lifting roller frame, such as Figure 2 As shown, the lifting roller frame includes a crossbeam 4, a first end frame 6 and a second end frame 7, as well as a pair of adjusting frames 8, a pair of first support frames 9, and a pair of second support frames 10.

[0041] In this embodiment, as Figure 2 As shown, the structure of the adjustment frame 8 is as follows: the top support plate 11 is fixed to the top of one side of the upright plate 12, and the bottom support plate 13 is fixed to the bottom of the other side of the upright plate 12.

[0042] In this embodiment, as Figure 2 As shown, the two ends of the crossbeam 4 are respectively fixed to the top surface of the bottom support plate 13 of one of the adjustment frames 8 and one side of the upright plate 12. It should be noted that auxiliary reinforcing ribs 20 are welded at the fixed connection positions of the crossbeam 4 and the adjustment frame 8, and the two ends of the auxiliary reinforcing ribs 20 are respectively fixedly connected to the crossbeam 4 and the adjustment frame 8. The bottom end of the first end frame 6 is fixed to the top surface of the top support plate 11 of one adjustment frame 8, and the bottom end of the second end frame 7 is fixed to the top surface of the top support plate 11 of another adjustment frame 8.

[0043] In this embodiment, as Figure 2 As shown, the top of the crossbeam 4 is fixed with three equal parts: a first connecting frame 14 and a second connecting frame 15; one end of the first inclined buffer roller 1 is detachably connected to the top of the first end frame 6, and the other end is detachably connected to the top of the first connecting frame 14; one end of the horizontal buffer roller 2 is detachably connected to the top of the first connecting frame 14, and the other end is detachably connected to the top of the second connecting frame 15; one end of the second inclined buffer roller 3 is detachably connected to the top of the second end frame 15, and the other end is detachably connected to the top of the second connecting frame 7.

[0044] In this embodiment, combined with Figure 2 and Figure 3 Both the first support frame 9 and the second support frame 10 are horizontal U-shaped structures welded together from the top plate 16, side plate 17 and bottom plate 18; one or more support components 19 are welded between the top plate 16, side plate 17 and bottom plate 18; it should be noted that for the first support frame 9 and the second support frame 10, the support component 19 is a metal reinforcing plate fixedly connected to the top plate 16, side plate 17 and bottom plate 18, and the shape and number of the metal reinforcing plates are not specifically limited.

[0045] In this embodiment, combined with Figure 2 and Figure 3 It should be noted that: the width of the first support frame 9 is equal to the width of the upright plate 12; the width of the second support frame 10 is less than the width of the upright plate 12; and the sum of the heights of the side plates 17 corresponding to the first support frame 9 and the second support frame 10 is equal to the height of the upright plate 12.

[0046] In this embodiment, combined with Figure 2 and Figure 3The top support plate 11 and the top plate 16 of the first support frame 9 are provided with matching first threaded hole groups; the bottom plate 18 of the first support frame 9 and the top plate 16 of the second support frame 10 are provided with matching second threaded hole groups; the side plate 17 of the second support frame 10 and the bottom of the upright plate 12 are provided with matching third threaded hole groups.

[0047] It should be noted that, in combination Figure 2 and Figure 3 The first threaded hole group includes: a plurality of first threaded holes 21 symmetrically opened at the middle position of the top support plate 11 and the first support frame 9; the top support plate 11 and the first support frame 9 can be structurally fixedly connected based on the first fixing screw-nut assembly 23;

[0048] The second threaded hole group includes: a plurality of second threaded holes 22 symmetrically opened at the middle position of the bottom plate 18 of the first support frame 9 and the top plate 16 of the second support frame 10; the first support frame 9 and the second support frame 10 can be structurally fixedly connected based on the second fixing screw-nut assembly 24;

[0049] The third threaded hole group includes: a plurality of third threaded holes symmetrically opened at the middle position of the bottom of the side plate 17 and the vertical plate 12 of the second support frame 10; the second support frame 10 and the vertical plate 12 can be structurally fixedly connected based on the third fixing screw-nut assembly 25; the vertical plate 12 is provided with: a vertical slide 26 whose bottom end is connected to the third threaded hole and adapted to the third fixing screw in the third fixing screw-nut assembly 25.

[0050] In this embodiment, combined with Figure 2 and Figure 3 The top plate 16 of the second support frame 10 is symmetrically fixed with multiple fixing nuts 27; the top support plate 11 has a circular through hole adapted to the adjusting screw 28; one adjusting screw 28 is adapted to one fixing nut 27; each adjusting screw 28 is nested with an adjusting nut 29; it should be noted that the adjusting screw 28 has an external thread, the fixing nut 27 has an internal thread groove adapted to the external thread at the bottom end of the adjusting screw 28, and the adjusting nut 29 has an internal thread adapted to the external thread in the middle of the adjusting screw 28;

[0051] Based on the aforementioned structure, combined with Figure 2 and Figure 3 The first support frame 9 can provide support for the top support plate 11, and the adjusting nut 29 can provide auxiliary support for the top support plate 11;

[0052] Specifically, this manifests as: when the structure is as follows Figure 2As shown, the first support frame 9 and the adjusting nut 29 together support the top support plate 11. When all the third fixing nuts in the first fixing screw-nut assembly 23, the second fixing screw-nut assembly 24 and the third fixing screw-nut assembly 25 are manually removed, all the first support frames 9 are manually removed, and all the adjusting nuts 29 are manually rotated downwards along the adjusting screw 28 to the same height, the crossbeam 4, together with the adjusting frames 8 that fix its two ends, falls freely until the bottom surface of the top support plate 11 touches the top of the adjusting nut 29. At this time, only the adjusting nut 29 provides support for the top support plate 11. At this time, the first inclined buffer roller 1, the horizontal buffer roller 2 and the second inclined buffer roller 3 have all been removed from the conveyor belt, making it more convenient and faster to replace the idler rollers.

[0053] After the "replacement of the idler roller" is completed, manually raise the "adjusting frame 8 that fixes both ends of the crossbeam 4" to the original height, manually rotate all the adjusting nuts 29 upward along the adjusting screw 28 to the original height, and reset all the first support frame 9. Based on all the first fixing screw-nut assembly 23, the second fixing screw-nut assembly 24 and the third fixing screw-nut assembly 25, structurally fix the first support frame 9.

[0054] The lifting roller frame described in the aforementioned embodiment 1 is provided with: a pair of adjusting frames 8, a first support frame 9, and a second support frame 10; wherein, the bottom end of the adjusting frame 8 is fixed to both ends of the crossbeam 4, and the top end of the adjusting frame 8 is fixed to the bottom end of the first end frame 6 and the second end frame 7; the top end of the adjusting frame 8 is detachably fixed to the top end of the first support frame 9, the bottom end of the first support frame 9 is detachably fixed to the top end of the second support frame 10, and one side of the second support frame 10 is detachably fixed to one side of the bottom end of the vertical plate 12; and the cumulative height of the first support frame 9 and the second support frame 10 is equal to the height of the vertical plate 12; based on the above, it is possible to achieve: the first support frame 9 provides support for the adjusting frame 8;

[0055] Under the condition that "the width of the first support frame 9 is equal to the width of the adjusting frame 8, and the width of the second support frame 10 is less than the width of the adjusting frame 8", a fixing nut 27 is fixed at the top of the second support frame 10; the top of the adjusting frame 8 is provided with a circular through hole adapted to the adjusting screw 28; an adjusting nut 29 is nested in the adjusting screw 28; based on the above, it is possible to: when all the first support frames 9 are disassembled, by adjusting "the thread locking height of the adjusting nut 29 on the adjusting screw 28", the support height of the adjusting nut 29 on the adjusting frame 8 is reduced, so as to drive the buffer roller to descend accordingly, so that the buffer roller can be disengaged from the conveyor belt for replacement of the idler roller;

[0056] Based on the above, not only is unnecessary damage to the conveyor belt avoided during the replacement of idlers, but the difficulty of changing operators is also reduced, and the efficiency of idler replacement is improved.

[0057] It should be noted that any reference numerals placed between parentheses in the claims should not be construed as limiting the claims. The word "comprising" does not exclude the presence of components or steps not listed in the claims. The words "a" or "an" preceding a component do not exclude the presence of a plurality of such components. The use of the terms first, second, third, etc., is for convenience only and does not indicate any order. These terms can be understood as part of the component names.

[0058] Furthermore, it should be noted that in the description of this specification, the terms "one embodiment," "some embodiments," "embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any suitable manner in one or more embodiments or examples. Furthermore, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0059] Although preferred embodiments of the present invention have been described, those skilled in the art, upon learning of the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the claims should be interpreted to include both the preferred embodiments and all changes and modifications falling within the scope of the present invention.

[0060] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, then this utility model should also include these modifications and variations.

Claims

1. A lifting roller frame, comprising a crossbeam, a first end frame, and a second end frame, characterized in that: The idler frame includes: a pair of adjusting frames, a first support frame, and a second support frame; The adjustment frame structure is as follows: the top support plate is fixed to the top of one side of the upright plate, and the bottom support plate is fixed to the bottom of the other side of the upright plate; The two ends of the crossbeam are respectively fixed to: the top surface of the bottom support plate of one adjustment frame and one side of the upright plate; the bottom end of the first end frame is fixed to: the top surface of the top support plate of one adjustment frame, and the bottom end of the second end frame is fixed to: the top surface of the top support plate of another adjustment frame. Both the first support frame and the second support frame are horizontal U-shaped structures welded together from the top plate, side plate and bottom plate; one or more support components are welded between the top plate, side plate and bottom plate; The width of both the first and second support frames is no greater than the width of the upright plate; the sum of the heights of the side plates of the first and second support frames is equal to the height of the upright plate. The top support plate and the top plate of the first support frame are provided with matching first threaded hole groups; the bottom plate of the first support frame and the top plate of the second support frame are provided with matching second threaded hole groups; the side plate of the second support frame and the bottom of the upright plate are provided with matching third threaded hole groups. The top plate of the second support frame is symmetrically fixed with multiple fixing nuts; the top support plate has a circular through hole adapted to the adjusting screw; an adjusting screw is adapted to a fixing nut; each adjusting screw is nested with an adjusting nut.

2. The lifting roller frame according to claim 1, characterized in that: The top of the crossbeam is fixed with three equal sections: a first connecting frame and a second connecting frame. The first inclined buffer roller is connected at one end to the top of the first end frame and at the other end to the top of the first connecting frame; the horizontal buffer roller is connected at one end to the top of the first connecting frame and at the other end to the top of the second connecting frame; the second inclined buffer roller is connected at one end to the top of the second end frame and at the other end to the top of the second connecting frame.

3. The lifting roller frame according to claim 1, characterized in that: The second support frame has a fourth threaded hole group symmetrically opened on both sides of the base plate; the second support frame is fixed to the preset position of the frame based on the fourth threaded hole group and the fourth fixing screw thread.

4. The lifting roller frame according to claim 1, characterized in that: The width of the first support frame is equal to the width of the upright plate; the width of the second support frame is less than the width of the upright plate.

5. The lifting roller frame according to claim 1, characterized in that: The upright plate has a vertical slide rail whose bottom end is connected to the third threaded hole and is adapted to the third fixing screw.

6. The lifting roller frame according to claim 1, characterized in that: The adjusting screw is provided with external threads. The fixing nut is provided with an internal thread groove that is adapted to the external thread at the bottom of the adjusting screw; the adjusting nut is provided with an internal thread that is adapted to the external thread at the middle of the adjusting screw.

7. The lifting roller frame according to claim 1, characterized in that: The first support frame is used to provide support for the top support plate; The adjusting nut is used to provide auxiliary support for the top support plate.

8. The lifting roller frame according to claim 1, characterized in that: The crossbeam and the adjustment frame are fixedly connected at the position of the auxiliary reinforcing ribs, which are welded together at both ends.

9. The lifting roller frame according to claim 1, characterized in that: For the first support frame and the second support frame, the supporting components are: metal reinforcing plates that are fixedly connected to the top plate, side plate and bottom plate.

10. The lifting roller frame according to claim 1, characterized in that: The first threaded hole group includes: a plurality of first threaded holes symmetrically opened at the middle position of the top support plate and the first support frame; The second threaded hole group includes: a plurality of second threaded holes symmetrically opened at the middle position of the bottom plate of the first support frame and the top plate of the second support frame; The third threaded hole group includes: a plurality of third threaded holes symmetrically opened at the middle position of the bottom of the side plate and the vertical plate of the second support frame.

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