Anti-caking conveying device for organic fertilizer production

Abstract

The utility model discloses an anti -caking feedway is used in organic fertilizer production belongs to the field of organic fertilizer production, including conveying device main part, the top of conveying device main part is provided with scattering mechanism and anti -caking mechanism, conveying device main part is used for conveying organic fertilizer, the anti -caking mechanism is located scattering mechanism's one side, the anti -caking mechanism is used for preventing organic fertilizer to cake, the anti -caking mechanism includes the mounting panel, the quantity of mounting panel has two, and one mounting panel's outside is detachably connected with second servo motor through mounting screw, and the output of second servo motor is fixedly installed with screw rod through the shaft coupling, through the anti -caking mechanism that sets up, can effectively prevent the phenomenon that organic fertilizer appears cake in the conveying process, avoids the organic fertilizer after cake bonding on the conveyer belt, lets organic fertilizer transmission be more even, has improved the working efficiency of feedway.

Description

Technical Field

[0001] This utility model belongs to the field of organic fertilizer production technology, specifically relating to an anti-caking conveying device for organic fertilizer production. Background Technology

[0002] In the production process of organic fertilizer, the conveying device is one of the key pieces of equipment, which is used to transport raw materials or semi-finished products from one process to the next.

[0003] An investigation revealed that a Chinese utility model patent (publication number: CN219150013U) discloses a fertilizer transport conveyor, including a discharge trough, a control box in front of the discharge trough, a suction pipe on the side of the discharge trough, a suction pump mounted on top of the suction pipe, a mixing tank connected to the end of the suction pipe, support frames on both sides of the mixing tank, support feet welded to the outer wall of the support frames, a motor and a rolling wheel on the side wall of the support feet, a belt connecting the output end of the motor and the rotating shaft of the rolling wheel, movable rollers on the side wall of the support feet, independent drive motors on the sides of multiple movable rollers, a conveyor belt for transport wrapped around the movable rollers and rolling wheels, a belt up and down adjustment mechanism on the rear half of the conveyor belt, and the drive motor, suction pump and motor electrically connected to the control box.

[0004] The aforementioned patent utilizes a suction pump to absorb and mix fertilizer, reducing the labor required by workers, and uses a conveyor belt to transport the fertilizer. However, it still has some shortcomings. For example, in actual production, since organic fertilizer raw materials usually contain a certain amount of moisture and viscous components, clumping is prone to occur during transportation. This clumping not only affects the uniformity and flowability of the material, but also causes the clumped organic fertilizer to stick to the conveyor belt, thereby reducing production efficiency and increasing equipment maintenance costs. Utility Model Content

[0005] The purpose of this invention is to provide an anti-caking conveying device for organic fertilizer production, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an anti-caking conveying device for organic fertilizer production, comprising a conveying device body, wherein a dispersing mechanism and an anti-caking mechanism are provided on the top of the conveying device body, the conveying device body is used to convey organic fertilizer, and the anti-caking mechanism is located on one side of the dispersing mechanism, wherein the anti-caking mechanism is used to prevent organic fertilizer from caking. The anti-caking mechanism includes two mounting plates. A second servo motor is detachably connected to the outer side of one of the mounting plates via mounting screws. A lead screw is fixedly mounted on the output end of the second servo motor via a coupling. The lead screw is mounted between the two mounting plates via bearings. A moving block is threadedly connected to the outer wall of the lead screw. A guide rod is slidably connected inside the moving block. A spreading rod is fixedly connected to the bottom of the moving block.

[0007] In a preferred embodiment, the guide rod is fixedly connected between two mounting plates, and the guide rod is located above the lead screw. A first fixing rod and a second fixing rod are fixedly connected between the two mounting plates. The second fixing rod is located on the side away from the first fixing rod. A plurality of first material distribution rods are fixedly connected to the outer wall of the first fixing rod, and a plurality of second material distribution rods are fixedly connected to the outer wall of the second fixing rod. The plurality of first material distribution rods and the plurality of second material distribution rods are distributed alternately.

[0008] In a preferred embodiment, the top of the dispersing mechanism is provided with a feed pipe, and the dispersing mechanism is used to initially disperse organic fertilizer.

[0009] In a preferred embodiment, the dispersing mechanism includes a feed box fixedly connected to the top of the conveying device body. A fixing plate is fixedly connected to one side of the feed box. A first servo motor and a support plate are fixedly installed on the top of the fixing plate. The support plate is located behind the first servo motor. A first rotating shaft is fixedly installed at the output end of the first servo motor through a coupling. A second rotating shaft is rotatably connected between the support plate and the feed box. Pulleys and multiple dispersing rods are fixedly connected to the outer walls of both the first and second rotating shafts. The dispersing rods are located at the end face away from the pulleys. A connecting belt is provided between the two pulleys.

[0010] In a preferred embodiment, the bottom inner side of the feed box is provided with a discharge port, and the discharge port is rectangular in shape.

[0011] In a preferred embodiment, a support frame is fixedly connected to the bottom of the conveying device body, and a flexible scraper is fixedly connected to the inner side of the bottom of the support frame. The top of the flexible scraper is in contact with the surface of the conveyor belt inside the conveying device body.

[0012] In a preferred embodiment, a collection box is provided below the main body of the conveying device, with the collection box located on the side near the support frame.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This anti-caking conveying device for organic fertilizer production effectively prevents the organic fertilizer from clumping during the conveying process through its anti-caking mechanism. It avoids clumping and sticking to the conveyor belt, ensuring more even distribution and improving the device's efficiency. The spreading rods move longitudinally to further spread the conveyed organic fertilizer, separating it longitudinally. Then, the main conveying unit, combined with two dividing rods, performs lateral distribution. This lateral distribution effect further separates the organic fertilizer within the conveying device, preventing clumping.

[0014] This anti-caking conveying device for organic fertilizer production can pre-treat the organic fertilizer before conveying it through a dispersing mechanism, which initially disperses the organic fertilizer and, together with the anti-caking mechanism, achieves a material distribution effect, further preventing the organic fertilizer from clumping during the conveying process. Attached Figure Description

[0015] Figure 1 This is a front view of the structure of this utility model; Figure 2 This is a schematic diagram of the disintegration mechanism in the structure of this utility model; Figure 3 This is a schematic diagram of the anti-caking mechanism in the structure of this utility model; Figure 4 This is a schematic diagram of the flexible scraper in the structure of this utility model.

[0016] In the diagram: 1. Main body of the conveying device; 2. Dispersing mechanism; 3. Anti-caking mechanism; 4. Feed pipe; 5. Support frame; 6. Flexible scraper; 7. Collection box; 21. Feed box; 22. Fixed plate; 23. First servo motor; 24. First rotating shaft; 25. Support plate; 26. Second rotating shaft; 27. Pulley; 28. Connecting belt; 29. ​​Dispersing rod; 31. Mounting plate; 32. Second servo motor; 33. Lead screw; 34. Moving block; 35. Guide rod; 36. Spreading rod; 37. First fixed rod; 38. First distributing rod; 39. Second fixed rod; 310. Second distributing rod. Detailed Implementation

[0017] The present invention will be further described below with reference to the embodiments.

[0018] The following embodiments are used to illustrate the present invention, but should not be used to limit the scope of protection of the present invention. The conditions in the embodiments can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0019] Please see Figure 1-4This utility model provides an anti-caking conveying device for organic fertilizer production. Its structure is rationally designed and can significantly improve the conveying efficiency and uniformity of organic fertilizer in actual production. The following description, in conjunction with the attached... Figure 1 To be continued Figure 4 The specific embodiments of this utility model are described in detail with reference numerals in the accompanying drawings.

[0020] This anti-caking conveying device for organic fertilizer production includes a conveying device body 1. A dispersing mechanism 2 and an anti-caking mechanism 3 are installed on the top of the conveying device body 1, with the anti-caking mechanism 3 located to one side of the dispersing mechanism 2. The dispersing mechanism 2 initially disperses the organic fertilizer entering the conveying device body 1, reducing the impact of large pieces of material on subsequent processes. The anti-caking mechanism 3 further prevents the organic fertilizer from caking during conveying, ensuring uniform material distribution and improving flowability. A flexible scraper 6 is installed at the bottom of the conveying device body 1, fixed by a support frame 5, for cleaning residual organic fertilizer on the conveyor belt. A collection box 7 is installed at the end of the conveying device body 1 to collect residual organic fertilizer scraped off by the flexible scraper 6. The overall structure achieves efficient processing of organic fertilizer during conveying through the synergistic effect of its components.

[0021] In the above scheme, it should be noted that: the main body 1 of the conveying device in this application is an existing belt conveyor, and the main body 1 of the conveying device is specifically composed of a conveying frame, a conveying roller, a conveying motor and a conveyor belt. That is, a conveying roller is provided at one end of the conveying frame, the end of the conveying roller is connected to the conveying motor, and a conveyor belt is fitted on the outside of the conveying roller. When the conveying motor starts, it will drive the conveying roller to rotate, and the conveying roller will drive the conveyor belt on it to move. In this way, the organic fertilizer can be conveyed by the conveyor belt.

[0022] The specific structure of the disintegration mechanism 2 is shown in the attached figure. Figure 2 As shown, it includes a feeding box 21, a fixing plate 22, a first servo motor 23, a first rotating shaft 24, a support plate 25, a second rotating shaft 26, a pulley 27, a connecting belt 28, and dispersing rods 29. The feeding box 21 receives organic fertilizer through the feeding pipe 4. The first servo motor 23 drives the pulley 27 to rotate through the first rotating shaft 24. The pulley 27 drives the second rotating shaft 26 to rotate through the connecting belt 28. Multiple dispersing rods 29 are installed on the second rotating shaft 26. The number of dispersing rods 29 is multiple and they are evenly distributed along the axial direction of the second rotating shaft 26 to achieve comprehensive dispersing of organic fertilizer. The fixing plate 22 and the support plate 25 are used to fix the first servo motor 23 and support the second rotating shaft 26, respectively, to ensure that the entire dispersing mechanism 2 operates smoothly and reliably. After the organic fertilizer enters the feed box 21 through the feed pipe 4, the first servo motor 23 is started. The first servo motor 23 drives the pulley 27 to rotate through the first rotating shaft 24. The pulley 27 transmits power to the second rotating shaft 26 through the connecting belt 28, causing the dispersing rod 29 on the second rotating shaft 26 to rotate at high speed. The high-speed rotation of the dispersing rod 29 can perform preliminary dispersing treatment on the organic fertilizer, breaking down large pieces of material into small particles, thereby reducing the impact of large pieces of material on subsequent processes. This design effectively avoids the problem of poor conveying caused by large pieces of material and improves the processing efficiency of subsequent processes.

[0023] The specific structure of the anti-caking mechanism 3 is shown in the attached figure. Figure 3 As shown, it includes a mounting plate 31, a second servo motor 32, a lead screw 33, a moving block 34, a guide rod 35, a spreading rod 36, a first fixing rod 37, a first distributing rod 38, a second fixing rod 39, and a second distributing rod 310. The second servo motor 32 drives the moving block 34 to reciprocate along the guide rod 35 via the lead screw 33. The spreading rod 36 is mounted on the moving block 34. The outer surface of the spreading rod 36 is provided with a flexible material layer to reduce mechanical damage to the organic fertilizer and improve the spreading effect. The first fixing rod 37 and the second fixing rod 39 fix the first distributing rod 38 and the second distributing rod 310 respectively. The first distributing rod 38 and the second distributing rod 310 have different lengths and are arranged in an alternating manner to achieve multi-layer distributing processing and further improve the anti-caking effect. The multi-layer distributing design avoids the accumulation problem that may occur when distributing organic fertilizer layer by layer. When the organic fertilizer enters the main body 1 of the conveying device after being processed by the dispersing mechanism 2, the second servo motor 32 is started. The second servo motor 32 drives the moving block 34 to move back and forth along the guide rod 35 through the lead screw 33. The moving block 34 drives the spreading rod 36 to move back and forth on the conveyor belt. The flexible material layer of the spreading rod 36 can spread the organic fertilizer evenly and avoid the material from accumulating during the conveying process. At the same time, the first dividing rod 38 and the second dividing rod 310 perform multi-level material distribution processing of the organic fertilizer by means of staggered arrangement, which further improves the uniformity and flowability of the material. This design can not only effectively prevent the organic fertilizer from clumping during the conveying process, but also ensure that the material is evenly distributed on the conveyor belt, thereby improving the conveying efficiency.

[0024] The specific structure of the flexible scraper 6 is shown in the attached figure. Figure 4 As shown, the flexible scraper 6 is fixed to the bottom of the main body 1 of the conveying device by the support frame 5. It is used to clean the residual organic fertilizer on the conveyor belt. The flexible scraper 6 is made of wear-resistant rubber material, which has good flexibility and wear resistance. It can remove the organic fertilizer adhering to the conveyor belt and reduce the frequency of equipment maintenance. The design of the flexible scraper 6 combines the physical properties of organic fertilizer. By tightly adhering the flexible material to the surface of the conveyor belt, the residual organic fertilizer on the conveyor belt is removed. During the conveying process, the flexible scraper 6 maintains a certain contact pressure with the surface of the conveyor belt. As the conveyor belt rotates, the flexible scraper 6 can remove the organic fertilizer adhering to the conveyor belt and scrape it into the collection box 7. This design can not only effectively clean the residual organic fertilizer on the conveyor belt, but also reduce equipment maintenance costs and extend the service life of the equipment.

[0025] Both the first servo motor 23 and the second servo motor 32 are adjustable speed motors to adapt to different types of organic fertilizers and their moisture content, thereby optimizing the dispersing and distribution effect. The cooperative design of the lead screw 33 and the guide rod 35 ensures the motion accuracy of the moving block 34, enabling the spreading rod 36 to move accurately within the set range, further improving the anti-caking performance. In practical applications, the speeds of the first servo motor 23 and the second servo motor 32 can be adjusted according to the type and moisture content of the organic fertilizer to achieve the best dispersing and material distribution effect. For example, for organic fertilizer with high moisture content, the speed of the first servo motor 23 can be appropriately reduced to avoid material splashing due to high-speed rotation; for organic fertilizer with low moisture content, the speed of the second servo motor 32 can be appropriately increased to enhance the spreading effect. This design not only improves the adaptability of the equipment but also meets different production needs.

[0026] The working principle of the anti-caking conveying device for organic fertilizer production is as follows: First, the organic fertilizer enters the feed box 21 through the feed pipe 4. The first servo motor 23 is started, and the first servo motor 23 drives the pulley 27 to rotate through the first rotating shaft 24. The pulley 27 transmits power to the second rotating shaft 26 through the connecting belt 28, causing the dispersing rod 29 on the second rotating shaft 26 to rotate at high speed, thus performing preliminary dispersing treatment on the organic fertilizer. Subsequently, the dispersed organic fertilizer enters the main body 1 of the conveying device, and the second servo motor 32 is started. The second servo motor 32 drives the moving block 34 along the conveying path through the lead screw 33. The guide rod 35 moves back and forth, and the moving block 34 drives the spreading rod 36 to move back and forth on the conveyor belt to spread the organic fertilizer evenly. At the same time, the first dividing rod 38 and the second dividing rod 310 are arranged in an alternating manner to perform multi-level material distribution of the organic fertilizer, ensuring that the material is evenly distributed on the conveyor belt. During the conveying process, the flexible scraper 6 maintains a certain contact pressure with the surface of the conveyor belt. As the conveyor belt rotates, the flexible scraper 6 can remove the organic fertilizer adhering to the conveyor belt and scrape it into the collection box 7. Finally, the treated organic fertilizer is collected in the collection box 7.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An anti-caking conveying device for organic fertilizer production, comprising a conveying device body (1), characterized in that: The top of the main body (1) of the conveying device is provided with a dispersing mechanism (2) and an anti-caking mechanism (3). The main body (1) of the conveying device is used to convey organic fertilizer. The anti-caking mechanism (3) is located on one side of the dispersing mechanism (2). The anti-caking mechanism (3) is used to prevent organic fertilizer from caking. The anti-caking mechanism (3) includes a mounting plate (31), and there are two mounting plates (31). A second servo motor (32) is detachably connected to the outer side of one of the mounting plates (31) by mounting screws. A lead screw (33) is fixedly installed at the output end of the second servo motor (32) by a coupling. The lead screw (33) is installed between the two mounting plates (31) by bearings. A moving block (34) is threadedly connected to the outer wall of the lead screw (33). A guide rod (35) is slidably connected inside the moving block (34). A spreading rod (36) is fixedly connected to the bottom of the moving block (34).

2. The anti-caking conveying device for organic fertilizer production according to claim 1, characterized in that: The guide rod (35) is fixedly connected between two mounting plates (31). The guide rod (35) is located above the lead screw (33). A first fixing rod (37) and a second fixing rod (39) are fixedly connected between the two mounting plates (31). The second fixing rod (39) is on the side away from the first fixing rod (37). A plurality of first material distribution rods (38) are fixedly connected to the outer wall of the first fixing rod (37). A plurality of second material distribution rods (310) are fixedly connected to the outer wall of the second fixing rod (39). The plurality of first material distribution rods (38) and the plurality of second material distribution rods (310) are staggered.

3. The anti-caking conveying device for organic fertilizer production according to claim 1, characterized in that: The top of the dispersing mechanism (2) is provided with a feed pipe (4), and the dispersing mechanism (2) is used to initially disperse organic fertilizer.

4. The anti-caking conveying device for organic fertilizer production according to claim 1, characterized in that: The dispersing mechanism (2) includes a feed box (21) fixedly connected to the top of the conveying device body (1). A fixing plate (22) is fixedly connected to one side of the feed box (21). A first servo motor (23) and a support plate (25) are fixedly installed on the top of the fixing plate (22). The support plate (25) is located behind the first servo motor (23). A first rotating shaft (24) is fixedly installed at the output end of the first servo motor (23) through a coupling. A second rotating shaft (26) is rotatably connected between the support plate (25) and the feed box (21). A pulley (27) and a plurality of dispersing rods (29) are fixedly connected to the outer walls of the first rotating shaft (24) and the second rotating shaft (26). The dispersing rods (29) are located away from the end face of the pulley (27). A connecting belt (28) is provided between the two pulleys (27).

5. The anti-caking conveying device for organic fertilizer production according to claim 4, characterized in that: The bottom inner side of the feed box (21) is provided with a discharge port, which is rectangular in shape.

6. The anti-caking conveying device for organic fertilizer production according to claim 1, characterized in that: A support frame (5) is fixedly connected to the bottom of the main body (1) of the conveying device. A flexible scraper (6) is fixedly connected to the inner side of the bottom of the support frame (5). The top of the flexible scraper (6) is in contact with the surface of the conveyor belt inside the main body (1) of the conveying device.

7. The anti-caking conveying device for organic fertilizer production according to claim 6, characterized in that: A collection box (7) is provided below the main body (1) of the conveying device, and the collection box (7) is located on the side close to the support frame (5).

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