A multi-line parallel transport conveyor
By designing a sorting mechanism and guide channel, combined with camera recognition and drive motor control, the sorting problem between the main conveyor belt and branch conveyor belts that are distributed in the same direction and parallel is solved, achieving efficient and stable sorting operations.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 广州远联物流服务有限公司
- Filing Date
- 2025-08-13
- Publication Date
- 2026-07-24
AI Technical Summary
There is a lack of efficient and reliable solutions in the current technology for the sorting needs of parallel main conveyor belts and branch conveyor belts in the same direction.
The design employs a sorting mechanism and guide channel, combining an arc-shaped guide plate and guide channel with camera recognition and drive motor control to achieve precise guidance and sorting of items to be sorted.
It achieves efficient sorting of main conveyor belts and branch conveyor belts that are distributed in the same direction and in parallel. The structure is simple, the operation is quick, and the sorting efficiency and system stability are improved.
Smart Images

Figure CN224547316U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to conveyor belts, specifically a multi-line parallel transport conveyor device. Background Technology
[0002] During sorting, the items to be sorted are conveyed from the main conveyor belt to multiple sub-conveyor belts. During the process, the items are pushed from the main conveyor belt into the sub-conveyor belts by a pusher, thus completing the sorting operation. See Chinese Patent No. CN210112932U, Publication Date 2020-02-25, which discloses a conveying and sorting device for electronic product processing. This device includes a base, a sorting tray, a hydraulic cylinder, and a first conveyor belt. A hanging plate is installed above the hydraulic cylinder, and a fixed base is installed above the base. A second motor is installed on the fixed base. Flexible baffles are provided on the upper surface of the sorting tray, and anti-slip textures are provided between the flexible baffles. A telescopic rod is provided around the hydraulic cylinder, and a pusher block is provided at one end of the telescopic rod. An LD620 position sensor is installed on the pusher block. A counter is installed at one end of the baffle. The first conveyor belt is mounted on pulleys, and a collection box is provided at the end of the first conveyor belt. This utility model uses a circular automatic sorting tray, which greatly improves the efficiency of electronic product conveying and sorting. The entire process from feeding to sorting is automated. In addition, a counter is set on the baffle, so the quantity of each type of electronic product can be directly monitored after sorting. Furthermore, the circular design of the sorting tray of this device greatly saves floor space and reduces costs.
[0003] In existing technologies, including the aforementioned patents, the pusher device is mainly suitable for sorting operations between a vertically arranged (90-degree angle) main conveyor belt and branch conveyor belts. However, existing technologies rarely address the sorting needs of parallel main conveyor belts and branch conveyor belts in the same direction, and lack efficient and reliable solutions. Utility Model Content
[0004] The purpose of this invention is to provide a multi-line parallel transport and conveying device to overcome the aforementioned shortcomings in the prior art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a multi-line parallel transport conveyor device, comprising a main conveyor belt and multiple sub-conveyor belts arranged side-by-side at the conveying end position of the main conveyor belt, and further comprising a guide mechanism assembled on the main conveyor belt and distributed close to the belt surface, which is classified according to its structure as follows:
[0006] The guide channel is composed of symmetrically distributed arc-shaped guide plates. The two ends of the guide channel are divided into a narrow opening and a wide opening according to their diameter. The wide opening faces the conveying direction of the main conveyor belt, and its diameter is the same as the width of the main conveyor belt.
[0007] The guide channel is driven to swing about a first end near the narrow opening of the guide channel, and the second end is connected to the inlet of any of the sub-drive belts.
[0008] Preferably, the system also includes cameras fixedly mounted on a first gantry bracket fixedly mounted on the main conveyor belt frame, with their acquisition surfaces facing the surface of the main conveyor belt and distributed at the center of the guide channel.
[0009] Preferably, the system also includes a drive motor fixedly mounted on a second gantry bracket fixedly mounted on the main conveyor belt frame, the drive motor being used to drive the guide channel to swing.
[0010] Preferably, the guide channel is composed of symmetrically distributed vertical plates, and short beams are fixedly installed on the top of the two vertical plates, with the short beams distributed near the side of the sub-drive belt;
[0011] A connecting rod is fixedly installed at the output end of the drive motor, and the groove on the connecting rod is in sliding fit with the bolts fixedly installed on the short beam.
[0012] Preferably, one end of the vertical plate is rotatably provided with vertically distributed guide rollers, which are distributed close to the guide channel.
[0013] Preferably, a third gantry bracket is also included, which has equidistantly distributed rotating shafts fixedly installed on the side facing the sub-drive belt, the axis of the rotating shafts being in the same plane as the edge of the sub-drive belt;
[0014] It also includes a guide plate with a groove, and the rotating shaft is rotatably disposed in the groove and centrally distributed;
[0015] The rotating shaft is fixedly mounted with elastic metal plates at both ends, which are respectively fixed to the inner walls of opposite sides of the groove.
[0016] Preferably, the number of the elastic metal plates is at least two.
[0017] Preferably, an electromagnet is fixedly installed at one end of the guide plate, and a rubidium magnet that cooperates with the adjacent electromagnet is fixedly installed at one end of the vertical plate adjacent to the guide plate.
[0018] In the above technical solution, the multi-line parallel transport conveyor device provided by this utility model has the following beneficial effects: the items to be sorted conveyed on the main conveyor belt enter through the wide opening of the guide channel, and then exit one by one from the narrow opening as they are conveyed, before entering the guide channel. Then, through a drive, the guide channel swings, guiding the items to be sorted into the corresponding sub-conveyor belts, thus continuing to be conveyed. The structure is simple, the operation is convenient and quick, and it meets the sorting requirements of the parallel main conveyor belts and branch conveyor belts in the same direction. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0020] Figure 1 A schematic diagram of the overall structure provided for an embodiment of this utility model;
[0021] Figure 2 A schematic diagram of the structure of the guide mechanism and guide plate provided in the embodiment of this utility model;
[0022] Figure 3 A schematic diagram of the camera structure provided in an embodiment of this utility model;
[0023] Figure 4 A schematic diagram of the structure of the guide plate provided in an embodiment of this utility model;
[0024] Figure 5 A schematic diagram of the guide plate and guide channel provided in an embodiment of this utility model.
[0025] Explanation of reference numerals in the attached figures:
[0026] 1. Main conveyor belt; 2. Sub-conveyor belt; 3. Guide mechanism; 31. Arc-shaped guide plate; 32. Guide channel; 321. Vertical plate; 322. Short beam; 323. Rubidium magnet; 4. Camera; 41. First gantry support; 5. Drive motor; 51. Second gantry support; 52. Connecting rod; 6. Guide roller; 7. Third gantry support; 71. Rotating shaft; 8. Guide plate; 81. Groove; 82. Electromagnet; 9. Elastic metal plate. Detailed Implementation
[0027] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0028] Please see Figure 1-5This utility model provides a technical solution: a multi-line parallel transport and conveying device, including a main conveyor belt 1 and multiple sub-conveyor belts 2 arranged side by side at the conveying end position of the main conveyor belt 1, i.e. Figure 1 The distribution shown is of common knowledge and therefore will not be described in detail. To address the problem that existing technologies rarely address and lack efficient and reliable solutions for sorting main conveyor belts and branch conveyor belts distributed in the same direction and parallel, this application provides the following embodiments:
[0029] Example 1
[0030] This embodiment aims to provide a distribution guide mechanism 3 that is assembled on the main conveyor belt 1 and distributed close to the belt surface of the main conveyor belt 1. The distribution guide mechanism 3 is divided into the following according to its structure:
[0031] The guide channel is composed of symmetrically distributed arc-shaped guide plates 31. The two ends of the guide channel are divided into a narrow opening and a wide opening according to the diameter. The wide opening faces the conveying direction of the main conveyor belt 1 and the diameter is consistent with the width of the main conveyor belt 1.
[0032] The guide channel 32 is driven to swing around the first end near the narrow opening of the guide channel, and the second end is connected to the inlet of any sub-drive belt 2.
[0033] Specifically, the aforementioned guiding mechanism 3 is made of stainless steel or plastic.
[0034] Furthermore, the aforementioned main conveyor belt 1 includes a frame, and the arc-shaped guide plates 31 are located at the wide end and distributed on the side walls of adjacent frames. The narrow openings are coaxially distributed along the central axis of the main conveyor belt 1. The purpose of the guide channel is to gather the scattered items to be sorted, so that the items to be sorted are conveyed one by one through the narrow opening. Then, they enter the guide channel 32 and are guided into the corresponding sub-conveyor belt 2 for further conveying.
[0035] Furthermore, a second gantry bracket 51, which is fixedly installed on the frame of the main conveyor belt 1 by bolts, is fixedly installed on the second gantry bracket 51 by bolts, and the output end of the drive motor 5 can be directly connected to the guide channel 32, thereby driving the guide channel 32 to swing.
[0036] In the above technology, the items to be sorted on the main conveyor belt 1 enter through the wide opening of the guide channel, and then exit one by one from the narrow opening as they are conveyed. They then enter the guide channel 32, where a drive causes it to swing, guiding the items into the corresponding sub-conveyor belt 2 for further conveying. This design is simple in structure, convenient and quick to operate, and meets the sorting requirements of parallel main and branch conveyor belts in the same direction.
[0037] Example 2
[0038] Based on Embodiment 1, this embodiment aims to provide a labor-saving structure for the movement of the guide channel 32. Combined with... Figure 2 and Figure 3 As shown, the guide channel 32 consists of symmetrically distributed vertical plates 321, with short beams 322 fixedly mounted on the top of each of the two vertical plates 321 by screws. The short beams 322 are distributed near the sub-drive belt 2, and a connecting rod 52 is fixedly mounted on the output end of the drive motor 5. The waist groove on the connecting rod 52 is in sliding engagement with the bolts fixed on the short beams 322. When the drive motor 5 starts, the connecting rod 52 begins to move (rotate or translate). In the initial stage, the waist groove can slide relative to the bolt (or pin), at which time only a small sliding friction force and the inertia of the connecting rod itself need to be overcome. This significantly reduces the load that needs to be overcome at the moment of motor start-up (mainly the static friction and inertia of the entire guide channel 32 and the items it may carry). This sliding engagement design also allows for small assembly errors, thermal expansion, or changes in drive belt tension in the system, avoiding rigid impacts and excessive stress. Only when the movement of the connecting rod 52 causes one end of the waist groove to contact the bolt (or pin) does it begin to effectively push or pull the short beams 322, thereby causing the entire guide channel 32 to swing. This transition from free sliding to rigid actuation is smoother than a direct rigid connection, effectively reducing impact and improving system stability and motor lifespan.
[0039] Furthermore, in combination Figure 3 As shown, vertically distributed guide rollers 6 are rotatably mounted at the end of the vertical plate 321 near the guide channel (narrow opening of the arc-shaped guide plate 31). The purpose of the guide rollers 6 is that when the guide channel 32 deflects to align with a sub-conveyor belt 2, the items exiting the narrow opening of the guide channel first come into contact with the surface of the rotating guide rollers 6, allowing them to smoothly roll into the guide channel 32. This effectively avoids the items directly contacting the fixed end of the vertical plate 321, preventing jamming or abnormal conveying, and improves the smoothness of the entry.
[0040] Example 3
[0041] Based on Example 1, combined with Figure 3 As shown, this embodiment aims to provide a vision system, the core of which is a camera 4, which is fixedly mounted on the frame of the main conveyor belt 1 via a first gantry bracket 41. The acquisition surface (lens) of the camera 4 faces the surface of the main conveyor belt 1, preferably located in the center area or above the narrow opening of the guide channel (arc guide plate 31), so as to clearly capture images when items are gathered and sorted through the guide channel.
[0042] Camera 4 is used to capture image information (such as shape, color, barcode, QR code, etc.) of items passing beneath it, thereby identifying and determining the type of the item and its target sub-conveyor belt 2 to be sorted. The identification result is transmitted to the control system. Based on the target sub-conveyor belt information, the control system calculates the required deflection angle and controls the drive motor 5 to rotate to the predetermined angle, thereby driving the guide channel 32 to swing, aligning its exit with the entrance of the target sub-conveyor belt 2, and guiding the items entering into the corresponding sub-conveyor belt 2.
[0043] It should be noted that the visual processing algorithm and control system for identifying and classifying items based on camera images and generating corresponding control commands (drive motor angles) are well-known technologies that can be implemented by those skilled in the art based on specific application scenarios (such as sorting item types and identification methods), and therefore will not be described in detail.
[0044] Example 4
[0045] Based on Example 1, combined with Figure 4 and Figure 5 As shown, in this embodiment, the third gantry bracket 7 is fixedly installed on the frame, and then equidistantly distributed rotating shafts 71 are fixedly installed on the side facing the sub-drive belt 2. The axis of the rotating shaft 71 is on the same plane as the edge of the sub-drive belt 2. That is, there is one sub-drive belt 2 between two adjacent rotating shafts 71, and on both sides, there is one rotating shaft 71 corresponding to one sub-drive belt 2 on the inner wall of one side of the frame.
[0046] Furthermore, a groove 81 is formed on the guide plate 8, and the rotating shaft 71 is rotatably disposed within the groove 81 and centrally located. An elastic metal plate 9 is then fixedly mounted on the rotating shaft 71, with its two ends respectively fixed to the inner walls of opposite sides of the groove 81. The aforementioned elastic metal plate 9 provides a restoring force to return the guide plate 8 to a vertical state. When the guide plate 8 is deflected by an external force, the elastic metal plate 9 undergoes elastic deformation to store energy; after the external force is removed, the elastic force drives the guide plate 8 back to its upright position. Figure 1 The state shown.
[0047] As items are conveyed on the main conveyor belt, passing under camera 4, camera 4 captures images of the items or identifies their tags to determine the type of item and its target sub-conveyor belt 2 to be sorted. Based on the target sub-conveyor belt information, the control system controls the drive motor 5 to rotate to a predetermined angle. The drive motor 5, through the sliding cooperation of connecting rod 52 and waist groove bolts, drives the guide channel 32 to move as a whole, precisely aligning the outlet ends of its two vertical plates 321 with the inlet ends of the two guide plates 8 on both sides of the target sub-conveyor belt 2. The control system energizes the electromagnets 82 mounted on the top of the guide plates 8 on both sides of the target sub-conveyor belt 2. Simultaneously, the control system activates the neodymium magnets 323 mounted at the ends of the vertical plates 321 on both sides of the guide channel 32. The energized electromagnets 82 generate a strong magnetic field, creating a strong magnetic attraction with the corresponding neodymium magnets 323 at the ends of the vertical plates 321. This attraction overcomes the restoring force of the elastic metal plate 9, pulling the upper end of the guide plate 8 towards the lower end of the vertical plate 321. Since the vertical plate 321 has been adjusted to a specific tilt angle by the drive motor 5, the guide plate 8 is forced to rotate around its pivot 71 under the action of magnetic attraction until its tilt angle is completely consistent with that of the vertical plate 321. At this time, the outlet of the guide channel 32 and the inlet of the guide plate 8 are smoothly connected, forming a continuous guide path. The item enters the guide channel 32 from the main drive belt, slides down along the tilted vertical plate 321, and seamlessly transitions to the guide plate 8 with the same tilt angle, and is finally guided to fall into the target sub-drive belt 2.
[0048] Reset: After the item passes through, the control system disconnects the power supply to the electromagnet 82, and the magnetic field disappears. The elastic potential energy stored in the elastic metal plate 9 is released, driving the guide plate 8 to quickly and stably spring back to the vertical position, preparing for the next sorting. The vertical plate 321 is also driven by the drive motor 5 to reset or prepare to move to the next target position.
[0049] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A multi-line parallel transport conveyor device, comprising a main conveyor belt (1) and a plurality of sub-conveyor belts (2) arranged side-by-side at the conveying end position of the main conveyor belt (1), characterized in that, It also includes a guide mechanism (3) assembled on the main conveyor belt (1) and distributed close to the belt surface, which is divided into the following according to its structure: The guide channel is composed of symmetrically distributed arc-shaped guide plates (31). The two ends of the guide channel are divided into a narrow opening and a wide opening according to the diameter. The wide opening faces the conveying direction of the main conveyor belt (1) and the diameter is consistent with the width of the main conveyor belt (1). The guide channel (32) is driven to swing around a first end near the narrow opening of the guide channel, and the second end is connected to the inlet of any of the sub-drive belts (2).
2. The multi-line parallel transport and conveying device according to claim 1, characterized in that, It also includes a camera (4) fixedly installed on a first gantry bracket (41) fixedly installed on the frame of the main conveyor belt (1), with its acquisition surface facing the belt surface of the main conveyor belt (1) and distributed at the center of the guide channel.
3. The multi-line parallel transport and conveying device according to claim 1, characterized in that, It also includes a drive motor (5) fixedly mounted on a second gantry bracket (51) fixedly mounted on the frame of the main conveyor belt (1), the drive motor (5) being used to drive the guide channel (32) to swing.
4. A multi-line parallel transport and conveying device according to claim 3, characterized in that, The guide channel (32) is composed of symmetrically distributed vertical plates (321), and short beams (322) are fixedly installed on the top of the two vertical plates (321). The short beams (322) are distributed on the side close to the sub-drive belt (2). A connecting rod (52) is fixedly installed at the output end of the drive motor (5), and the groove on the connecting rod (52) is in sliding fit with the bolt fixedly installed on the short beam (322).
5. A multi-line parallel transport and conveying device according to claim 4, characterized in that, One end of the vertical plate (321) is rotatably provided with vertically distributed guide rollers (6), which are distributed close to the guide channel.
6. A multi-line parallel transport and conveying device according to claim 1, characterized in that, It also includes a third gantry bracket (7), which has equidistantly distributed rotating shafts (71) fixedly installed on the side facing the sub-transmission belt (2), and the axis of the rotating shafts (71) is in the same plane as the edge of the sub-transmission belt (2); It also includes a guide plate (8) with a groove (81) thereon, and the rotating shaft (71) is rotatably disposed in the groove (81) and centrally distributed; An elastic metal plate (9) is fixedly installed on the rotating shaft (71) with its two ends respectively fixed to the inner walls of opposite sides of the groove (81).
7. A multi-line parallel transport and conveying device according to claim 6, characterized in that, The number of the elastic metal plates (9) is at least two.
8. A multi-line parallel transport and conveying device according to claim 6, characterized in that, An electromagnet (82) is fixedly installed at one end of the guide plate (8), and a rubidium magnet (323) that cooperates with the adjacent electromagnet (82) is fixedly installed at one end of the vertical plate (321) adjacent to the guide plate (8).